Socomec ATyS UL Operating instructions

Brand: Socomec

Model: ATyS UL

Category: Uninterruptible power supplies (UPSs)

Type: Operating instructions

ATyS UL 1008

Transfer Switching Equipment

100, 200, 260, 400A

INSTRUCTION

MANUAL

www.socomec.com

http://www.socomec.com/en/atys-ul-1008

To download, brochures, catalogues and technical manuals.



INDEX

1. GENERAL SAFETY INSTRUCTIONS .......................................................4

2. INTRODUCTION .............................................................................5

3. QUICK START ...............................................................................6

 ...............................6

 .....................................................................10

 ................................................................10

 ...............................................................11

 ........................................................................12

4.3.1. IP RATING IEC 60529 .................................................................12

4.3.2. OPERATING CONDITIONS ............................................................12

 .................................................................12

 ..................................................................12

 ......................................................................12

4.3.3. STORAGE CONDITIONS .............................................................12



..................................................................12

 ......................................................12

 .............................................................12

4.3.4. VOLUME AND SHIPPING WEIGHTS BY REFERENCE ATYS ...............................13

4.3.5. UL MARKING ........................................................................13

4.3.6. CE MARKING ........................................................................13

4.3.7. 2011/65/EU ROHS ...................................................................13

 .............................................................................14

 ..................................14

 .................................................................15

 ..............................................................15

 ......................................15

5.4.1. BRIDGING BARS (OPTIONAL ACCESSORY) ............................................15

5.4.2. MOUNTING OF TERMINAL COVERS (OPTIONAL ACCESSORY) ...........................16

 ..................................................16

 ..................................................16

5.4.3. MOUNTING OF ADDITIONAL AUXILIARY CONTACTS (OPTIONAL ACCESSORIES) ..........17

5.4.4. POWER TERMINAL CONNECTIONS (OPTIONAL ACCESSORIES) .........................17

 ......................................................................18

5.5.1. TYPICAL ATYS WIRING ...............................................................18

5.5.2. ATYS INPUT AND OUTPUT CONTACTS ................................................19

 .......................19



 ................................................................20

 .....................................................................21

 ............................................................................21

 .................................................................22

6.3.1. POWER SUPPLY .....................................................................22

6.3.2. FIXED INPUTS ......................................................................22

 ...................................................................22

 ...................................................23

 ................................................................23

6.3.3. FIXED OUTPUTS - DRY CONTACTS ....................................................24

 ...................................................................24

 .....................................................24

 ..................................24

 .................................................25

7. CHARACTERISTICS .......................................................................26

 .............................................................27

 .............................................................27

 ........................................................................28

 ........................................................28

 ..............................................30

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

1. GENERAL SAFETY INSTRUCTIONS

 This manual provides instructions on safety, connections and operation of the ATYS transfer switch



 Whether the ATYS is sold as a loose product, as a spare, as an enclosed solution or as any other



personnel, in line with the manufacturers recommendations, following good engineering practices and after

having read and understood the details in the latest release of the relative product instruction manual.

 



 





 



 This instruction manual must be made accessible so as to be easily available to anyone who may need to

read it in relation with the ATYS.

 The ATY



 



 Do not handle any control or power cables connected to the ATYS when voltage may be present

on the product directly through the mains or indirectly through external circuits.

 





DANGER WARNING CAUTION

RISK

Electric shock, burns, death



Possible personal injury



Equipment damage

 As a minimum the ATYS complies with the following international standards:



































2. INTRODUCTION

ATYS transfer switches are designed for use in total system optional standby power applications for the safe

transfer of a load supply between a normal and an alternate source. The changeover is done in open transition and



11 and other international TSE standards as listed.

The ATY



ATYS transfer switching equipment ensures:

 

 A complete product delivered as a fully assembled and tested solution.

 

 

 

 

 An inherent failsafe mechanical interlock.

 

 

 

 

(Manual operation is functional with and without the motorization in place).

 Straight forward installation with effective ergonomics.

 

 

 

 

 

 

 

 Genset Genset

ATyS



ATyS

Transfer Switch

UL 1008: Optional Standby Power

542 563 C - 12/14 - EN

QUICK START

100A, 200A, 260A, 400A

Printing informations: 1 color Black. White paper 90g/m

Printing size: 420x297. Final size 210x297. This page visible first.

Non contractual document.

Sub

ect to chan

e without notice.

www.socomec.com

To download, brochures, catalogues and technical manuals:

http://www.socomec.com/en/

atys-ul-1008

Preliminary operations

Check the following upon delivery and after removal of the

packaging:

■ Packaging and contents are in good condition.

■ The product reference corresponds to the order.

■ Contents should include:

Qty 1 x ATyS

Qty 1 x Emergency handle and fixing clip

Quick Start instruction sheet

Warning

Risk of electrocution, burns or injury to persons and /

or damage to equipment.

This Quick Start is intended for personnel trained in the

installation and commissioning of this product. For further

details refer to the product instruction manual available on

the SOCOMEC website.

■ This product must always be installed and commissioned

by qualified and approved personnel.

■ Maintenance and servicing operations should be

performed by trained and authorised personnel.

■ Do not handle any control or power cables connected to

the product when voltage may be, or may become present

on the product, directly through the mains or indirectly

through external circuits.

■ Always use an appropriate voltage detection device to

confirm the absence of voltage.

■ Ensure that no metal objects are allowed to fall in the

cabinet (risk of electrical arcing).

Failure to observe good enginering practises as well as to

follow these safety instructions may expose the user and

others to serious injury or death.

Risk of damaging the device

■ In case the product is dropped or damaged in any way it

is recommended to replace the complete product.

Accessories

■ Bridging bars and connection kits.

■ Terminal screens.

■ Auxiliary contacts (Additional).

■ Terminal lugs.

Spares

■ Motorisation module

For further details for spares and accessories, please refer

to the instruction manual in chapter -

"Spare parts and accessories"

STEP 1

Cabinet / Back Plate

Installation

STEP 3

COMMAND /

CONTROL terminal

connections

STEP 2

Connecting the

POWER section

STEP 4

Power SUPPLY

terminal connections

STEP 5

CHECK

Installation and Commissioning

Clip for

storage of

the

emergency

handle

STEP 3

STEP 6A

Control by an external

order (AUTO)

STEP 6C

Padlocking

STEP 6B

Emergency Manual

Operation

STEP 4

UL 1008

STEP 1A

Installation

Attention: Ensure that the product is installed on a flat rigid surface.

Recommended

orientation

0.29in

7,5mm

Ø 0.35in

Ø 9mm

Ø 0.27in

Ø 7mm

FRAME B4 FRAME B5

100 A 200 A 260 A 400 A

2P 3P 4P 2P 3P 4P 2P 3P 4P 2P 3P 4P

Ref ATyS UL 97232010 97233010 97234010 97232020 97233020 97234020 97232026 97233026 97234026 97232040 97233040 97234040

Dim. code

1 1 2 1 1 2 3 3 4 3 3 4

3. QUICK START

3.1. Quick Start ATY



STEP 2A

OFF

230 lb-in

26 Nm

BRIDGING

BAR KIT

USED FOR ATYS REF.

41592021 97232010 / 97232020

41593021 97233010 / 97233020

41594021 97234010 / 97234020

41592041 97232026 / 97232040

41593041 97233026 / 97233040

41594041 97234026 / 97234040

Bridging bars (optional accessory)

230 lb-in

26 Nm

Size 17mm

STEP 1B

Dimensions in/mm

Ref.

code

A B C D H H1 H2 J J1 K K1 L M N O T Y Y1

in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm

2/3P

12.91 328

6.30 160 9.60 244 0.41 10,5 5.08 129 6.8 173 4.21 107

6.30 160

1.37 35 7.67 195 3.84 97,5 1.18 30 0.53 13,3 0.98 25 0.43 11 2 50 1.51 38,5 5.21 132,5

14.88 378 8.26 210

2/3P

14.84 377

10.23 260 12.62 320,5 0.41 10,5 8 200 9.7 247 6.53 166

8.26 210

1.37 35 7.67 195 3.84 97,5 1.96 50 0.49 20 1.38 45 0.51 13 2.6 65 2.04 52 7.48 190

17.20 437 10.63 270

JJ1

max

< 79in



Door cut-out for front panel.

1.98in

50,5mm

0.78in

20mm

5.43in

138mm

3.97in

101mm

Dimensions in/mm

Ref.

code

A B C J J1 K K1 K2

in mm in mm in mm in mm in mm in mm in mm in mm

2/3P

24 610 24 610 12 305

6.30 160

1.37 35 5.31 135 2.67 68 12 305

4P 8.26 210

2/3P

32 813 32 813 16 406

8.26 210

1.37 35 7.67 195 3.84 97,5 15 381

4P 10.63 270

JJ1

0.83in

21mm





STEP 3A

(fast-on)

Pos II

Pos I

125 - 250 V a.c. 60 Hz

General Use 10A

1/2 HP

I min. 100 mA

41590021

125 V a.c. 60 Hz

General Use 1A

41590022

Pos I

Pos II

Pos I

Pos II

4.4 lb-in

0,5 Nm

Pozidriv n°1

Pos I

Mounting of additional auxiliary contacts (optional accessories)

STEP 2B

STEP 2C

Power Terminal Connections (optional accessories)

Mounting of terminal covers

(optional accessory)

FRAME B4 FRAME B5

100 A 200 A 260 A 400 A

2P 3P 4P 2P 3P 4P 2P 3P 4P 2P 3P 4P

Ref ATyS 97232010 97233010 97234010 97232020 97233020 97234020 97232026 97233026 97234026 97232040 97233040 97234040

Ref lugs 39542020 39543020 39544020 39542020 39543020 39544020 39542040 39543040 39544040 39542040 39543040 39544040

Qty per reference

234234 234234

Ref qty to order x3 x3 x3 x3 x3 x3 x3 x3 x3 x3 x3 x3

Désignation

CMC LA300-R CMC LA630-R

Size (AWG) min.

# 6

# 4 1/0

Size (AWG) max.

300 Kcmil

600 Kcmil - 250 Kcmil

Opening per lug

1 2

Size of screw

13 17

Torque lb.in / mm

160 / 18

310 / 35

To be connected using terminal lugs, rigid or flexable busbars.

When ordering ensure to order QTY 3 for each lug reference

(Quantity 2 for incoming power cables and quantity 1 for outgoing cables)

STEP 2C

Mounting of term

(op

tional access

covers

22 lb-in

2,5 Nm

Flat 5

13.3 lb-in

1,5 Nm

pozidriv n°1

Ref. TOP or BOTTOM

USED FOR

41583041

97232026 / 97232040

97233026 / 97233040

41584041 97234026 / 97234040

Ref.

USED FOR

41583021

97232010 / 97232020

97233010 / 97233020

41584021 97234010 / 97234020

3.1. Quick Start ATY



Whilst in manual mode, check the wiring

and if ok power up the product.

LED “Power” Green: ON



Available): ON

STEP 5

Check

Ensure that the emergency handle is

not inserted in the product and turn

the mode selector to the AUT position.

LED “Power” Green: ON

LED Manuel/Default: OFF

___________________________________________________________

Ensure that the emergen

STEP 6A

Motorised Operation

To enable control, close contact 312 with 317.

To force the product to 0 position/OFF bridge

the contact 313 with 317.

For contactor logic bridge contact 316 with 317.

To operate: close the contact corresponding to

the desired position.

 maintened

order I

position I

order 0

position 0

order II

position II

Contactor logicImpulse logic

STEP 6C

Padlocking Mode

(in position O)

Ø 4-8 mm

0.15-0.31 in

CONTROL / COMMAND Terminals - Ensure that the product is in Manual Mode.

STEP 3B

STEP 4

Power Supply Terminal - Remove the Top cover to access and connect the terminal - Replace the cover before putting in service.

Connect the product with a cable of section of 24 to 16 AWG.

Screw M3 - Tightening torque: min.: 5 lb-in - max. 7 lb-in.

301 3022

312 313 314 315 316 317 63A 64A 24 14 04 13

Class CC

4A fuse

Spares: Motorisation module

AUT

90°

III

STEP 6B

Emergency Manual Operation

AUT

Ref. Spare part motorisation

USED FOR ATyS REFERENCE

97095010 100A 2, 3, 4 P

97232010 / 97233010 / 97234010

97095020 200A 2, 3, 4 P 97232020 / 97233020 / 97234020

97095026 260A 2, 3, 4 P

97232026 / 97233026 / 97234026

97095040 400A 2, 3, 4 P 97232040 / 97233040 / 97234040

NOTE: Nominal Aux. Supply Voltage : 208 – 277Vac





GENERAL OVERVIEW

Product introduction



16 17

23  67





























(Position indication I-O-II and product availability outputs)



















7

23 



Electrical characteristics

Applicable standards and

Terminal incoming and outgoing wiring details.





4. ATYS product current rating and reference number label











Environmental

The ATYS product meets the following environmental requirements:



ø 1 mm

 Y

 

correctly installed incoming and outgoing terminal shields.

 

Operating Conditions

Temperature

 

Hygrometry

 

 

Altitude

 

Storage Conditions

Temperature

 

Storage duration period

 

 

Storage position





Volume and shipping weights by reference ATYS

Frame Size Rating

N° of



Reference

Number









Net Gross



100A



6.41  



 10.61 



  

200A



6.41  



 10.61 



  



260A



  



12.20  



14.44  

400A



  



12.20  



14.44  

UL marking

CE marking

The ATYS complies the with the European directive for:

 

 



 The ATY





INSTALLATION







JJ1



21mm



Rating Ref. code

ABCDHH1H2YY1

in mm in mm in mm in mm in mm in mm in mm in mm in mm

100 - 200A

97232010 / 97233010 / 97232020 / 97233020

2/3P

12.91 328

6.30 160 9.60 244 0.41 10,5 5.08 129 6.8 173 4.21 107 1.51 38,5 5.21 132,5

97234010 / 97234020

14.88 378

260 - 400A

97232026 / 97233026 / 97232040 / 97233040

2/3P

14.84 377

10.23 260 12.62 320,5 0.41 10,5 8 200 9.7 247 6.53 166 2.04 52 7.48 190

97234026 / 97234040

17.20 437

Rating Ref. code

J J1 K K1 L M N O T

in mm in mm in mm in mm in mm in mm in mm in mm in mm

100 - 200A

97232010 / 97233010 / 97232020 / 97233020

2/3P

6.30 160

1.37 35 7.67 195 3.84 97,5 1.18 30 0.53 13,3 0.98 25 0.43 11 2 50

97234010 / 97234020

8.26 210

260 - 400A

97232026 / 97233026 / 97232040 / 97233040

2/3P

8.26 210

1.37 35 7.67 195 3.84 97,5 1.96 50 0.49 20 1.38 45 0.51 13 2.6 65

97234026 / 97234040

10.63 270

JJ1



< 79in



K

Door cut-out for front panel.

1.98in

50,5mm

0.78in

20mm

5.43in

138mm

3.97in

101mm



Rating Ref. code

A B C J J1 K K1 K2

in mm in mm in mm in mm in mm in mm in mm in mm

100 - 200A

97232010 / 97233010 / 97232020 / 97233020

2/3P

24 610 24 610 12 305

6.30 160

1.37 35 5.31 135 2.67 68 12 305

97234010 / 97234020

4P 8.26 210

260 - 400A

97232026 / 97233026 / 97232040 / 97233040

2/3P

32 813 32 813 16 406

8.26 210

1.37 35 7.67 195 3.84 97,5 15 381

97234026 / 97234040

4P 10.63 270





Mounting orientation

   

CAUTION

Always install the product on a flat and rigid surface.

Product mounting lugs







Ø 9mm



Ø 7mm

Assembly of customer mounted accessories

DANGER

Never handle any customer mounted accessories while there may be the risk of

voltage being or becoming present.



OFF



26 Nm





USED FOR ATYS REF.

 

 

 

 

 

 



26 Nm

Size 17mm







13.3 lb-in

1,5 Nm

pozidriv n°1

Ref.

USED FOR







 

OFF



OFF

22 lb-in

2,5 Nm

Flat 5



USED FOR







 











(fast-on)

Pos II

Pos I













General Use 1A



Pos I

Pos II







Pos I









FRAME B4 FRAME B5

100 A 200 A 260 A 400 A

2P 3P 4P 2P 3P 4P 2P 3P 4P 2P 3P 4P

Ref ATYS 97232010 97233010 97234010 97232020 97233020 97234020 97232026 97233026 97234026 97232040 97233040 97234040

Ref lugs 39542020 39543020 39544020 39542020 39543020 39544020 39542040 39543040 39544040 39542040 39543040 39544040

Qty per reference

234234234234

Ref qty to order x3 x3 x3 x3 x3 x3 x3 x3 x3 x3 x3 x3

Désignation

CMC LA300-R CMC LA630-R

Size (AWG) min.

# 6

# 4 1/0

Size (AWG) max.

300 Kcmil

600 Kcmil - 250 Kcmil

Opening per lug

1 2

Size of screw

13 17

Torque lb.in / mm

160 / 18

310 / 35

To be connected using terminal lugs, rigid or flexable busbars.









Control circuits

CAUTION

Verify that the nominal auxiliary power supply feeding terminals 301 and 302 are

within the limits of 208VAC -> 277VAC

DANGER

Do not handle any control or power cables connected to the ATYS when voltage

may be present.

Typical ATY



Connect the product with a cable of section of 24 to 16 AWG.

Screw M3 - Tightening torque: min.: 5 lb-in - max. 7 lb-in.

301 3022

312 313 314 315 316 317 63A 64A 24 14 04 13

Class CC

4A fuse

277VAC







 ATS controller

Typical ATY



208VAC

Connect the product with a cable of section of 24 to 16 AWG.

Screw M3 - Tightening torque: min.: 5 lb-in - max. 7 lb-in.

301 3022

312 313 314 315 316 317 63A 64A 24 14 04 13

Class CC

4A fuse







 ATS controller



ATYS input and output contacts



 

 

 

 

 

 

 

 

 

 

 

 





Denomination Terminal Description Characteristics Recommended

Cable Section

Signalisation

Outputs

13 









04 

14 

24 

63A



the ATYS is in Auto mode and motorisation is operational.

(No Fault powered and ready to changeover)

64A

Power supply

Input

301











302

Control Inputs 312 

Attn:







100m





313 

input forcing the product to remote control mode



314 

 

316 

 YS



CAUTION

Do not connect terminals 312 to 317 to any power supply. These order inputs are

powered through terminal 317 and external dry contacts ONLY.





6. ATYS OPERATING MODES

The ATYS includes 3 safe and distinct operating modes through a selector switch located on the front of the product.

As standard the ATYS is delivered with a selector switch however a key lock type selector swith is available on option.



The modes of operation are as follows:

  

  

  





 Activates the remote control

inputs.

 

 

manual operation handle





when padlocked or when the

handle for manual operation is

inserted into the ATYS.



90°

III

AUT





 

 Allows to insert the handle

for manual operation.

 

(With the handle for

manual operation removed)

Turning the selector switch to

      

resets a fault state.



Ø 4-8 mm

0.15-0.31 in





e control inputs.

 

manual handle.

 



POS 0

WARNING





a normal operation.

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Socomec ATyS UL Operating instructions

Brand: Socomec

Model: ATyS UL

Category: Uninterruptible power supplies (UPSs)

Type: Operating instructions

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Socomec ATyS UL Operating instructions

Socomec ATyS UL Operating instructions

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