ABB PML630 1.2.1, Load shedding controller Operating instructions

Type
Operating instructions

This manual is also suitable for

—
RELION® 630 SERIES
Power Management
PML630/Compact Load-Shedding
Solution
Operation Manual
Document ID: 1MRS757183
Issued: 2019-08-12
Revision: F
Product version: 1.2.1
© Copyright 2019 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
www.abb.com/relion
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties.
All persons responsible for applying the equipment addressed in this manual must
satisfy themselves that each intended application is suitable and acceptable, including
that any applicable safety or other operational requirements are complied with. In
particular, any risks in applications where a system failure and/or product failure
would create a risk for harm to property or persons (including but not limited to
personal injuries or death) shall be the sole responsibility of the person or entity
applying the equipment, and those so responsible are hereby requested to ensure that
all measures are taken to exclude or mitigate such risks.
This product has been designed to be connected and communicate data and
information via a network interface which should be connected to a secure network.
It is the sole responsibility of the person or entity responsible for network
administration to ensure a secure connection to the network and to take the necessary
measures (such as, but not limited to, installation of firewalls, application of
authentication measures, encryption of data, installation of anti virus programs, etc.)
to protect the product and the network, its system and interface included, against any
kind of security breaches, unauthorized access, interference, intrusion, leakage and/or
theft of data or information. ABB is not liable for any such damages and/or losses.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2014/30/EU) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2014/35/EU). This
conformity is the result of tests conducted by ABB in accordance with the product
standard EN 60255-26 for the EMC directive, and with the product standards EN
60255-1 and EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series.
Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantial
property damage.
Only a competent electrician is allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be
followed.
The frame of the device has to be carefully earthed.
The device contains components which are sensitive to electrostatic
discharge. Unnecessary touching of electronic components must
therefore be avoided.
Whenever changes are made in the device, measures should be taken
to avoid inadvertent tripping.
Table of contents
Section 1 Introduction.......................................................................5
This manual........................................................................................ 5
Intended audience.............................................................................. 5
Product documentation.......................................................................6
Product documentation set............................................................6
Document revision history............................................................. 6
Related documentation..................................................................7
Symbols and conventions...................................................................7
Symbols.........................................................................................7
Document conventions.................................................................. 8
Functions, codes and symbols...................................................... 8
Section 2 Environmental aspects...................................................11
Sustainable development................................................................. 11
Disposal of a device......................................................................... 11
Section 3 IED Overview................................................................. 13
Overview...........................................................................................13
Local HMI......................................................................................... 14
Display.........................................................................................15
LEDs............................................................................................18
Keypad........................................................................................ 18
Local HMI functionality................................................................ 21
Protection and alarm indication.............................................. 21
Parameter management ........................................................23
IED modes..............................................................................23
Load-shedding application modes..........................................24
Front communication..............................................................25
Single-line diagram.................................................................26
Web HMI...........................................................................................27
Command buttons....................................................................... 28
Authorization.....................................................................................29
Communication.................................................................................29
PCM600 tool.....................................................................................30
Connectivity packages.................................................................31
PCM600 and IED connectivity package version..........................31
Section 4 Using the HMI.................................................................33
Using the local HMI.......................................................................... 33
Logging on...................................................................................33
Table of contents
PML630/Compact Load-Shedding Solution 1
Operation Manual
Logging off...................................................................................35
Turning the display backlight on.................................................. 35
Identifying the device...................................................................35
Adjusting the display contrast......................................................37
Changing the local HMI language............................................... 37
Navigating in the menu................................................................38
Menu structure....................................................................... 38
Scrolling the display............................................................... 38
Changing the default view...................................................... 39
Using function buttons................................................................. 39
Using the single-line diagram...................................................... 40
Browsing setting values...............................................................41
Editing values.............................................................................. 42
Editing numerical values........................................................ 43
Editing enumerated values.....................................................45
Saving settings............................................................................ 46
Clearing and acknowledging....................................................... 47
Using the local HMI help..............................................................48
Accessing IED settings using the local HMI................................ 48
Using the Clear menu..................................................................55
Executing the manual load shed command from the LHMI.........59
Using the Web HMI.......................................................................... 61
Logging in....................................................................................62
Logging out..................................................................................62
Identifying the device...................................................................63
Navigating in the menu................................................................64
Menu structure....................................................................... 65
Setting parameters in Web HMI.................................................. 65
Editing values.............................................................................. 70
Committing values....................................................................... 72
Accessing IED settings using Web HMI...................................... 74
Monitoring the device status on IED.......................................76
Clear menu.............................................................................76
Executing manual load-shedding commands.........................77
Selecting the event view..............................................................78
COM600 operational aspects for load-shedding.............................. 79
Section 5 IED operation................................................................. 89
Normal operation.............................................................................. 89
IED parametrization..........................................................................89
Settings for device functionality................................................... 90
Settings for different operating conditions................................... 90
Section 6 Operating procedures.....................................................91
Table of contents
2 PML630/Compact Load-Shedding Solution
Operation Manual
Monitoring.........................................................................................91
Indications................................................................................... 91
Using auto-indication messages............................................ 91
Monitoring alarm data.............................................................91
Monitoring an internal IED fault ............................................. 92
Monitoring condition monitoring data..................................... 93
Monitoring the IED using the local HMI.................................. 93
Controlling........................................................................................ 96
Resetting the IED............................................................................. 96
Clearing and acknowledging via the local HMI............................96
Changing the IED functionality or behaviour.................................... 97
Setting the IED into test mode.....................................................97
Browsing and editing setting group values................................ 101
Activating LEDs......................................................................... 105
Section 7 Troubleshooting ...........................................................107
Fault tracing....................................................................................107
Identifying hardware errors........................................................107
Identifying runtime errors...........................................................107
Identifying communication errors...............................................107
Checking the communication link operation.........................108
Checking the time synchronization.......................................108
Running the display test............................................................ 108
Indication messages.......................................................................109
Internal faults............................................................................. 109
Warnings................................................................................... 110
Additional indications.................................................................110
Correction procedures.................................................................... 110
Factory settings restoration....................................................... 110
Changing and setting the password.......................................... 110
Identifying IED application problems......................................... 111
Section 8 Glossary....................................................................... 113
Table of contents
PML630/Compact Load-Shedding Solution 3
Operation Manual
4
Section 1 Introduction
1.1 This manual
The operation manual contains instructions on how to operate the device once it has
been commissioned. The manual provides instructions for monitoring, controlling
and setting the device.
1.2 Intended audience
This manual addresses the operator, who operates the device on a need basis.
The operator must be trained in and have a basic knowledge of handling the load-
shedding functionality. The manual contains terms and expressions commonly used
to describe this functionality.
1MRS757183 F Section 1
Introduction
PML630/Compact Load-Shedding Solution 5
Operation Manual
1.3 Product documentation
1.3.1 Product documentation set
Planning &
purchase
Engineering
Installation
Commissioning
Operation
Maintenance
Decommissioning,
deinstallation & disposal
Quick start guide
Quick installation guide
Brochure
Product guide
Operation manual
Installation manual
Engineering manual
Technical manual
Application Engineering guide
Communication protocol manual
Point list manual
Commissioning manual
GUID-6347995B-5555-49B2-BE69-ACF6EBA213DA V1 EN
Figure 1: The intended use of documents during the product life cycle
See the 630 series documentation for installation and commissioning
manuals. The PML630 documentation set includes only application
engineering guide, engineering manual, IEC 61850 communication
protocol manual, IEC 61850 point list manual, operation manual and
technical manual.
1.3.2 Document revision history
Document revision/date
Product version History
A/2011-05-04 1.1 First release
B/2011-11-03 1.1.1 Content updated to correspond to the
product series version
C/22012-03-29 1.1.2 Content updated to correspond to the
product series version
D/2013-10-14 1.2 Content updated to correspond to the
product series version
E/2016-08-29 1.2.1 Content updated to correspond to the
product series version
F/2019-08-12 1.2.1 Content updated
Section 1 1MRS757183 F
Introduction
6 PML630/Compact Load-Shedding Solution
Operation Manual
1.3.3 Related documentation
Name of the document Document ID
Application Engineering Guide 1MRS757394
Engineering Manual 1MRS757184
IEC 61850 Communication Protocol Manual 1MRS757260
IEC 61850 Point List Manual 1MRS757261
Technical Manual 1MRS757256
Download the latest documents from the ABB Web site
http://www.abb.com/relion.
1.4 Symbols and conventions
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard which
could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence of
a hazard which could result in corruption of software or damage to
equipment or property.
The information icon alerts the reader of important facts and
conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand
that under certain operational conditions, operation of damaged equipment may result
1MRS757183 F Section 1
Introduction
PML630/Compact Load-Shedding Solution 7
Operation Manual
in degraded process performance leading to personal injury or death. Therefore,
comply fully with all warning and caution notices.
1.4.2 Document conventions
A particular convention may not be used in this manual.
• Abbreviations and acronyms are spelled out in the glossary. The glossary also
contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons.
To navigate between the options, use and .
• Menu paths are presented in bold.
Select Main menu/Settings.
• WHMI menu names are presented in bold.
Click Information in the WHMI menu structure.
• LHMI messages are shown in Courier font.
To save the changes in nonvolatile memory, select Yes and press .
• Parameter names are shown in italics.
The function can be enabled and disabled with the Operation setting.
• The ^ character in front of an input or output signal name in the function block
symbol given for a function, indicates that the user can set an own signal name in
PCM600.
• The * character after an input or output signal name in the function block symbol
given for a function, indicates that the signal must be connected to another
function block in the application configuration to achieve a valid application
configuration.
1.4.3 Functions, codes and symbols
Table 1: Functions included in the device
Functionality
IEC 61850
Generic process I/O
Single point control (8 signals) SPC8GGIO
1)
Double point indication DPGGIO
1)
Single point indication SPGGIO
1)
Generic measured value MVGGIO
1)
Event counter CNTGGIO
1)
Monitoring
Measured value limit supervision MVEXP
1)
Station battery supervision SPVNZBAT
1)
Power management (load-shedding)
Critical circuit breaker NCBDCSWI
Table continues on next page
Section 1 1MRS757183 F
Introduction
8 PML630/Compact Load-Shedding Solution
Operation Manual
Functionality IEC 61850
Contingency based load-shedding core function LSCACLS
Busbar-wise sheddable loads data LDMMXU
Busbar-wise load feeders load-shedding command LSPTRC
Power source PSCSWI
Subnetwork supervision SNWRCLS
Network power source NPMMXU
Information exchange between peer PML630s PPLSGGIO
2)
Disturbance recorder functions
Analog channels 1-10 (samples) A1RADR
Analog channel 11-20 (samples) A2RADR
Analog channel 21-30 (samples) A3RADR
1)
Analog channel 31-40 (calc. val.) A4RADR
1)
Binary channel 1-16 B1RBDR
Binary channel 17-32 B2RBDR
Binary channel 33-48 B3RBDR
Binary channel 49-64 B4RBDR
1)
Disturbance recorder DRRDRE
Multipurpose functions
Position evaluate POS_EVAL
1)
Double point indication DPGGIO
1)
Multipurpose analog protection MAPGAPC
1)
Station communication (GOOSE)
Binary receive GOOSEBINRCV
Double point receive GOOSEDPRCV
Integer receive GOOSEINTRCV
Measured value receive GOOSEMVRCV
Single point receive GOOSESPRCV
1) The function is not used by default. However, it is kept enabled in the Application Configuration tool for
instantiation in any additional logic other than features offered by the PML630 connectivity package.
2) The PPLSGGIO function block is instantiated only when the cPMS - LS Configuration B is selected in
the configuration wizard of PML630.
1MRS757183 F Section 1
Introduction
PML630/Compact Load-Shedding Solution 9
Operation Manual
10
Section 2 Environmental aspects
2.1 Sustainable development
Sustainability has been taken into account from the beginning of the product design
including the pro-environmental manufacturing process, long life time, operation
reliability and disposing of the device.
The choice of materials and the suppliers have been made according to the EU RoHS
directive (2002/95/EC). This directive limits the use of hazardous substances which
are the following:
Table 2: Maximum concentration values by weight per homogeneous material
Substance Proposed maximum concentration
Lead - Pb 0.1%
Mercury - Hg 0.1%
Cadmium - Cd 0.01%
Hexavalent Chromium Cr (VI) 0.1%
Polybrominated biphenyls - PBB 0.1%
Polybrominated diphenyl ethers - PBDE 0.1%
Operational reliability and long life time have been assured with extensive testing
during the design and manufacturing processes. Moreover, long life time is supported
by maintenance and repair services as well as by the availability of spare parts.
Design and manufacturing have been done under a certified environmental system.
The effectiveness of the environmental system is constantly evaluated by an external
auditing body. We follow environmental rules and regulations systematically to
evaluate their effect on our products and processes.
2.2 Disposal of a device
Definitions and regulations of hazardous materials are country-specific and change
when the knowledge of materials increases. The materials used in this product are
typical for electric and electronic devices.
All parts used in this product are recyclable. When disposing of a device or its parts
contact a local waste handler who is authorized and specialized in disposing of
electronic waste. These handlers can sort the material by using dedicated sorting
processes and dispose of the product according to the local requirements.
1MRS757183 F Section 2
Environmental aspects
PML630/Compact Load-Shedding Solution 11
Operation Manual
Table 3: Materials of the device parts
Device Parts Material
Unit Metallic plates, parts and screws Steel
Plastic parts
PC
1)
, LCP
2)
LHMI display module Various
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate
2) Liquid crystal polymer
Section 2 1MRS757183 F
Environmental aspects
12 PML630/Compact Load-Shedding Solution
Operation Manual
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ABB PML630 1.2.1, Load shedding controller Operating instructions

Type
Operating instructions
This manual is also suitable for

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