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Relion REG670

ABB Relion REG670 Commissioning Manual

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RELION® 670 SERIES
—
Generator protection REG670
Version 2.2 ANSI
Commissioning manual
Document ID: 1MRK 502 073-UUS
Issued: October 2017
Revision: A
Product version: 2.2.1
© Copyright 2017 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and
may be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the
OpenSSL Toolkit. (http://www.openssl.org/) This product includes cryptographic
software written/developed by: Eric Young ([email protected]) and Tim Hudson
([email protected]).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties.
All persons responsible for applying the equipment addressed in this manual must
satisfy themselves that each intended application is suitable and acceptable, including
that any applicable safety or other operational requirements are complied with. In
particular, any risks in applications where a system failure and/or product failure would
create a risk for harm to property or persons (including but not limited to personal
injuries or death) shall be the sole responsibility of the person or entity applying the
equipment, and those so responsible are hereby requested to ensure that all measures
are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2006/95/EC). This
conformity is the result of tests conducted by ABB in accordance with the product
standard EN 60255-26 for the EMC directive, and with the product standards EN
60255-1 and EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series and ANSI C37.90.
The DNP protocol implementation in the IED conforms to "DNP3 Intelligent
Electronic Device (IED) Certification Procedure Subset Level 2", available at
www.dnp.org.
Table of contents
Section 1 Introduction..........................................................................13
This manual............................................................................................ 13
Intended audience.................................................................................. 13
Product documentation...........................................................................14
Product documentation set................................................................14
Document revision history................................................................. 15
Related documents............................................................................16
Document symbols and conventions...................................................... 16
Symbols.............................................................................................16
Document conventions...................................................................... 17
IEC 61850 edition 1 / edition 2 mapping.................................................18
Section 2 Safety information............................................................... 29
Symbols on the product.......................................................................... 29
Warnings.................................................................................................29
Caution signs.......................................................................................... 31
Note signs...............................................................................................32
Section 3 Available functions.............................................................. 33
Main protection functions........................................................................33
Back-up protection functions.................................................................. 34
Control and monitoring functions............................................................ 35
Communication.......................................................................................40
Basic IED functions.................................................................................43
Section 4 Starting up........................................................................... 45
Factory and site acceptance testing....................................................... 45
Commissioning checklist........................................................................ 45
Checking the power supply.....................................................................46
Energizing the IED..................................................................................46
Checking the IED operation...............................................................46
IED start-up sequence.......................................................................47
Energizing REX060................................................................................ 48
REX060 start up sequence................................................................48
Setting up communication between PCM600 and the IED.....................48
Writing an application configuration to the IED.......................................53
Checking CT circuits...............................................................................54
Table of contents
Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062 1
Commissioning manual
Checking VT circuits............................................................................... 55
Using the RTXP test switch.................................................................... 55
Checking the binary input/output circuits................................................ 56
Binary input circuits............................................................................56
Binary output circuits......................................................................... 57
Checking optical connections................................................................. 57
Section 5 Configuring the IED and changing settings......................... 59
Overview.................................................................................................59
Configuring analog CT inputs................................................................. 60
Supervision of input/output modules.......................................................60
Section 6 Calibrating injection based sensitive rotor earth fault
protection.............................................................................63
Commissioning process..........................................................................63
Commissioning tool ICT..........................................................................63
Launching injection commissioning tool (ICT)........................................ 66
Performing calibration.............................................................................67
Acquiring references...............................................................................70
Verifying calibration................................................................................ 72
Auditing...................................................................................................74
Editing features in graph.........................................................................76
Logging measurements to file.................................................................77
Section 7 Calibrating injection based 100% stator earth fault
protection.............................................................................79
Commissioning process..........................................................................79
Commissioning tool ICT..........................................................................79
Launching injection commissioning tool (ICT)........................................ 82
Performing calibration.............................................................................84
Acquiring references...............................................................................87
Verifying calibration................................................................................ 89
Auditing...................................................................................................92
Editing features in graph.........................................................................93
Logging measurements to file.................................................................94
Section 8 Establishing connection and verifying the SPA/IEC
communication.................................................................... 97
Entering settings..................................................................................... 97
Entering SPA settings........................................................................97
Entering IEC settings.........................................................................97
Verifying the communication...................................................................98
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2 Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062
Commissioning manual
Verifying SPA communication........................................................... 98
Verifying IEC communication............................................................ 98
Fibre optic loop....................................................................................... 99
Optical budget calculation for serial communication with SPA/IEC ....... 99
Section 9 Establishing connection and verifying the LON
communication.................................................................. 101
Communication via the rear ports ........................................................101
LON communication........................................................................ 101
The LON Protocol............................................................................102
Hardware and software modules.....................................................102
Optical budget calculation for serial communication with LON ............104
Section 10 Establishing connection and verifying the IEC 61850
communication.................................................................. 107
Overview...............................................................................................107
Setting the station communication........................................................107
Verifying the communication.................................................................108
Section 11 Establishing connection and verifying the IEEE
C37.118/1344 communication...........................................109
Overview...............................................................................................109
Setting the PMU station communication (PMU Report)........................109
Setting the PMU station communication (PMU configuration)..............110
Setting the TCP/UDP client communication......................................... 111
Verifying the communication.................................................................114
Verifying the IEEE C37.118/1344 TCP communication.................. 115
Verifying the IEEE C37.118/1344 UDP communication.................. 121
Optical budget calculation for PMU - PDC communication.................. 122
Section 12 Testing IED operation........................................................123
Preparing for test.................................................................................. 123
Requirements.................................................................................. 123
Preparing the IED to verify settings................................................. 125
Activating the test mode....................................................................... 126
Preparing the connection to the test equipment................................... 126
Connecting the test equipment to the IED............................................ 127
Releasing the function to be tested...................................................... 128
Verifying analog primary and secondary measurement....................... 129
Testing the protection functionality....................................................... 130
Forcing of binary input/output signals for testing.................................. 130
Forcing concept............................................................................... 130
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Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062 3
Commissioning manual
How to enable forcing......................................................................130
Enable forcing by using LHMI.....................................................131
Enable forcing using TESTMODE function block....................... 131
How to change binary input/output signals using forcing................ 131
Forcing by using LHMI................................................................132
Forcing by using PCM600.......................................................... 134
How to undo forcing changes and return the IED to normal
operation..........................................................................................136
Undo forcing by using TESTMODE component......................... 136
Undo forcing by using LHMI....................................................... 136
Undo forcing by using PCM600..................................................136
Section 13 Testing functionality by secondary injection...................... 139
Testing disturbance report.................................................................... 139
Introduction......................................................................................139
Disturbance report settings..............................................................139
Disturbance recorder (DR)...............................................................139
Event recorder (ER) and Event list (EL).......................................... 140
Identifying the function to test in the technical reference manual ........ 141
Differential protection............................................................................141
Transformer differential protection T2WPDIF and T3WPDIF(87T). 141
Verifying the settings.................................................................. 141
Completing the test.....................................................................142
High impedance differential protection HZPDIF (87).......................143
Verifying the settings.................................................................. 143
Completing the test.....................................................................144
Generator differential protection GENPDIF (87G)...........................144
Verifying the settings.................................................................. 144
Completing the test.....................................................................145
Restricted earth fault protection, low impedance REFPDIF (87N).. 145
Verifying the settings.................................................................. 145
Completing the test.....................................................................145
Impedance protection........................................................................... 146
Full scheme distance protection, mho characteristic ZMHPDIS
(21).................................................................................................. 146
High speed distance protection zones, quadrilateral and mho
characteristic ZMFPDIS (21)........................................................... 146
Measuring the operating limit of set values................................ 150
Measuring the operating time of distance protection zones....... 151
Completing the test.....................................................................151
Table of contents
4 Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062
Commissioning manual
High Speed distance for series compensated line zones,
quadrilateral and mho characteristic ZMFCPDIS (21).....................151
Measuring the operating limit of set values................................ 155
Measuring the operating time of distance protection zones....... 156
Completing the test.....................................................................156
Pole slip protection PSPPPAM (78)................................................ 156
Verifying the settings.................................................................. 156
Completing the test.....................................................................159
Out-of-step protection OOSPPAM...................................................159
Verifying the settings.................................................................. 160
Test of point RE (R
FwdR
, X
FwdX
)................................................. 165
Test of the boundary between zone 1 and zone 2, which is
defined by the parameter
ReachZ1
............................................ 170
Test of the point SE (R
RvsR
, X
RvsX
).............................................174
Loss of excitation LEXPDIS (40)..................................................... 179
Verifying the settings.................................................................. 179
Completing the test.....................................................................181
Under impedance protection for Generator ZGVPDIS.................... 181
Verifying the settings.................................................................. 182
Completing the test.....................................................................185
Rotor earth fault protection with RXTTE4 and general current
and voltage protection CVGAPC..................................................... 185
Testing........................................................................................185
Completing the test.....................................................................187
Current protection................................................................................. 187
Instantaneous phase overcurrent protection 3-phase output
PHPIOC (50)....................................................................................187
Measuring the trip limit of set values.......................................... 187
Completing the test.....................................................................188
Directional phase overcurrent protection, four steps OC4PTOC
(51_67).............................................................................................188
Verifying the settings.................................................................. 188
Completing the test.....................................................................190
Instantaneous residual overcurrent protection EFPIOC (50N)........ 190
Measuring the trip limit of set values.......................................... 190
Completing the test.....................................................................191
Four step residual overcurrent protection, (Zero sequence or
negative sequence directionality) EF4PTOC (51N/67N)................. 191
Four step directional ground fault protection.............................. 191
Four step non-directional ground fault protection....................... 192
Table of contents
Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062 5
Commissioning manual
Completing the test.....................................................................192
Four step negative sequence overcurrent protection NS4PTOC
(46I2)............................................................................................... 192
Completing the test.....................................................................193
Sensitive directional residual overcurrent and power protection
SDEPSDE (67N)..............................................................................193
Measuring the trip and time limit for set values.......................... 194
Completing the test.....................................................................200
Thermal overload protection, two time constants TRPTTR (49)..... 200
Checking trip and reset values................................................... 200
Completing the test.....................................................................201
Breaker failure protection, phase segregated activation and
output CCRBRF (50BF)...................................................................201
Checking the phase current trip value,
Pickup_PH
.................... 202
Checking the residual (ground fault) current trip value
Pickup_N
set below
Pickup_PH
..................................................202
Checking the re-trip and back-up times......................................202
Verifying the re-trip mode........................................................... 203
Verifying the back-up trip mode..................................................203
Verifying instantaneous back-up trip at CB faulty condition....... 205
Verifying the function mode
Current/Contact
..............................205
Completing the test.....................................................................206
Pole discrepancy protection CCPDSC (52PD)................................206
Verifying the settings.................................................................. 206
Completing the test.....................................................................207
Directional underpower protection GUPPDUP (37).........................207
Verifying the settings.................................................................. 207
Completing the test.....................................................................209
Directional overpower protection GOPPDOP (32).......................... 209
Verifying the settings.................................................................. 209
Completing the test.....................................................................210
Negative-sequence time overcurrent protection for machines
NS2PTOC (46I2)............................................................................. 210
Verifying settings by secondary injection....................................210
Completing the test.....................................................................212
Accidental energizing protection for synchronous generator
AEGPVOC (50AE)...........................................................................212
Verifying the settings.................................................................. 212
Voltage-restrained time overcurrent protection VRPVOC(51V)...... 213
Verifying the settings.................................................................. 213
Completing the test.....................................................................216
Table of contents
6 Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062
Commissioning manual
Generator stator overload protection GSPTTR (49S)..................... 217
Verifying the settings.................................................................. 217
Completing the test.....................................................................217
Generator rotor overload protection (49R)...................................... 218
Verifying the settings.................................................................. 218
Completing the test.....................................................................219
Voltage protection.................................................................................219
Two step undervoltage protection UV2PTUV (27).......................... 219
Verifying the settings.................................................................. 219
Completing the test.....................................................................220
Two step overvoltage protection OV2PTOV (59)............................ 221
Verifying the settings.................................................................. 221
Extended testing.........................................................................221
Completing the test.....................................................................222
Two step residual overvoltage protection ROV2PTOV (59N)......... 222
Verifying the settings.................................................................. 222
Completing the test.....................................................................223
Overexcitation protection OEXPVPH (24)....................................... 223
Verifying the settings.................................................................. 223
Completing the test.....................................................................224
Voltage differential protection VDCPTOV (60)................................ 224
Check of undervoltage levels..................................................... 224
Check of voltage differential trip and alarm levels...................... 226
Check of trip and trip reset timers...............................................228
Final adjustment of compensation for VT ratio differences ....... 228
Completing the test.....................................................................228
100% Stator ground fault protection, 3rd harmonic based
STEFPHIZ (59THD).........................................................................229
Testing........................................................................................229
Verifying settings........................................................................ 230
Completing the test.....................................................................231
Frequency protection............................................................................ 231
Underfrequency protection SAPTUF (81)........................................231
Verifying the settings.................................................................. 231
Completing the test.....................................................................233
Overfrequency protection SAPTOF (81)......................................... 233
Verifying the settings.................................................................. 233
Completing the test.....................................................................234
Rate-of-change frequency protection SAPFRC (81)....................... 234
Verifying the settings.................................................................. 234
Table of contents
Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062 7
Commissioning manual
Completing the test.....................................................................235
Frequency time accumulation protection function FTAQFVR (81A)235
Verifying the settings.................................................................. 235
Completing the test.....................................................................237
Multipurpose protection........................................................................ 237
General current and voltage protection CVGAPC........................... 237
Built-in overcurrent feature (non-directional).............................. 238
Overcurrent feature with current restraint...................................238
Overcurrent feature with voltage restraint.................................. 239
Overcurrent feature with directionality........................................ 239
Over/Undervoltage feature......................................................... 240
Completing the test.....................................................................240
Secondary system supervision............................................................. 240
Current circuit supervision CCSSPVC (87)..................................... 240
Verifying the settings.................................................................. 241
Completing the test.....................................................................241
Fuse failure supervision FUFSPVC.................................................241
Checking that the binary inputs and outputs trip as expected ... 241
Measuring the trip value for the negative sequence function .... 242
Measuring the trip value for the zero-sequence function ...........243
Measuring the
trip
value for the dead line detection function..... 244
Checking the operation of the dv/dt and di/dt based function ....245
Completing the test.....................................................................246
Fuse failure supervision ..................................................................246
Completing the test.....................................................................247
Control.................................................................................................. 247
Synchrocheck, energizing check, and synchronizing SESRSYN
(25).................................................................................................. 247
Testing the synchronizing function............................................. 249
Testing the synchrocheck functionality.......................................250
Testing the energizing check......................................................253
Testing the voltage selection...................................................... 254
Completing the test.....................................................................257
Apparatus control APC.................................................................... 257
Tap changer control and supervision TCMYLTC, TCLYLTC.......... 258
Secondary test............................................................................260
Check the activation of the voltage control operation.................260
Check the normal voltage regulation function............................ 261
Check the undervoltage block function.......................................262
Check the upper and lower busbar voltage limit.........................262
Table of contents
8 Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062
Commissioning manual
Check the overcurrent block function......................................... 263
Single transformer...................................................................... 263
Parallel voltage regulation.......................................................... 264
Completing the test.....................................................................269
Single command, 16 signals SINGLECMD..................................... 269
Interlocking...................................................................................... 269
Logic..................................................................................................... 270
Tripping logic, common 3-phase output SMPPTRC (94)................ 270
3 phase operating mode.............................................................270
1p/3p operating mode.................................................................270
Circuit breaker lockout................................................................271
Completing the test.....................................................................272
Integrator TIGAPC...........................................................................272
Completing the test.....................................................................272
Monitoring............................................................................................. 272
Gas medium supervision SSIMG.................................................... 272
Testing the gas medium supervision for pressure alarm and
pressure lockout conditions........................................................ 273
Testing the gas medium supervision for temperature alarm
and temperature lock out conditions...........................................273
Completing the test.....................................................................273
Liquid medium supervision SSIML.................................................. 274
Testing the liquid medium supervision for level alarm and
level lockout conditions...............................................................274
Testing the liquid medium supervision for temperature alarm
and temperature lock out conditions...........................................274
Completing the test.....................................................................275
Breaker monitoring SSCBR.............................................................275
Verifying the settings.................................................................. 275
Completing the test.....................................................................277
Event function EVENT.....................................................................277
Limit counter L4UFCNT...................................................................278
Completing the test.....................................................................278
Estimation of transformer insulation life LOLSPTR (26/49HS)........278
Verifying the signals and settings............................................... 278
Completing the test.....................................................................280
Metering................................................................................................280
Pulse-counter logic PCFCNT.......................................................... 280
Function for energy calculation and demand handling ETPMMTR. 280
Verifying the settings.................................................................. 280
Table of contents
Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062 9
Commissioning manual
Completing the test.....................................................................282
Station communication......................................................................... 282
Multiple command and transmit MULTICMDRCV /
MULTICMDSND.............................................................................. 282
Remote communication........................................................................ 283
Binary signal transfer.......................................................................283
Basic IED functions...............................................................................284
Parameter setting group handling SETGRPS................................. 284
Verifying the settings.................................................................. 284
Completing the test.....................................................................285
Exit test mode....................................................................................... 285
Section 14 Checking the directionality................................................ 287
Overview...............................................................................................287
Testing the directionality of the distance protection..............................287
Section 15 Commissioning and maintenance of the fault
clearing system................................................................. 291
Commissioning tests.............................................................................291
Periodic maintenance tests...................................................................291
Visual inspection..............................................................................292
Maintenance tests........................................................................... 292
Preparation................................................................................. 293
Recording................................................................................... 293
Secondary injection.................................................................... 293
Alarm test................................................................................... 293
Self supervision check................................................................294
Trip circuit check.........................................................................294
Measurement of service currents............................................... 295
Restoring.................................................................................... 295
Section 16 Troubleshooting.................................................................297
Checking the self supervision signals...................................................297
Checking the self supervision function............................................ 297
Determine the cause of an internal failure..................................297
Self supervision HMI data................................................................297
General IED status..................................................................... 297
Fault tracing.......................................................................................... 298
Internal fault indications...................................................................298
Using front-connected PC............................................................... 300
Diagnosing the IED status via the LHMI hint menu......................... 301
Table of contents
10 Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062
Commissioning manual
Repair instruction..................................................................................303
Repair support...................................................................................... 305
Maintenance......................................................................................... 305
Section 17 Glossary............................................................................ 307
Table of contents
Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062 11
Commissioning manual
12
Section 1 Introduction
1.1 This manual
GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v18
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for assistance
during the testing phase. The manual provides procedures for the checking of external
circuitry and energizing the IED, parameter setting and configuration as well as
verifying settings by secondary injection. The manual describes the process of testing
an IED in a substation which is not in service. The chapters are organized in the
chronological order in which the IED should be commissioned. The relevant
procedures may be followed also during the service and maintenance activities.
1.2 Intended audience
GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v11
This manual addresses the personnel responsible for commissioning, maintenance and
taking the IED in and out of normal service.
The commissioning personnel must have a basic knowledge of handling electronic
equipment. The commissioning and maintenance personnel must be well experienced
in using protection equipment, test equipment, protection functions and the configured
functional logics in the IED.
1MRK 502 073-UUS A Section 1
Introduction
Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062 13
Commissioning manual
1.3 Product documentation
1.3.1 Product documentation set
GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v15
IEC07000220-4-en.vsd
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Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Cyber security
deployment guideline
Technical manual
Commissioning manual
IEC07000220 V4 EN-US
Figure 1: The intended use of manuals throughout the product lifecycle
The engineering manual contains instructions on how to engineer the IEDs using the
various tools available within the PCM600 software. The manual provides instructions
on how to set up a PCM600 project and insert IEDs to the project structure. The
manual also recommends a sequence for the engineering of protection and control
functions, LHMI functions as well as communication engineering for IEC
60870-5-103, IEC 61850, DNP3, LON and SPA.
The installation manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are
organized in the chronological order in which the IED should be installed.
Section 1 1MRK 502 073-UUS A
Introduction
14 Generator protection REG670 2.2 ANSI and Injection equipment REX060, REX061, REX062
Commissioning manual
/