Triton Systems RL5000XP Series Installation guide

Brand: Triton Systems

Model: RL5000XP Series

Type: Installation guide

This manual is also suitable for

LIGHTED LOW/MIDTOPPER

FIELD INSTALLATION GUIDE

MODELS 8100/9100/97XX/RL5000 (X-SCALE/XP)

CORPORATE HEADQUARTERS: RMA (RETURN MATERIAL AUTHORIZATION)

RETURN ADDRESS:

522 E. Railroad Street 21405 Avenue “B”

Long Beach, MS 39560 Long Beach, MS 39560

Phone: (228) 868-1317

Fax: (228) 868-0437

Systems of Delaware, Inc. is an operating company of Dover Electronics, Inc., a

subsidiary of Dover Corporation (NYSE-DOV). DOVER, the DOVER logo and the

Dover family of marks and TRITON, the TRITON logo and the Triton family of

marks are registered trademarks of Delaware Capital Formation. Inc., a wholly owned

subsidiary of Dover Corporation.

VERSION 4.0

TDN 07102-00043D 08/2006

LIGHTED LOWTOPPER - FIELD INSTALLATION GUIDE

NOTE

Although the majority of figures in

this procedure depict a model 9100

ATM, the installation instructions

are applicable to 8100, 97XX and

RL5000 model ATMs as well. Any

significant differences will be noted

in the text and/or figures, as

applicable.

97XX Unitsl

Model 8100, 9100, RL5000 and most 97XX ATMs have topper mounting

and access holes in the top of the cabinet, consisting of four small mounting

holes and one large access hole for internally routing the topper power cord.

Some early-model 97XX ATM cabinets do not possess a topper power cord

access hole; some cabinets have neither power cord access or mounting

holes: It is possible to cut holes in the cabinet to allow power cord access

and/or topper mounting, but such actions are to be undertaken at your

own risk! Triton Systems will accept no liability for damage that may

occur to the ATM and/or topper assembly in such cases.

If your ATM has topper mounting holes and NO power cord access hole, an

access hole in the topper rear panel allows for external routing of the power

cord, if desired (AC powered only).

IMPORTANT NOTICE

Triton Systems has discontinued offering a ballast/bulb (AC-powered)

topper signage for production model 8100, 9100, and RL5000 (X-Scale/XP)

units. LED-lit (DC-powered) signage will be the only available option.

The AC-powered toppers will be available for field replaceable parts and

repair until inventory is depleted.

This manual will show the installation of the topper as well as the power

connections for both powered signage.

LIGHTED LOWTOPPER - FIELD INSTALLATION GUIDE

4. Remove the dome plugs from the top of the ATM cabinet to uncover the

topper cable access and mounting holes.

5. If the topper power cord will be routed internally (normally), feed the power

cord (AC or DC) into the large access hole, as shown in Figure 2.

These procedures are completed with the terminal AC power OFF.

1. Remove the topper assembly from the shipping container. NOTE: If the

topper power cord will be routed outside the ATM cabinet, see the procedure

on Page 8 for instructions on routing the power cord through the topper

rear panel access hole.

2. Locate the mounting holes on the top of the ATM cabinet, as shown in

Figure 1. Note that dome plugs cover the openings.

TOPPER INSTALLATION PROCEDURE

Figure 1. Location of topper access

and mounting holes.

Mounting Holes

Power Cord Access

3. Unlock and open the ATM control panel.

Figure 2. Feed topper power cord

through cabinet access hole.

6. Place the topper assembly on top of the cabinet, ensuring that the topper

mounting studs are inserted into the corresponding holes in the cabinet, as

shown in Figures 3 and 4.

Note: Because of the slotted configuration of the mounting holes, there will be

some play (front-to-back) in the position of the topper assembly. Allow the

assembly to slide back until it stops.

LIGHTED LOWTOPPER - FIELD INSTALLATION GUIDE

8. Insert the included snap bushing into the hole, as shown in Figure 6.

Figure 3. Place topper on cabinet.

Slide topper back until it stops.

Figure 4. Topper on cabinet. Note

location of mounting studs.

Figure 6. Place snap bushing in access

hole.

Figure 5. Place nuts on topper

mounting studs and tighten down.

7. Obtain four #8-32 nuts from the accessory bag. Place the nuts on the

mounting studs and tighten using a 3/8" nut driver to secure the topper

assembly to the cabinet, as shown in Figure 5 (below).

LIGHTED LOWTOPPER - FIELD INSTALLATION GUIDE

Plug the DC power cord (molex connector) from the topper into any available DC

output connector on the power supply (*see Notes) as shown in Figures 7a-7e.

Note: The dispensing mechanism uses the largest molex connection on the

power supply.

Note: Model RL5000XP only. The DC power cord may be an 8-pin or 2-pin

molex connector. The 8-pin connects to the power supply and the 2-pin connects

to the GPIO board assembly. Figure 7f show the GPIO connection point.

9. Connect the topper power cord. Ensure the ATM power switch is turned

OFF before connecting!

DC CONNECTIONS (LED-LIT TOPPER)

Note: Model 9100 w/TDM or Minimech dispensers. The DC power cord

requires a power extension adapter (included). Figure 7g and 7h show the

connection points.

Figure 7a. Model 9100 (w/SDD)

Figure 7b. Model 97XX

Figure 7c. Model RL5000 (X-Scale)

Figure 7d. Model 8100

LIGHTED LOWTOPPER - FIELD INSTALLATION GUIDE

Figure 7e. Model RL5000 (XP)

GPIO assy

Figure 7f.

Note: Model RL5000 (XP)

Note: 9100 w/TDM or Minimech - Locate the Power Extension cable (splitter)

included in kit (Figure below). The cables connectors are marked. Disconnect

the Main boards power input (Figure 7g) and connect to one leg of the extension

cable. Connect the toppers DC power cable to the other leg (Figure 7h).

Reconnect this power cable assembly back to the main board. Figure 7i shows

the power assembly diagram.

Power extension cable (splitter).

LIGHTED LOWTOPPER - FIELD INSTALLATION GUIDE

Figure 7g. Main board power

disconnected.

Figure 7h. Power extension cable with

topper and main board power cables

connected.

LED Topper

Power Supply

Main Board

Figure 7i. Power extension cable configuration.

10. Turn the power supply to ON (I). The topper sign should light up. Close and

lock the control panel.

LIGHTED LOWTOPPER - FIELD INSTALLATION GUIDE

1. Lay the topper assembly on a flat

surface, rear side up, as shown in

Figure 1. Note the location of the

dome plug. You will remove this

plug in a later step, to allow the

power cord to be routed out the

back panel of the topper assembly.

2. Remove the screws that hold the

front and rear panels of the

assembly together. See location of

screws in Figure 1.

Figure 1. Rear panel of topper

assembly, showing location of screws

and dome plug.

Dome Plug

CONNECTING THE TOPPER POWER CORD FOR EXTERNAL ROUTING

(AC ASSEMBLY ONLY)

Plug the AC power cord into the ATMs power supply, as shown in Figures 8a

-8c.

AC CONNECTIONS (BALLAST/BULB TOPPER)

Figure 8b. Model 97XX

Figure 8a. Model 9100

Figure 8c. Model RL5000

LIGHTED LOWTOPPER - FIELD INSTALLATION GUIDE

Figure 2. Route power cord through

rear panel access hole.

5. Obtain the snap bushing from the

accessory kit. Insert the snap

bushing into the hole, as shown

in Figure 3.

6. Place the front panel back on to

the rear half. Secure the two

halves together, using the screws

removed in Step 2.

Figure 3. Insert snap bushing into

access hole on topper rear panel.

7. After installing the topper

assembly according to the

instructions on Pages 2 through

4, the power cable will extend from

the rear panel of the topper, as

shown in Figure 4.

8. Plug the power cord into a facility

outlet. The topper sign should

light up.

Figure 4. Topper power cable,

routed externally.

3. Carefully flip the entire assembly

over, so that the front side is up.

Lift the front of the topper

assembly away from the rear half.

It may be necessary to tilt the panel

to clear the four mounting studs.

4. Press in on the locking tabs to

release the dome plug and remove

the plug from the rear panel. Feed

the power cord through this hole,

as shown in Figure 2.

LIGHTED LOWTOPPER - FIELD INSTALLATION GUIDE

Instructions for Checking the Topper Light Bulb

(AC powered topper only!)

1. Lay the topper on a flat surface, rear side up, as shown in Figure 1.

Remove the screws that hold the front and rear panels of the assembly

together.

2. Carefully flip the entire assembly over, as shown in Figure 2, so that the

sign panel is up. Lift the sign panel up and away from the rear half. It may

be necessary to tilt the panel to clear the four mounting studs.

Figure 2. Turn sign face up to remove

sign panel.

Figure 1. Rear panel of topper

assembly, showing location of screws.

Mounting studs

3. Locate the light bulb (see Figure 3). The best way to ensure the bulb is

firmly seated in the socket is to carefully remove and then reseat the bulb.

Note: If the bulb is bad, carefully remove the existing bulb and replace with a

new bulb.

Figure 3. Location of light bulb.

4. Reinstall the topper front panel.

Flip the chassis over and attach

the two halves using the screws

removed in Step 2.

Triton Systems RL5000XP Series Installation guide

Brand: Triton Systems

Model: RL5000XP Series

Type: Installation guide

This manual is also suitable for

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Triton Systems RL5000XP Series Installation guide

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Triton Systems RL5000XP Series Installation guide

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