ESAB Python Push-Pull Kit Installation guide

ESAB
Brand
ESAB
Model
Python Push-Pull Kit
Category
Welding System
Type
Installation guide
Python Push-Pull Kit
Installation Manual for Kit 0558004301
0558005763 02/2006
2
This equipment will perform in conformity with the description thereof contained in this manual and accompa-
nying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instruc-
tions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment
should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced imme-
diately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone
or written request for service advice be made to the Authorized Distributor from whom it was purchased.
This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.
The user of this equipment shall have the sole responsibility for any malfunction which results from improper
use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a ser-
vice facility designated by the manufacturer.
BE SURE THIS INFORMATION REACHES THE OPERATOR.
YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER.
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the
principles of operation and safe practices for arc welding and cutting equipment, we urge
you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and
Gouging,” Form 52-529. Do NOT permit untrained persons to install, operate, or maintain
this equipment. Do NOT attempt to install or operate this equipment until you have read
and fully understand these instructions. If you do not fully understand these instructions,
contact your supplier for further information. Be sure to read the Safety Precautions be-
fore installing or operating this equipment.
CAUTION
USER RESPONSIBILITY
3
TABLE OF CONTENTS
1.0 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1 Installation of Python Push-Pull Gun Kit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Section / Title Page
4
TABLE OF CONTENTS
5
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SECTION 1 SAFETY PRECAUTIONS
6
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SECTION 1 SAFETY PRECAUTIONS
7
CAUTION
Be sure the branch circuit or main disconnect switch is OFF or electrical input cir-
cuit fuses are removed from the power source main supply before attempting any
inspection or work on the inside of the wire feeder. Placing the power switch on the
welding machine in the OFF position does not remove all power from inside of the
equipment.
Inspection, troubleshooting, and repair of this equipment should be undertaken by
a competent individual having at least general experience in the maintenance and
repair of semi-conductor electronic equipment. Maintenance or repair should not be
undertaken by anyone not having such qualifications.
CAUTION
SECTION 2 INSTALLATION
Symbol
Item
No.
Part Number Qty. Description
1 0558004627 1 Bracket PCB
PCB4 2 0558038250 1 Push-pull Control Brd
3 8950708 4 Board Support Circuit Locking
4 0558005662 1 Kit Wire Aristo Python Push-pull
5 95342004 1 Bag 6 x 14 x .004 Note-1
6 61325880 2 Scr 24001 Stlzpc 0.164-32 x 0.50
7 63310886 2 Nut 52504 Stlzpc 0.164-32
8 64304887 2 Wsr 55001 Stlzpc 0.164
9 92280130 2 Line Splice Connector
10 57000679 4 Cable Tie 14.5” Blk PLT4S-MO+
11 2010803 1 Strain Relief SR-CW-1
Table 2-1. Aristo Python Push-Pull Kit contents:
2.0 Introduction
8
Figure 2-1. Wire feeder side rear view
Remove screws (6) and cover to access PC board, see Figure 2-1. 1.
SECTION 2 INSTALLATION
2.1 Installation of Python Push-Pull Gun Kit
screws (6)
cover
9
Figure 2-2a. PC Board side view placement
slots
Install the PC board assembly (Table 2-1, Items 1 & 2). Use the supplied screws, washers and nuts to at-
tach bracket of assembly to slots in bottom of wire feeder. Position assembly towards middle of exist-
ing PC board to provide enough wire to make connections. Ensure plugs will reach PC board before
securing. Install screws from bottom of wire feeder. (See Figure 2-2 & 2-2a)
2.
SECTION 2 INSTALLATION
Figure 2-2. PC Board placement
Items 6, 7 & 8
Item 2
Item 1
slot in bottom
panel
10
SECTION 2 INSTALLATION
1
2
3
4
5
N1 & 2
G3
“N” Plug
“G” Plug
“P1B” Plug detail
Red to N2
Brown to Gun Motor Black
Black to G3
White to Gun Motor White
Orange to N1
Figure 2-3. AristoFeed Control Board
P/N - 0457 187 88x
Figure 2-3a. AristoFeed Control
Board Internal view
Figure 2-5. Plug assembly (P1B)
Figure 2-4. 5 Pin Plug to
Motor Control PCB
To determine which PC board is in your wire feeder,
refer to Figures 2-3 & 2-6. You must determine
which PC board you have to know which plug
assembly to connect to it. For AristoFeed Control
Board shown in Figure 2-3 use plug assembly (P1B)
shown below.
Connect “N” plug and “G” plug to existing PC board
terminals in locations shown in Figure 2-3 & 2-3a.
Do not force plugs into position. Plugs can only be
installed in one direction.
3.
4.
Connect this plug to
Push-Pull Control Board
11
Red to Y7
Brown to Gun Motor Black
Black to Y12
White to Gun Motor White
Orange to Y8
Y7, Y8, Y12
“Y” Plug
SECTION 2 INSTALLATION
“P1A” Plug detail
1
2
3
4
5
Figure 2-6. AristoFeed Control Board
P/N - 0456 384 894
Figure 2-6a. AristoFeed Control Board
Internal view
Figure 2-8. Plug assembly (P1A)
Figure 2-7. 5 Pin Plug to
Motor Control PCB
For AristoFeed Control Board shown in Figure
2-6 use plug assembly (P1A) shown in Figure
2-8.
Connect “Y” plug to existing PC board ter-
minals shown in Figure 2-6 & 2-6a above. Do
not force plug into position. Plug can only be
installed in one direction.
5.
6.
Connect this plug to
Push-Pull Control Board
12
Thread feeder pigtail connection wire through lower
hole in back of wire feeder. Attach strain relief (Table 2-1,
Item 11) to feeder pigtail connection wire and insert into
lower hole in back of wire feeder. See Figure 2-9.
7.
SECTION 2 INSTALLATION
Strain Relief
line splice connectors
(supplied with wire kit)
Figure 2-9. Strain Relief Installation
position strain relief
on wire
squeeze strain
relief tight
push strain relief
into hole
Figure 2-10. Line splice connectors
feeder pigtail
connection wire
Connect feeder pigtail connection wire to plug wires
(brown and white) from PC board with line splice
connectors supplied with kit. (Refer to Figures 2-4,
2-5, 2-7 & 2-8 for connection colors).
8.
13
Feeder pigtail
Python gun lead
Figure 2-11. Python gun connector
SECTION 2 INSTALLATION
Connect Python gun lead to feeder pigtail. 9.
Figure 2-12. Final view
Re-install cover.10.
14
NOTES
15
REVISION HISTORY
1. Original release - 02 / 2006.
0558005763 02 / 2006
A. CUSTOMER SERVICE QUESTIONS:
Telephone: (800)362-7080 / Fax: (800) 634-7548 Hours: 8:00 AM to 7:00 PM EST
Order Entry Product Availability Pricing Order Information Returns
B. ENGINEERING SERVICE:
Telephone: (843) 664-4416 / Fax : (800) 446-5693 Hours: 7:30 AM to 5:00 PM EST
Warranty Returns Authorized Repair Stations Welding Equipment Troubleshooting
C. TECHNICAL SERVICE:
Telephone: (800) ESAB-123/ Fax: (843) 664-4452 Hours: 8:00 AM to 5:00 PM EST
Part Numbers Technical Applications Specifications Equipment Recommendations
D. LITERATURE REQUESTS:
Telephone: (843) 664-5562 / Fax: (843) 664-5548 Hours: 7:30 AM to 4:00 PM EST
E. WELDING EQUIPMENT REPAIRS:
Telephone: (843) 664-4487 / Fax: (843) 664-5557 Hours: 7:30 AM to 3:30 PM EST
Repair Estimates Repair Status
F. WELDING EQUIPMENT TRAINING
Telephone: (843)664-4428 / Fax: (843) 679-5864 Hours: 7:30 AM to 4:00 PM EST
Training School Information and Registrations
G. WELDING PROCESS ASSISTANCE:
Telephone: (800) ESAB-123 Hours: 7:30 AM to 4:00 PM EST
H. TECHNICAL ASST. CONSUMABLES:
Telephone : (800) 933-7070 Hours: 7:30 AM to 5:00 PM EST
IF YOU DO NOT KNOW WHOM TO CALL
Telephone: (800) ESAB-123
Fax: (843) 664-4462
Hours: 7:30 AM to 5:00 PM EST
or
visit us on the web at http://www.esabna.com
The ESAB web site offers
Comprehensive Product Information
Material Safety Data Sheets
Warranty Registration
Instruction Literature Download Library
Distributor Locator
Global Company Information
Press Releases
Customer Feedback & Support
ESAB Welding & Cutting Products, Florence, SC Welding Equipment
COMMUNICATION GUIDE - CUSTOMER SERVICES
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ESAB Python Push-Pull Kit Installation guide

ESAB
Brand
ESAB
Model
Python Push-Pull Kit
Category
Welding System
Type
Installation guide
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