Groundsmaster 3500-D Rotary Mower

Toro Groundsmaster 3500-D Rotary Mower User manual

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FormNo.3439-239RevA
Groundsmaster
®
3500-DRotary
Mower
ModelNo.30807—SerialNo.407170000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3439-239*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisamulti-purposemachineintended
tobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisdesignedprimarilyfor
mowinggrassonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g259772
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................10
1Activating,Charging,andConnectingthe
Battery...........................................................11
2CheckingtheAngleIndicator.........................12
3InstallingtheCEDecals.................................13
4InstallingtheHoodLatch................................14
5InstallingtheExhaustGuard..........................15
6AdjustingtheLiftArms...................................16
7AdjustingtheCarrierFrame...........................17
8AdjustingtheHeightofCut.............................18
9AdjustingtheRollerScraper...........................18
10InstallingtheMulchingBafe........................19
ProductOverview...................................................20
Controls...........................................................20
Specications..................................................23
Attachments/Accessories.................................24
BeforeOperation.................................................24
BeforeOperationSafety...................................24
FillingtheFuelTank..........................................25
CheckingtheEngine-OilLevel..........................26
CheckingtheCoolingSystem...........................26
CheckingtheHydraulicSystem........................26
SelectingaBlade..............................................26
ChoosingAccessories......................................27
CheckingtheSafety-InterlockSystem..............27
DuringOperation.................................................28
DuringOperationSafety...................................28
StartingtheEngine...........................................29
ShuttingOfftheEngine.....................................29
Standard-ControlModule(SCM)......................30
OperatingTips.................................................32
AfterOperation....................................................33
AfterOperationSafety......................................33
HaulingtheMachine.........................................33
LocatingtheTie-DownPoints...........................34
PushingorTowingtheMachine........................34
Maintenance...........................................................35
RecommendedMaintenanceSchedule(s)...........35
DailyMaintenanceChecklist.............................36
Pre-MaintenanceProcedures..............................38
MaintenanceSafety..........................................38
PreparingtheMachineforMaintenance............38
RemovingtheHood..........................................38
UsingtheCuttingUnitServiceLatch
......................................................................39
Lubrication..........................................................40
GreasingtheBearingsandBushings................40
EngineMaintenance...........................................43
EngineSafety...................................................43
ServicingtheAirCleaner..................................43
ServicingtheEngineOil....................................44
FuelSystemMaintenance...................................46
DrainingtheFuelT ank......................................46
InspectingtheFuelLinesand
Connections..................................................46
ServicingtheWaterSeparator..........................46
BleedingtheFuelSystem.................................46
BleedingAirfromtheInjectors..........................47
ElectricalSystemMaintenance...........................47
ElectricalSystemSafety...................................47
ServicingtheBattery.........................................47
ServicingtheFuses..........................................48
DriveSystemMaintenance..................................48
CheckingtheTirePressure...............................48
CheckingtheTorqueoftheWheel-Lug
Nuts..............................................................48
AdjustingtheTractionDriveforNeutral.............49
CoolingSystemMaintenance..............................50
CoolingSystemSafety.....................................50
CheckingtheCoolingSystem...........................50
CleaningtheCoolingSystem............................51
BrakeMaintenance.............................................51
AdjustingtheParkingBrake..............................51
BeltMaintenance................................................52
ServicingtheEngineBelts................................52
ControlsSystemMaintenance.............................53
AdjustingtheThrottle........................................53
HydraulicSystemMaintenance...........................53
HydraulicSystemSafety...................................53
ServicingtheHydraulicFluid............................53
CuttingUnitMaintenance.....................................56
SeparatingtheCuttingUnitsfromthe
TractionUnit..................................................56
MountingtheCuttingUnitstotheTraction
Unit...............................................................57
ServicingtheBladePlane.................................57
ServicingtheFrontRoller.................................58
BladeMaintenance..............................................59
BladeSafety.....................................................59
ServicingtheBlade...........................................59
Storage...................................................................61
StorageSafety..................................................61
PreparingtheMachineforStorage...................61
StoringtheCuttingUnits...................................62
3
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2017andwithENISO5395whenyou
completethesetupproceduresandinstalltheCEkit,
pertheDeclarationofConformity.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepyourhandsandfeetawayfromrotating
parts.Keepclearofthedischargeopening.
Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-6681
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
decal93-7276
93-7276
1.Explosionhazard—weareyeprotection.
2.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.
3.Firehazard—nore,openames,orsmoking.
4.Poisonhazard—keepchildrenawayfromthebattery.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).
decal94-3353
94-3353
1.Crushinghazardofhand—keephandsaway.
99-3444
decal99-3444
99-3444
1.Transportspeed—fast
2.Mowingspeed—slow
decal106-6755
106-6755
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal117-3270
117-3270
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,hand;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
5
decal117-4764
117-4764
1.Thrownobjecthazard—keepbystandersaway.
2.Cuttinghazardofhand,mowerblade—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
3.Cuttinghazardoffoot,mowerblade—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal121-3628
121-3628
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manualaswellastheconditionsinwhichyouwouldoperatethe
machinetodeterminewhetheryoucanoperatethemachineinthe
conditionsonthatdayandatthatsite.Changesintheterraincan
resultinachangeinslopeoperationforthemachine.Ifpossible,
keepthecuttingunitsloweredtothegroundwhileoperatingthe
machineonslopes.Raisingthecuttingunitswhileoperatingon
slopescancausethemachinetobecomeunstable.
1.Tippinghazard—donotdriveacrossslopesgreaterthan
25°.
decal121-3598
121-3598
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manualaswellastheconditionsinwhichyouwouldoperatethe
machinetodeterminewhetheryoucanoperatethemachineinthe
conditionsonthatdayandatthatsite.Changesintheterraincan
resultinachangeinslopeoperationforthemachine.Ifpossible,
keepthecuttingunitsloweredtothegroundwhileoperatingthe
machineonslopes.Raisingthecuttingunitswhileoperatingon
slopescancausethemachinetobecomeunstable.
1.Tippinghazard—donotdriveacrossslopesgreaterthan
17°.
decal133-8062
133-8062
6
decal106-9290
106-9290
1.Inputs5.Inseat
9.Outputs13.Start
2.Notactive
6.Powertake-off(PTO)10.Powertake-off(PTO)
14.Power
3.High-temperature
shutdown
7.Parkingbrakeoff11.Start
4.High-temperaturewarning8.Neutral
12.Energizetorun(ETR)
decal121-3627
121-3627
1.Height-of-cutsettings
7
decal121-3623
121-3623
1.Warning—readtheOperator'sManual;donotoperatethe
machineunlessyouhavereceivedtraining.
5.Thrownobjecthazard—keepbystandersaway.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
6.Warning—wearhearingprotection.
3.Tippinghazard—slowthemachinebeforeturning;when
drivingonslopes,keepthecuttingunitsloweredandyour
seatbeltfastened.
7.Entanglementhazard—keepawayfrommovingparts;keep
allguardsandshieldsinplace.
4.Warning—donotparkonslopes;engagetheparkingbrake,
stopthecuttingunits,lowertheattachments,shutoffthe
engine,andremovethekeyfromtheignitionbeforeleaving
themachine.
8
decal138-6974
138-6974
1.ReadtheOperator’sManual.
decal139-6027
139-6027
1.PTO—Disengage
7.Raisethecuttingunits.
2.PTO—Engage8.Engine—Shutoff
3.Movethecuttingunits
right.
9.Engine—Run
4.Lowerthecuttingunits.
10.Engine—Start
5.Lock11.Fast
6.Movethecuttingunitsleft.12.Slow
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Activate,charge,andconnectthe
battery.
2
Inclinometer1
Checktheangleindicator.
CEwarningdecal
1
Productionyeardecal1
3
CEmarkdecal
1
InstalltheCEdecals(ifrequired).
Hood-latchbracket1
Rivet2
Washer1
Screw(1/4x2inches)
1
4
Locknut(1/4inch)
1
Installthehoodlatch(CEmachines
only).
Exhaustguard1
5
Self-tappingscrew
4
Installtheexhaustguard(CEonly).
6
Nopartsrequired
Adjusttheliftarms.
7
Nopartsrequired
Adjustthecarrierframe.
8
Nopartsrequired
Adjusttheheightofcut.
9
Nopartsrequired
Adjusttherollerscraper(optional).
10
Nopartsrequired
Installthemulchingbafe(optional).
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Reviewitbeforeoperatingthemachine.
Engineowner'smanual1
Useittoreferenceengineinformation.
DeclarationofConformity
1
Ignitionkeys2
Starttheengine.
10
1
Activating,Charging,and
ConnectingtheBattery
NoPartsRequired
Procedure
Note:Ifthebatteryisnotlledwithelectrolyteor
activated,purchasebulkelectrolytewith1.26specic
gravityfromalocalbattery-supplyoutletandadditto
thebattery.
DANGER
Batteryelectrolytecontainssulfuricacid
whichisfatalwhenconsumedandcauses
severeburns.
Donotdrinkelectrolyteandavoidcontact
withskin,eyes,orclothing.Wearsafety
glassestoshieldyoureyesandrubber
glovestoprotectyourhands.
Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
1.Removethebatterycover(Figure3).
g031567
Figure3
1.Batterycover
2.Removethellercapsfromthebatteryand
slowlylleachcelluntiltheelectrolyteisjust
abovetheplates.
3.Installthellercapsandconnecta3to4A
batterychargertothebatteryposts.
Note:Chargethebatteryatarateof3to4A
for4to8hours.
WARNING
Chargingthebatteryproducesgasses
thatcanexplode.
Keepsparksandamesawayfrom
battery.
Neversmokenearthebattery.
4.Whenthebatteryischarged,disconnectthe
chargerfromtheelectricaloutletandbattery
posts.
5.Removethellercaps.
6.Slowlyaddelectrolytetoeachcelluntilthelevel
isuptothellring.
Important:Donotoverllthebattery.
Electrolytewilloverowontootherparts
ofthemachineandseverecorrosionand
deteriorationwillresult.
7.Installthellercaps.
8.Installthepositivecable(red)tothepositive(+)
terminalandthenegativecable(black)tothe
negative(–)terminalofthebatteryandsecure
themwiththeboltsandnuts(Figure4).
Note:Ensurethatthepositive(+)terminalisall
thewayontothepostandthecableispositioned
snugtothebattery.Thecablemustnotcontact
thebatterycover.
WARNING
Incorrectbatterycableroutingcould
damagethetractorandcables,causing
sparks.Sparkscancausethebattery
gasestoexplode,resultinginpersonal
injury.
Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.
Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
11
g031568
Figure4
1.Negative(–)batterycable2.Positive(+)batterycable
Important:Ifyoueverremovethebattery,
installthebattery-clampboltswiththebolt
headspositionedonthebottomsideand
thenutsonthetopside.Iftheclampbolts
arereversed,theymayinterferewiththe
hydraulictubeswhenshiftingthecutting
units.
9.CoatbothbatteryconnectionswithGrafo112X
(skinover)grease(ToroPartNo.505-47),
petroleumjelly,orlightgreasetoprevent
corrosion.
10.Slidetherubberbootoverthepositiveterminal
topreventapossibleshortfromoccurring.
11.Installthebatterycover.
2
CheckingtheAngle
Indicator
Partsneededforthisprocedure:
1Inclinometer
Procedure
1.Parkthemachineonaat,levelsurface.
2.Verifythatthemachineislevelbyplacing
ahandheldinclinometer(suppliedwiththe
machine)ontheframecrossrail,bythefuel
tank(Figure5).
Note:Theinclinometershouldreadatwhen
viewedfromtheoperatingposition.
g031569
Figure5
1.Angleindicator
3.Iftheinclinometerdoesnotread0°,movethe
machinetoadifferentlocationtoobtaina
reading.
Note:Theangleindicator,mountedonthe
machine,shouldnowreadalso.
4.Iftheangleindicatordoesnotread0°,loosenthe
2screwsandnutssecuringtheangleindicator
tothemountingbracket,adjusttheindicatorto
obtainareading,andtightenthebolts.
12
3
InstallingtheCEDecals
Partsneededforthisprocedure:
1
CEwarningdecal
1Productionyeardecal
1
CEmarkdecal
Procedure
IfthismachinewillbeusedforCE,afxtheCE
warningdecal(121-3598)overtheexistingwarning
decal(121-3628).
g278676
Figure6
1.CEwarningdecal
IfthismachinewillbeusedforCE,afxtheproduction
yeardecalandCEmarkdecalnexttotheserialplate
(Figure7).
g278675
Figure7
1.Serialplate
3.Productionyeardecal
2.CEmarkdecal
13
4
InstallingtheHoodLatch
CEMachinesOnly
Partsneededforthisprocedure:
1Hood-latchbracket
2Rivet
1Washer
1
Screw(1/4x2inches)
1
Locknut(1/4inch)
Procedure
1.Unhookthehoodlatchfromthehood-latch
bracket.
2.Removethe2rivetssecuringthehood-latch
brackettothehood(Figure8).
g012628
Figure8
1.Hood-latchbracket2.Rivets
3.Removethehood-latchbracketfromthehood.
4.Whilealigningthemountingholes,positionthe
CElockbracketandthehood-latchbracketonto
thehood(Figure9).
Note:Thelockbracketmustbeagainstthe
hood.Donotremovetheboltandnutfromthe
lock-bracketarm.
g012629
Figure9
1.CElockbracket
2.Boltandnut
5.Alignthewasherswiththeholesontheinsideof
thehood.
6.Rivetthebracketsandthewasherstothehood
(Figure9).
7.Hookthelatchontothehood-latchbracket
(Figure10).
g012630
Figure10
1.Hoodlatch
8.Installtheboltintotheotherarmofthe
hood-latchbrackettolockthelatchinposition
(Figure11).Tightentheboltbutdonottighten
thenut.
14
g012631
Figure11
1.Bolt
3.Armofhood-latchbracket
2.Nut
5
InstallingtheExhaust
Guard
CEModelsOnly
Partsneededforthisprocedure:
1Exhaustguard
4
Self-tappingscrew
Procedure
1.Positiontheexhaustguardaroundthemufer
whilealigningthemountingholeswiththeholes
intheframe(Figure12).
g008875
Figure12
1.Exhaustguard
2.Securetheexhaustguardtotheframewith4
self-tappingscrews(Figure12).
15
6
AdjustingtheLiftArms
NoPartsRequired
Procedure
1.Starttheengine,raisethecuttingunits,and
ensurethattheclearancebetweeneachliftarm
andtheoor-platebracketis5to8mm(0.18to
0.32inch)asshowninFigure13.
g031571
Figure13
Cuttingunitsremovedforclarity
1.Floor-platebracket
3.Liftarm
2.Clearance
Iftheclearanceisnotinthisrange,adjust
itasfollows:
A.Backoffthestopbolts(Figure14).
g031572
Figure14
1.Stopbolt3.Liftarm
2.Clearance
B.Backoffthejamnutonthecylinder(Figure
15).
g031573
Figure15
1.Jamnut2.Frontcylinder
C.Removethepinfromtherodendandrotate
theclevis.
D.Installthepinandchecktheclearance.
Note:Repeattheprocedureifrequired.
E.Tightentheclevisjamnut.
2.Ensurethattheclearancebetweeneachliftarm
andstopboltis0.13to1.02mm(0.005to0.040
inch)asshowninFigure14.
Note:Iftheclearanceisnotinthisrange,adjust
thestopboltstoattaintheproperclearance.
3.Starttheengine,raisethecuttingunits,and
ensurethattheclearancebetweenthewear
straponthetopoftherear-cutting-unitwearbar
andthebumperstrapis0.51to2.54mm(0.02
to0.10inch)asshowninFigure16.
g031574
Figure16
1.Wearbar2.Bumperstrap
Iftheclearanceisnotinthisrange,adjust
therearcylinderasfollows:
Note:Iftherear-liftarmclunksduringtransport,
youcanreduceclearance.
A.Lowerthecuttingunitsandbackoffthejam
nutonthecylinder(Figure17).
16
g031575
Figure17
1.Rearcylinder2.Adjustingnut
B.Graspthecylinderrodclosetothenutwith
apliersandrag,androtatetherod.
C.Raisethecuttingunitsandcheckthe
clearance.
Note:Repeattheprocedureifrequired.
D.Tightentheclevisjamnut.
Important:Lackofclearanceatthefrontstopsor
rearwearbarcoulddamagetheliftarms.
7
AdjustingtheCarrierFrame
NoPartsRequired
AdjustingtheFrontCuttingUnits
Thefrontandrearcuttingunitsrequiredifferent
mountingpositions.Thefrontcuttingunithas2
mountingpositionsdependingonwhatheightofcut
anddegreeofcuttingunitrotationyoudesire.
1.Forheightsofcutinthe2to7.6cm(3/4to3
inches)range,mountthefrontcarrierframesin
thelower,frontmountingholes(Figure18).
Note:Thispermitsmoreuptravelofthecutting
unitsrelativetothemachinewhenapproaching
suddenchangesinuphillterrain.Itdoes,
however,limittheclearanceofthechamberto
thecarrierwhencrestingsharp,smallhills.
g031576
Figure18
1.Upper,frontcuttingunit
mountinghole
3.Rearcuttingunitmounting
hole
2.Lower,frontcuttingunit
mountinghole
2.Forheightsofcutinthe6.3to10cm(2-1/2to4
inches)range,mountthefrontcarrierframesin
theupper,frontmountingholes(Figure18).
Note:Thisincreasesthechambertocarrier
clearanceduetothehigherpositionofthe
cuttingchamber,butcausesthecuttingunitto
reachitsmaximumuptravelmorequickly.
17
AdjustingtheRearCuttingUnit
Thefrontandrearcuttingunitsrequiredifferent
mountingpositions.Therearcuttingunithas1
mountingpositionforproperalignmentwiththe
Sidewinder®unitundertheframe.
Forallheightsofcut,mounttherearcuttingunitinthe
rearmountingholes(Figure18).
8
AdjustingtheHeightofCut
NoPartsRequired
Procedure
Important:Thiscuttingdeckoftencuts
approximately6mm(1/4inch)lowerthanareel
cuttingunitwiththesamebenchsetting.Itmay
benecessarytohavetherotarycuttingdecks
benchset6mm(1/4inch)abovethatofthereels
cuttinginthesamearea.
Important:Accesstotherearcuttingunitsis
greatlyimprovedbyremovingthecuttingunit
fromthemachine.Ifthemachineisequippedwith
aSidewinder®unit,side-windthecuttingunitsto
theright,removetherearcuttingunit,andslide
itouttotherightside.
1.Lowerthecuttingdecktotheground,shutoff
theengine,andremovetheignitionkey.
2.Loosentheboltsecuringeachheight-of-cut
brackettotheheight-of-cutplate(frontandeach
side)asshowninFigure19.
g031577
Figure19
1.Spacer3.Height-of-cutbracket
2.Height-of-cutplate
3.Beginningwiththefrontadjustment,removethe
bolt.
4.Whilesupportingthechamber,removethe
spacer(Figure19).
5.Movethechambertothedesiredheightof
cutandinstallaspacerintothedesignated
height-of-cutholeandslot(Figure20).
g026184
Figure20
6.Positionthetappedplateinlinewiththespacer.
7.Installthebolt(ngertight).
8.Repeatsteps4to7foreachsideadjustment.
9.Tightenthe3boltsto41N∙m(30ft-lb).
Note:Tightenthefrontboltrst.
Note:Adjustmentsofmorethan3.8cm(1-1/2
inches)mayrequiretemporaryassemblyto
anintermediateheighttopreventbinding(for
example,changingfrom3.1to7cm(1-1/4to
2-3/4inches)heightofcut).
18
9
AdjustingtheRoller
Scraper
Optional
NoPartsRequired
Procedure
Theoptionalrearrollerscraperfunctionsbestwhen
thereisanevengapof0.5to1mm(0.02to0.04inch)
betweenthescraperandtheroller.
1.Loosenthegreasettingandthemounting
screw(Figure21).
g031578
Figure21
1.Rollerscraper
3.Greasetting
2.Mountingscrew
2.Slidethescraperupordownuntilyouobtaina
gapof0.5to1mm(0.02to0.04inch)between
therodandtheroller.
3.Tightenthegreasettingandscrewto41N∙m
(30ft-lb)inanalternatingsequence.
10
InstallingtheMulching
Bafe
Optional
NoPartsRequired
Procedure
ContactyourauthorizedT orodistributorforthecorrect
mulchingbafe.
1.Thoroughlycleandebrisfromthemountingholes
ontherearwallandleftwallofthechamber.
2.Installthemulchingbafeintherearopening
andsecureitwith5ange-headbolts(Figure
22).
g031579
Figure22
1.Mulchingbafe
2.Flange-headbolt
3.Verifythatthemulchingbafedoesnotinterfere
withthetipofthebladeanddoesnotprotrude
insidethesurfaceoftherearchamberwall.
DANGER
Usingthehigh-liftbladewiththe
mulchingbafecouldcausetheblade
tobreak,resultinginpersonalinjuryor
death.
Donotusethehigh-liftbladewiththe
bafe.
19
ProductOverview
Controls
g031595
Figure23
1.Tilt-steeringlever4.Forwardtractionpedal
2.Angleindicator
5.Mow/transportslide
3.Reversetractionpedal6.Indicatorslot
g021539
Figure24
1.Throttle
7.PTOswitch
2.Hourmeter
8.Cutting-unitshiftlever
3.Glow-plug-indicatorlight
9.Keyswitch
4.Oil-pressurelight
10.Parkingswitch
5.Check-enginelight11.Lift-locklever
6.Alternatorlight
TractionPedals
Presstheforwardtractionpedaltomoveforward.
Pressreversetractionpedaltomovebackwardorto
assistinstoppingwhenmovingforward(Figure23).
Note:Allowthepedaltomoveormoveittothe
NEUTRALpositiontostopthemachine.
Tilt-SteeringLever
Pullthetilt-steeringleverbacktotiltthesteeringwheel
tothedesiredposition,thenpushtheleverforwardto
tighten(Figure23).
ParkingBrake
Wheneveryoushutofftheengine,engagetheparking
braketopreventaccidentalmovementofthemachine.
Toengagetheparkingbrake,pulluponthelever
(Figure24).
Note:Theengineshutsoffwhenyoupressthe
tractionpedalwiththeparkingbrakeengaged.
KeySwitch
Thekeyswitchisusedtostart,stop,andpreheat
theengine.Theignitionswitchhas3positions:
OFF,ON/PREHEAT,andSTART.Rotatethekeytothe
ON/PREHEATpositionuntiltheglow-plug-indicatorlight
goesout(approximately7seconds);thenrotatethe
keytotheSTARTpositiontoengagethestartermotor.
Releasethekeywhentheenginestarts(Figure24).
Toshutofftheengine,rotatethekeytotheOFF
position.
Note:Removethekeyfromtheswitchtoprevent
accidentalstarting.
Seat-AdjustmentLever
Movetheseat-adjustmentleverundertheseattothe
left,slidetheseattothedesiredposition,andmove
thelevertotherighttolocktheseatintoposition
(Figure25).
FuelGauge
Thefuelgaugeregisterstheamountoffuelinthetank
(Figure25).
20
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