Trail Hiker
ASSEMBLY INSTRUCTIONS
For Installation assistance or missing parts, please call CORE Health & Fitness at 1(800) 503-1221Document # 620-8603 Rev. A
PAGE 1 OF 2
STEP 1:
Turn the wheel extension bolts clockwise until the wheels are fully
extended then hook the two transport handles onto the front of the machine
where indicated. With the help of another person, move the unit into place,
remove the transport handles, then turn the wheel extension bolts counter-
clockwise until the wheels are fully retracted.
B
A
A
B
STEP 5: Slide the user left side handrail grommet onto the user
left side lower handrail, then slide the two beauty rings onto the
user left side upper handrail, ensuring that the cutout for the
hardware is facing towards the hardware. Secure the user left side
upper handrail using two (2) pieces of the upper handrail clamp
and four (2) pieces of the 1/4”-28 x 3/4” 12-point flange head
screws. Repeat this step for the user right side upper handrail.
STEP 6: Secure the user left side arm to the left handrail using the arm pin
and one (1) piece of the M18 locknut then install the upper arm caps. Next,
secure the user left side arm to the treadle using one (1) piece each of the
M10 washer and M10 locknut then install the lower arm cap. Repeat this step
for the user right side arm.
STEP 8: Secure the step shroud to the unit using three (3) pieces of
the M5 x 30mm screws and two (2) pieces of the #10-24 x 1/2”
screws. Once the shroud is secure, tuck the edges of the handrail
grommets into the step shroud to ensure a tight seal. Finally, insert the
bolt cover/caps into the step shroud.
STEP 7: Secure the rear shroud to the unit using two (2) pieces of the
M5 x 16mm screws and three (3) pieces of the #10-24 x 1/2” screws.
Next, secure the user left side motor shroud using four (4) pieces of the #8
x 1 1/4” screws. Repeat this for the user right side motor shroud.
STEP 4: Secure the user left side lower handrail onto the frame
using four (4) pieces each of the 5/16”-18 x 1” screws, 5/16” lock
washers, and 5/16” flat washers. Repeat this step for the user right
side lower handrail.
STEP 2: Secure the console mast to the unit using four (4) pieces each of
the 5/16”-18 x 3/4” screws, 5/16” lock washers, and 5/16” flat washers then
slide the console mast beauty ring onto the mast. Next, secure the console
rail to the console mast using four (4) pieces each of the M8 x 16mm screws
and M8 flat washers.
STEP 3: Connect the lower console connections to their corresponding
connections in the electrical compartment in the front of the machine.
Trail Hiker
ASSEMBLY INSTRUCTIONS
For Installation assistance or missing parts, please call CORE Health & Fitness at 1(800) 503-1221Document # 620-8603 Rev. A
PAGE 2 OF 2
STEP 9:
Secure the front shroud to the unit using two (2) pieces of the #8 x
3/4” screws and two (2) pieces of the #8 x 1 1/4” screws. Once secure, tuck the
edges of the console mast grommet into the front shroud to ensure a tight seal.
STEP 11: Secure the back console shroud to the console rail using a
phillips screwdriver to install the ten (10) 8-18 x 3/4” screws.
STEP 10: With the help of another person, carefully tip the unit up on the
user right hand side and install the leveling feet and leveling feet lock nuts.
Before installing the console, ensure that the unit is level by adjusting the
leveling feet as needed.
WARNING: Be extremely careful during this step to ensure that machine
does not fall. Be sure to have another person assist with this step.
STEP 12: After securing the back of the console, see documenta-
tion (620-8387: LCD/10” Embedded or 620-8424: 15” Embedded)
provided with the console for information relating to console cable
connections.
620-8387
OR
620-8424
STEP 13: After the cables have been connected, use a phillips
screwdriver to secure the console to the console rail using ten (10)
8-18 x 3/4” screws.
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