Star Trac 4TR Assembly Manual

Brand: Star Trac

Model: 4TR

Type: Assembly Manual

ASSEMBLY

MANUAL

4-TR Treadmill

Core Health & Fitness

Page 1

9-3613 110V, 15AMP, UL/CSA

9-3614 220V UL/CSA/CE 4-TR Treadmill

Overall Weight Width Length Height Belt Width Max User Weight

409 lbs (180.5 kg) 32 in (81 cm) 82 in (208 cm) 60.5 in (154 cm) 21.5 in (55 cm) 0-450 lbs (0-204 kg)

All products may be covered by US and Foreign Patents and Patents Pending.

PRODUCT SPOTLIGHT

Page 2

SKU Description

110-4076

SCREW, M8x1.25, 20mm, HHW, HE, AS, FL, NKL,

Gr-10.9

110-4075

SCREW, M8x1.25, 70mm, HHW, HE, AS, FL, NKL,

Gr-10.9

740-9452-XX ASSY, HANDRAIL, UPRIGHT, 4-TR, LEFT

740-9453-XX ASSY, HANDRAIL, UPRIGHT, 4-TR, RIGHT

020-7911-XX BEAUTY RING, HANDRAILS, 150X50

740-9458-XX ASSY, WELDMENT W/ PLASTICS, 4-TR

740-8168 SCREW, M8 X 1.25, 12mm, BHC, HK, SS

020-7924 WELDMENT, DISPLAY, 4-TR

110-4076

SCREW, M8x1.25, 20mm, HHW, HE, AS, FL, NKL,

Gr-10.9

110-4077 SCREW, M5x0.8, 20MM, PHM, PH, ZPB

740-9405-XX NOSE, CORNER, 4-TR, LEFT

740-9406-XX NOSE, CORNER, 4-TR, RIGHT

740-9404-XX COVER, MOTOR SHROUD, 4-TR

740-9451-XX CAP, SIDEBED BRIDGE, 4-TR

220-0276 OR 220-0279

220-0276: LINE CORD, 220V, CEE 7/7 PLUG

220-0279: LINE CORD, 110V, NEMA 5-15 RA

020-7927-XX PLASTIC, DISPLAY, REAR PANEL, 4-TR

731-0584 SCREW,#8-18,3/8”,PHT,PH

701-0326-XX KIT, DISPLAY, REAR, PLASTIC & DECAL, 4-TR

110-3402 SCREW, #8-18, 0.75”, HI-LOW, PHT, PH, CS, BO

701-0325-XX PLASTIC, DISPLAY, 10in EMBED, W/ INSERTS, 4-TR

Required Tools:

• 13mm Socket

• Torque Wrench

• 5mm Allen Key

• #2 Phillips Screwdriver

• 3/4” Open-ended Wrench

• 9/16” Open-ended Wrench

IF INSTALLING PVS - PLEASE REFER TO PVS INSTALL INSTRUCTIONS FOR ROUTING THE COAX

CABLE BEFORE CONTINUING WITH UNIT BASE ASSEMBLY.

Page 3

1. Unpack all parts and inspect for damage.

2. Install left upright handrail (740-9452-XX) onto

frame using a 13mm socket to secure two pieces

each of the M8 x 70mm (110-4075) and M8 x

20mm (110-4076) hex head screws. DO NOT

FULLY TIGHTEN

3. Route the wires up through the right-side upright

handrail (740-9453-XX) using chaser wire.

4. Install right upright handrail onto frame using a

13mm socket to secure two pieces each of the

M8 x 70mm (110-4075) and M8 x 20mm (110-

4076) hex head screws. DO NOT FULLY TIGHTEN

5. Route the data and coax cable bundle through

the right-side beauty ring (020-7911-XX ) (BE

CAREFUL OF RING ORIENTATION), up into the

right-side and through the handrail weldment

(740-9458-XX), and  nally out of the weldment

neck.

NOTE: The handrail may need to be lifted to have

enough slack to pull the wire bundle out of the neck

of the weldment.

Page 4

6. Place the left-side beauty ring onto the left

upright handrail (BE CAREFUL OF RING ORIEN-

TATION), set the right-side beauty ring in place

on the right-side upright handrail, then put the

handrail weldment onto the top of the upright

handrails (BE CAREFUL NOT TO PINCH WIRE

BUNDLE).

7. Secure the handrail weldment to the upright

handrails using a 5mm allen key and eight (8) of

the M8 x 12mm screws (740-8168) - TORQUE TO

12-15 lb-ft /16-20 Nm

8. Full tighten all screws securing upright handrails

to frame - TORQUE TO 15-20 lb-ft /20-27 Nm

TORQUE TO

15-20 lb-ft /20-27 Nm

9. Using a 13mm socket, secure the console mount

(020-7924) to the handrail weldment using four

(4) pieces of the M8 x 20mm hex head screws

(110-4076) - TORQUE TO 15-20 lb-ft /20-27 Nm.

Page 5

10. Use a #2 phillips screwdriver to loosen the left-

side screw on the front shroud cover then secure

the left-side corner shroud (740-9405-XX) to the

frame using one (1) piece of the M5 x 18mm

screw (110-4077). Once the shroud is secure,

re-tighten the front shroud screw. Repeat this

step for the right-side corner shroud (740-9406-

XX).

Loosen

11. Use a #2 phillips screwdriver to secure the motor

shroud (740-9404-XX) to the frame using four (4)

pieces of the M5 x 18mm screws.

12. Secure the side bed shroud to the frame using

one (1) piece of the M5 x 18mm screw then slide

the left side bed bridge cap (740-9451-XX) into

the gap between the left side bed cover and top

shroud.

13. Use a #2 phillips screwdriver to secure the cap to

the frame using one (1) piece of the M5 x 18MM

screw. Repeat Steps 11+12 for the right side bed

cover and bridge cap.

14. Check to ensure that both left and right rear feet

are attached to the unit. If a foot is missing, be

sure to check the packaging.

CAUTION: Two persons may be needed to perform

this step safely.

Page 6

15. Use a 9/16” open-ended wrench to adjust both

leveling feet until the treadmill is stable and level.

Then use a 3/4” open ended wrench to tighten

the lock nuts to secure the feet.

16. Use a #2 phillips screwdriver to remove the small

back panel (020-7927-XX) from the back console

shroud (701-0326-XX)

17. Set the back console shroud into position on

the console mount then reattach the back panel

removed in Step 16.

18. Use a #2 phillips screwdriver and attach the back

shroud of the console to the console mount

using eight (8) of the #8-18 x 3/4” screws (110-

3402).

Page 7

19. See doc 620-8665 contained inside the console

box for instructions installing the console.

620-8665

20. Use a #2 phillips screwdriver to attach the con-

sole front to the back shroud (701-0325-XX).

21. Plug the power cord (220-0276 OR 220-0279 )

into the power inlet.

22. Ensure no one is standing on the treadmill, then

press 0+2+OK at the same time to access the

service menu.

Page 8

23. Use the arrow keys to select “Calibration and

Setup” on the main service menu, then press

(enter).

24. Use the arrow keys to select “Calibration”, then

press enter.

25. Press enter again and the treadmill will run both

the elevation and speed calibrations.

Page 9

The Support website provides a wealth of resources to help you get the best experience from your

unit. It is important to check the website periodically for Owner’s Manual and Installation Instruc-

tions, Service Bulletins, and other information. The resources include:

• Contact number and email for Technical Support

Go to https://support.corehandf.com/ for support information and information on all

Startrac products.

• Warranty information is available at: https://corehandf.com/warranty

•

Updated Owner’s Manual, Assembly Manual, Service Manual, Service Bulletins,

Instructional Videos, and other information are at: https://support.corehandf.com/4TR

Contact Information

CORE HEALTH & FITNESS

4400 NE 77th Avenue, Suite 300

Vancouver, WA 98662

Telephone: (888) 678-2476

http://www.corehandf.com

Customer Support

Contact your local distributor, or Core Health &

Fitness directly at: 1-800-503-1221

support@corehandf.com

Please supply the serial number of your unit and the date of purchase when you call. Use the space

in the boxes below to write down this information.

Serial Number

Date of Purchase

You may download the latest version of the Installation Guide, as well as view instructional videos,

by visiting the support website at:

https://support.corehandf.com/4TR

SUPPORT AND SERVICE

Star Trac 4TR Assembly Manual

Star Trac 4TR Assembly Manual

Star Trac 4TR Assembly Manual

Related papers

Other documents