Kamstrup Pulse Transmitter/Pulse Divider Installation and User Guide

Type
Installation and User Guide

Kamstrup Pulse Transmitter/Pulse Divider

The Kamstrup Pulse Transmitter/Pulse Divider is a device that allows you to connect your flow sensor to a calculator. It can be used to transmit pulses from the flow sensor to the calculator, or to divide the pulses from the flow sensor before sending them to the calculator. This can be useful in a variety of applications, such as:

  • Transmitting pulses from a flow sensor to a calculator: This is the most common use for the Pulse Transmitter/Pulse Divider. It allows you to connect a flow sensor to a calculator, even if the calculator is not located near the flow sensor.

Kamstrup Pulse Transmitter/Pulse Divider

The Kamstrup Pulse Transmitter/Pulse Divider is a device that allows you to connect your flow sensor to a calculator. It can be used to transmit pulses from the flow sensor to the calculator, or to divide the pulses from the flow sensor before sending them to the calculator. This can be useful in a variety of applications, such as:

  • Transmitting pulses from a flow sensor to a calculator: This is the most common use for the Pulse Transmitter/Pulse Divider. It allows you to connect a flow sensor to a calculator, even if the calculator is not located near the flow sensor.
Instlltion guide
Pulse Transmitter/Pulse Divider
Kmsrup A/S · Indusrivej 28, Silling · DK-8660 Sknderborg · T: +45 89 93 10 00 · info@kmsrup.com · kmsrup.com
2 Kamstrup A/S • 55121421_E1_GB_01.2020
Pulse Transmitter/Pulse Divider
Conens
1 Insllion 3
1.1 Orienion of Pulse Trnsmier/Pulse Divider 3
1.2 Insllion exmples 4
2 Elecricl connecion 5
2.1 Signl cble lengh 5
2.2 Connecion for ULTRAFLOW® nd MULTICAL® 6
2.3 Pulse oupu in Pulse Trnsmier/Pulse Divider 7
2.3.1 Glvniclly sepred oupu module (Y=2) 7
2.3.2 Glvniclly sepred oupu module (Y=3) 8
2.4 Connecion of power supply 9
2.4.1 Bery supply 9
2.4.2 Mins supply modules 9
2.4.3 Mins supply cble 10
2.4.4 Cble connecions 11
2.4.5 Chnge of supply uni 11
2.5 Exmple of connecion of Pulse Trnsmier 11
2.5.1 Clculor wih wo flow sensors 12
2.6 Pulse Divider configurion CCC-DD-E-MMM 14
3 Operionl check 15
4 Seling 15
5 Accessories for Pulse Trnsmier nd Pulse Divider 16
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Pulse Transmitter/Pulse Divider
1 Insllion
Plese red his guide crefully before inslling he meer.
In cse of incorrec mouning, Kmsrup’s gurnee obligions no longer pply.
By connecing o 230 V supply, here is  risk of elecric shock.
Mechnicl environmen
M1 (fixed insllion wih minimum vibrion).
Elecromgneic environmen
E1 nd E2 (housing/ligh indusry nd indusry). The meer’s signl cbles mus be drwn wih 
disnce of minimum 25 cm from oher insllions.
Climic environmen
Insllion only in environmens wih non-condensing humidiy s well s in closed locions
(indoors).
The mbien emperure mus be wihin 5…55 °C.
Minennce nd repir
I is permied o replce he supply nd he supply ype in Pulse Trnsmier/Pulse Divider. In
cse of bery supply,  lihium bery wih connecor from Kmsrup A/S mus be used. Lihium
beries mus be correcly hndled nd disposed of (see Kmsrup documen 5510-408, ”Lihium
beries - Hndling nd disposl”).
I is lso permied o replce he oupu module.
Oher repirs require subsequen reverificion in n ccredied lborory.
Noe: A  medium emperure bove 90 °C or  medium emperure below he mbien
emperure, Pulse Trnsmier/Pulse Divider my no be mouned on he flow sensor.
Insed wll-mouning is recommended.
1.1 Orienion of Pulse Trnsmier/Pulse Divider
When mouning Pulse Trnsmier nd Pulse
Divider, he cble connecions mus lwys be
oriened horizonlly or downwrds o void he
risk of wer nd condension being led ino
he box vi he cbles.
This is especilly imporn in mois
environmens or   medium emperure
below he mbien emperure.
Furhermore, he wires/cbles mus in
generl hng freely downwrds fer he cble
connecions o form  drip nose for dringe of
wer nd condension.
Mx 90° Mx 90°
Figure 1.
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Pulse Transmitter/Pulse Divider
1.2 Insllion exmples
Noe: A  medium emperure bove 90 °C or  medium emperure below he mbien
emperure, Pulse Trnsmier/Pulse Divider my no be mouned on he flow sensor.
Insed wll-mouning is recommended.
130
130
Figure 2. Pulse Trnsmier/Pulse Divider
seen from he fron.
43
Figure 3. Pulse Trnsmier/Pulse Divider
seen from he side.
56
Figure 4. Wll-mouned Pulse Trnsmier/
Pulse Divider.
110
80
25
145
6580
Figure 5. Pulse Trnsmier/Pulse Divider mouned on
ULTRAFLOW® 54 (Type 65-5-XXHX-XXX) G¾B.
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Pulse Transmitter/Pulse Divider
2 Elecricl connecion
2.1 Signl cble lengh
The mximum permissible cble lengh beween Pulse Trnsmier/Pulse Divider nd MULTICAL®
depends on he used oupu module in Pulse Trnsmier/Pulse Divider nd he used connecion o
he MULTICAL® clculor.*
Pulse Trnsmitter/
Pulse Divider
output module
MULTICAL® 602/603/801/803
2-wire connection 3-wire connection
Y=2 < 100 m * < 10 m
Y=3 N/A < 10 m
Tble 1. Mximum cble lengh beween Pulse Trnsmier/Pulse Divider nd MULTICAL®.
If long signl cbles re used, insllion requires creful considerion. Due o EMC, here mus
be  disnce of min. 25 cm beween signl cbles nd ll oher cbles.
* MULTICAL® 602/603 mus be equipped wih sensor connecion ype D nd ype G, respecively,
nd exernl 24 VDC supply. MULTICAL® 803 requires connecion PCB for 24 V pulses.
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2.2 Connecion for ULTRAFLOW® nd MULTICAL®
If ULTRAFLOW® nd MULTICAL® re conneced vi Pulse Trnsmier/Pulse Divider, ULTRAFLOW® is
glvniclly sepred from MULTICAL®.
Noe: Flow info is no possible when using Pulse Trnsmier/Pulse Divider.
If ULTRAFLOW® is conneced o oher equipmen hn MULTICAL®, ULTRAFLOW® mus be
conneced vi Pulse Trnsmier or Pulse Divider.
ULTRAFLOW® Pulse Trnsmitter/
Pulse Divider
Blue (ground) 11
Red (supply) 9
Yellow (signl) 10
Tble 2. Connecion of ULTRAFLOW® o Pulse Trnsmier/Pulse Divider.
MULTICAL® 602/603/
801/803
+3.6 V
GND11
9
10
56k2
11A
10A
9A
(Y=2) MULTICAL® 602/603/
801/803
(Y=3)
+3.6 V
GND11
9
10
39k2
11A
10A
9A
Figure 6. Three-wire connecion of
Pulse Trnsmier/Pulse Divider wih oupu module
(Y=2) o MULTICAL® 602/603/801/803.
Figure 7. Three-wire connecion of
Pulse Trnsmier/Pulse Divider wih oupu module
(Y=3) o MULTICAL® 602/603/801/803.
MULTICAL® 801(Y=2)
56k2
11A
10A
9A
10B
11B
97A
98A
12 V
MULTICAL® 803
PCB 66-99-045
(Y=2)
10B
97A
56k2
11A
10A
9A
Figure 8. Two-wire connecion of Pulse
Trnsmier/Pulse Divider wih oupu module (Y=2)
o MULTICAL® 801.
Figure 9. Two-wire connecion of Pulse
Trnsmier/Pulse Divider wih oupu module (Y=2)
o MULTICAL® 803 wih connecion PCB for 24 V
pulses.
MULTICAL® 602-D(Y=2)
56k2
PCB 66-99-614
11B (79B)
10B (69B)
24 V
11A
10A
9A
MULTICAL® 603-G(Y=2)
24 V
10B
11B
56k2
11A
10A
9A
Figure 10. Two-wire connecion of Pulse
Trnsmier/Pulse Divider wih oupu module (Y=2)
o MULTICAL® 602-D nd exernl 24 VDC supply.
Figure 11. Two-wire connecion of Pulse
Trnsmier/Pulse Divider wih oupu module (Y=2)
o MULTICAL® 603-G nd exernl 24 VDC supply.
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2.3 Pulse oupu in Pulse Trnsmier/Pulse Divider
2.3.1 Glvniclly sepred oupu module (Y=2)
Pulse Trnsmier/Pulse Divider is supplied from he inegred supply module.
The cble lengh o Pulse Trnsmier/Pulse Divider depends on he clculor.
To clculor:
Type: Open collecor.
Connecion: Cn be conneced s wo-wire or hree-wire vi he buil-in 56.2 k pull-up.
Module Y=2 OC nd OD (OB) Km
Mx inpu volge 6 V 30 V
Mx inpu curren 0.1 mA 12 mA
ON se U ≤ 0,3 V @ 0,1 mA UCE ≤ 2.5 V @ 12 mA
OFF se R ≥ 6 M R ≥ 6 M
Tble 3.
11A
10A
9A
56k2
(Y=2)
Figure 12. Block digrm for glvniclly sepred oupu module (Y=2).
Figure 13. Glvniclly sepred oupu module (Y=2).
Noe he PCB number 5550-1062 in he encircled re.
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Pulse Transmitter/Pulse Divider
2.3.2 Glvniclly sepred oupu module (Y=3)
Pulse Trnsmier/Pulse Divider is supplied from he inegred supply module/bery.
The cble lengh o Pulse Trnsmier/Pulse Divider depends on he clculor.
To clculor:
Type: Open collecor.
Connecion: As hree-wire vi he buil-in 39.2 k pull-up.
Module Y=3 OC nd OD
Mx inpu volge 6 V
Mx inpu curren 0.1 mA
ON se U ≤ 0.3 V @ 0.1 mA
OFF se R ≥ 6 M
Tble 4.
11A
10A
9A
39k2
(Y=3)
Figure 14. Block digrm for glvniclly sepred oupu module (Y=3).
Figure 15. Glvniclly sepred oupu module (Y=3).
Noe he PCB number 5550-1219 in he encircled re.
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Pulse Transmitter/Pulse Divider
2.4 Connecion of power supply
If ULTRAFLOW® is conneced vi Pulse Trnsmier or Pulse Divider, ULTRAFLOW® is supplied by
he supply module/bery in Pulse Trnsmier/Pulse Divider.
2.4.1 Bery supply
Pulse Trnsmier/Pulse Divider is fied wih  D-cell lihium bery wih connecor. The bery is
conneced o he oupu module.
Opiml bery lifeime is obined by keeping he bery emperure below 30 °C, e.g. by
wll-mouning of Pulse Trnsmier/Pulse Divider.
The volge of  lihium bery is lmos consn hroughou he lifeime of he bery
(pprox. 3.65 V). Therefore, i is no possible o deermine he remining cpciy of he bery by
mesuring he volge.
The bery cnno nd mus no be chrged nd mus no be shor-circuied.
The bery cn only be replced by  corresponding lihium bery wih connecor from
Kmsrup A/S. Used beries mus be hnded in for pproved desrucion, e.g. o Kmsrup A/S
(see Kmsrup documen 5510-408, ”Lihium Beries - Hndling nd disposl”).
2.4.2 Mins supply modules
The mins supply modules re proecion clss II devices nd re conneced o he oupu module
vi  shor wo-wire cble wih mouned connecor. The modules re powered vi  wo-wire mins
supply cble (wihou erh connecion) hrough he cble connecor of Pulse Trnsmier/Pulse
Divider. Use mins supply cble wih n ouer dimeer of mximum 10 mm, nd ensure correc
dismnling s well s correc ighening of cble connecion (see 2.4.4 Cble connecions, pge
11).
Mx permied fuse: 6 A.
230 VAC
This PCB module is glvniclly sepred from
he mins supply nd is suible for direc
230 VAC mins insllion. The module
includes  double-chmber sfey rnsformer,
which fulfils double-isolion requiremens
when he cover is mouned on he elecronics
box. Power consumpion is less hn 1 VA/1 W.
Nionl regulions for elecric insllions
mus be observed.
The 230 VAC module cn be
conneced/disconneced by he disric heing
pln’s personnel, wheres he fixed 230 VAC
insllion in he meer pnel mus be crried
ou by n uhorized elecricin.
27
28
230 VAC supply
230 VAC
3.6 V
Figure 16.
10 Kamstrup A/S • 55121421_E1_GB_01.2020
Pulse Transmitter/Pulse Divider
24 VAC
This PCB module is glvniclly sepred from
he 24 VAC mins supply nd is suible for
boh indusril insllions wih join 24 VAC
supply nd individul insllions supplied
by  sepre 230/24 VAC sfey rnsformer
in he meer pnel. The module includes 
double-chmber sfey rnsformer which
fulfils double-isolion requiremens when he
cover is mouned on Pulse Trnsmier/Pulse
Divider. Power consumpion is less hn 1 VA/1
W.
Nionl regulions for elecric insllions
mus be observed.
The 24 VAC module cn be
conneced/disconneced by he disric heing
pln’s personnel, wheres he fixed 230/24
VAC insllion in he meer pnel mus be
crried ou by n uhorized elecricin.
97
98
24 VAC supply
24 VAC
3.6 V
Figure 17.
Noe: This module cnno be supplied by 24 VDC (direc curren).
230/24 VAC sfey rnsformer
The 24 VAC module is specilly suied for
insllion ogeher wih  230/24 VAC sfey
rnsformer, e.g. ype 66-99-403, which cn be
inslled in he meer pnel before he sfey
rely. When he rnsformer is used, he ol
power consumpion of he meer including he
230/24 VAC rnsformer will no exceed 1.7 W.
Figure 18.
2.4.3 Mins supply cble
Pulse Trnsmier/Pulse Divider is vilble
wih mins supply cble H05 VV-F for eiher
24 VAC or 230 VAC (lengh: 1.5 m).
”H05 VV-F” is he designion of  srong
PVC mnle, which wihsnds mx 70 °C.
Therefore, he mins cble mus be inslled
wih sufficien disnce o ho pipes, ec.
Figure 19. Mins supply cble (2x0.75 mm²),
mx 6 A fuse
11Kamstrup A/S • 55121421_E1_GB_01.2020
Pulse Transmitter/Pulse Divider
2.4.4 Cble connecions
Cble dimension in connecions for signl cble: 2…6 mm
Cble dimension in connecions for mins supply cble: 4.5…10 mm
Tighening orque: 4 Nm
Noe: If bery supplied, he unused cble connecion mus be seled off s shown in Figure 20.
2.4.5 Chnge of supply uni
The supply uni of Pulse Trnsmier/Pulse Divider cn be chnged from mins supply o
bery or vis vers s he needs of he uiliy chnge. Thus, i cn be n dvnge o chnge
mins-supplied Pulse Trnsmier/Pulse Divider o bery supply in buildings under consrucion
where he mins supply cn be unsble or periodiclly missing.
Noe h he supply ype for Pulse Trnsmier/Pulse Divider is indiced on he lbel. If he
originl supply ype is chnged, i will no longer be in ccordnce wih he lbel.
2.5 Exmple of connecion of Pulse Trnsmier
10
MULTICAL® 603
ULTRAFLOW® 54 (H)
Pulse Trnsmier
11
9
11A 10A
11
9
10
9A
Figure 20. ULTRAFLOW® 54 conneced o Pulse Trnsmier wih bery supply. MULTICAL® 603 is conneced
vi  3-wire cble o he oupu module (Y=3) of Pulse Trnsmier.
Noe: The righ cble connecion of Pulse Trnsmier is seled off in cse of bery supply.
12 Kamstrup A/S • 55121421_E1_GB_01.2020
Pulse Transmitter/Pulse Divider
Pulse Trnsmier
MULTICAL® 803
ULTRAFLOW®
11 9 10 11A 10A
10B
97A
Figure 21. ULTRAFLOW® 54 conneced o Pulse Trnsmier wih 230 VAC supply.
MULTICAL® 803 is conneced vi  2-wire cble o he oupu module (Y=2) of Pulse Trnsmier.
2.5.1 Clculor wih wo flow sensors
MULTICAL® 602/603/801/803 cn be used in vrious pplicions wih wo flow sensors, e.g. lek
surveillnce or open sysems. When wo ULTRAFLOW® re direc conneced o one MULTICAL®, 
close elecric coupling beween he wo pipes ough o be crried ou s  min rule. If he wo
pipes, however, re inslled in  he exchnger, close o he flow sensors, he he exchnger will
provide he necessry elecric coupling.
MULTICAL® 603
ULTRAFLOW® 54 (H)
ULTRAFLOW® 54 (H)
10
9
11
11
9
69
Figure 22. Inle nd oule pipes re closely elecriclly coupled. No welded joins occur.
13Kamstrup A/S • 55121421_E1_GB_01.2020
Pulse Transmitter/Pulse Divider
In insllions where he elecric coupling is no possible or welding in he pipe sysem cn occur,
he cble from one ULTRAFLOW® mus go hrough Pulse Trnsmier wih glvnic seprion
before he cble eners MULTICAL®.
ULTRAFLOW® 54 (H)
ULTRAFLOW® 54 (H)
MULTICAL® 603
Pulse Trnsmier
69
9
11
10 9
11
10
10A11A 9A
911
Figure 23. Inle nd oule pipes re no necessrily closely coupled.
Elecric welding * cn occur.
*
* Elecric welding mus lwys be crried ou wih he erh pole closes o he welding poin.
Dmge o meers due o welding is no comprised by Kmsrup’s fcory gurnee.
14 Kamstrup A/S • 55121421_E1_GB_01.2020
Pulse Transmitter/Pulse Divider
2.6 Pulse Divider configurion CCC-DD-E-MMM
When ordering, Pulse Divider mus be configured o ULTRAFLOW® meer fcor (CCC) s well s
o he required Pulse Divider meer fcor (DD) nd pulse durion (E) ccording o Tble 5 nd
Tble 6.
Pulse Divider cn be reconfigured vi METERTOOL HCW (see he echnicl descripion
5512-2097_GB).
MMM indices choice of cusomer lbel.
ULTRAFLOW® 54 & 34 Pulse Divider, pulse durion 100 ms (E6)
qp
[m3/h]
Meer
fcor
[p/l]
CCC Meer
fcor
DD33
[l/p]
Divider Meer
fcor
DD63
[l/p]
Divider Meer
fcor
DD34
[l/p]
Divider Meer
fcor
DD64
[l/p]
Divider Meer
fcor
DD35
[l/p]
Divider Meer
fcor
DD65
[l/p]
Divider
0.6 300 116 1 300 2.5 750
1.5 100 119 1 100 2.5 250 10 1000
2.5 60 198 1 60 2.5 150 10 600
3 50 151 2.5 125 10 500 25 1250
3.5 50 151 2.5 125 10 500 25 1250
6 25 137 2.5 62.5 10 250 25 625
10 15 178 10 150 25 375
15 10 120 10 100 25 250 100 1000
25 6 179 10 60 25 150 100 600
40 5 158 25 125 100 500 250 1250
60 2.5 170 25 62.5 100 250 250 625
100 1.5 180 100 150 250 375
Tble 5. Configurion vrins for meer fcor (DD)   pulse durion of 100 ms.
ULTRAFLOW® 54 & 34 Pulse Divider
Pulse durion 20 ms (E4) Pulse durion 50 ms (E5)
qp
[m3/h]
Meer
fcor
[p/l]
CCC Meer
fcor
DD33
[l/p]
Divider Meer
fcor
DD34
[l/p]
Divider Meer
fcor
DD33
[l/p]
Divider Meer
fcor
DD34
[l/p]
Divider
0,6 300 116 1 300 1 300
1,5 100 119 1 100 1 100
2,5 60 198 1 60 1 60
3 50 151 1 50 1 50
3,5 50 151 1 50 1 50
6 25 137 1 25 1 25
10 15 178 1 15 1 15
15 10 120 1 10 10 100
25 6 179 1 6 10 60
40 5 158 10 50 10 50
60 2,5 170 10 25 10 25
100 1,5 180 10 15 10 15
Tble 6. Configurion vrins for meer fcor (DD)  pulse durions of 20 ms nd 50 ms.
15Kamstrup A/S • 55121421_E1_GB_01.2020
Pulse Transmitter/Pulse Divider
3 Operionl check
Crry ou n operionl check when he complee meer (flow sensor, emperure sensors
nd clculor) hs been inslled nd conneced. Open hermoss nd vlves so h wer is
flowing in he sysem nd check h here re credible vlues for emperures nd wer flow in
he clculor disply.
4 Seling
On delivery of Pulse Divider wih  MID-verified
flow sensor, Pulse Divider is seled wih
lborory mrks s shown in Figure 24.
Pulse Trnsmier is no seled.
If he sel of  verified sensor is broken, he
sensor mus be verified before being inslled
in  locion demnding verificion.
Seprely ordered Pulse Trnsmier/
Pulse Divider will be wihou verificion nd
re herefore delivered wihou seling.
In he figure, he seling is divided ino he
following groups:
S Lborory mrk. Seling of screws.
T Type lbel (s void lbel or wih seling S).
I Insllion sel (wire nd sel or sel mrk).
Noe: Seling requiremens my vry s 
consequence of nionl regulions.
Figure 24. MID seling of Pulse Divider.
Kamstrup A/S • 55121421_E1_GB_01.2020
5 Accessories for Pulse Trnsmier nd Pulse Divider
Noe h no ll ricle numbers cn be direcly ordered, some mus be ordered vi Kmsrup’s
service deprmen.***
Aricle number Descripion Noe
(When ordering Pulse Trnsmier nd
Pulse Divider)
65-000-000-2000 D-cell lihium bery wih
wo-pole connecor
3026-477 * Fiing for D-cell bery Enclosed if bery supply or “No
supply” is seleced
1650-157 * Plug for cble connecion Enclosed if bery supply or “No
supply” is seleced
65-000-000-7000 ** 230 VAC supply module
65-000-000-8000 ** 24 VAC supply module
5000-290 Cble beween supply module nd
oupu module
Enclosed if supply module is
seleced
5000-286 24/230 VAC mins supply cble Opionl
66-99-012 Oupu module (Y=2), glvniclly
sepred (5550-1062)
66-99-013 Oupu module (Y=3), glvniclly
sepred, low power (5550-1219)
5000-333 2.5 m silicone cble (3-wire) Opionl
5000-259 5 m silicone cble (3-wire) Opionl
5000-270 10 m silicone cble (3-wire) Opionl
3026-207.A Wll brcke including mouning ki Opionl
Tble 7. Accessories for Pulse Trnsmier nd Pulse Divider.
* Necessry when chnging from mins supply o bery supply.
** Including 5000-290.
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Kamstrup Pulse Transmitter/Pulse Divider Installation and User Guide

Type
Installation and User Guide

Kamstrup Pulse Transmitter/Pulse Divider

The Kamstrup Pulse Transmitter/Pulse Divider is a device that allows you to connect your flow sensor to a calculator. It can be used to transmit pulses from the flow sensor to the calculator, or to divide the pulses from the flow sensor before sending them to the calculator. This can be useful in a variety of applications, such as:

  • Transmitting pulses from a flow sensor to a calculator: This is the most common use for the Pulse Transmitter/Pulse Divider. It allows you to connect a flow sensor to a calculator, even if the calculator is not located near the flow sensor.

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