Pottinger TERRASEM R4 FERTILIZER Operating instructions

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Operating instructions

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8515.en80.V.2
Original Operating Instructions
Mulch seeder
TERRASEM C4/R4 /CLASSIC FERTILIZER
8515 : +. . 00062
PÖTTINGER - Trust creates Affinity since 1871
"Quality pays for itself." We therefore apply the highest quality standards to our products,
which are permanently monitored by our in-house quality management team and our man-
agement board Because the safety, perfect function, highest quality and absolute reliability of
our machines in operation are the core competencies for which we stand.
Technical alterations
There may be deviations between these document and the product as we are constantly de-
veloping our products. Therefore no claims may be derived from the data, illustrations and
descriptions. Please contact your Specialist Service Centre for any binding information about
specific features of your machine.
Legal notes
Please note that only the German operating manual constitutes the original operating manual
in regards to the guidelines 2006/42/EC. Operating manuals on languages different than
German, are translations of the German original manual of operation.
We would ask you to please understand that changes to the scope of supply with regard to
form, equipment and technical specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written appro-
val of PÖTTINGER Landtechnik GmbH.
All rights according to copyright law are expressly reserved by PÖTTINGER Landtechnik
GmbH.
© PÖTTINGER Landtechnik GmbH
Guarantee and warranty
Please note that the statutory guarantees and warranties granted voluntarily by PÖTTINGER
Landtechnik GmbH can only be invoked for damage stemming from construction, production
or material faults.
PÖTTINGER Landtechnik GmbH cannot be held liable for damage stemming from the use of
consumables such as belts, chains, shafts, gears, tyres, knives teeth or tarpaulins or covers
made from fabric materials or for damage stemming directly or indirectly from contact with
foreign bodies (stones, metal fragments, etc.).
You can find additional information about your machine in MyPöttinger.
Are you looking for suitable accessories for your machine? No problem! All the information
you require is here at your disposal. And if we don't have what you're looking for, then your
Specialist Service Centre is there for you with help and advice.
Scan the QR code on the type plate of the machine or visit http://www.mypoettinger.com
2 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
Dear Customer
The Operating instructions will allow you to become acquainted with your machine and pro-
vide clear information about safe and correct handling, maintenance and care. Take the time
to read the instructions all the way through.
The operating instructions and the supplement to the operating instructions for USA / CANA-
DA are an integral part of the machine. They must be stored in an accessible location at the
workplace for the entire service life of the machine. The user must independently supplement
the instructions regarding national regulations on accident prevention, traffic safety and envi-
ronment protection.
All persons that are entrusted with the operation, maintenance or transport of the machine
must read and understand these instructions, in particular the safety instructions, before be-
ginning work. Any warranty claims lapse on non-observance of these Instructions.
If you have any questions regarding the contents of these Operating instructions or further
questions regarding the machine, please contact your PÖTTINGER service partner.
Correct maintenance and care according to the defined maintenance intervals will ensure the
operational and traffic safety, as well as the reliability of your machine.
Use only original spare parts or spare parts and accessories that are approved by PÖTTING-
ER Landtechnik GmbH. Only original spare parts that are approved by us have been tested
and accordingly are appropriate for use in your machine. The use of any unapproved parts
forfeits any guarantee or guarantee claim. Even after the end of the warranty period we rec-
ommend using original spare parts to ensure the performance of your machine.
The Product Liability Law obligates manufacturers/dealers to transfer operating instructions
when selling machines, as well as to instruct clients regarding the safety, operation and
maintenance regulations concerning the machine. Confirmation in the form of a declaration
of transfer is required to verify that the implement and Instructions have been transferred cor-
rectly. The declaration of transfer is delivered together with the machine.
Every self-employed person and farmer is an entrepreneur within the meaning of the product
liability legislation. Therefore corporate property damage according to the Product Liability
Law is excluded from the liability of PÖTTINGER. Corporate property damage according to
the Product Liability Law refers to damage caused by the machine. Damage to the machine
is not property damage according to the Product Liability Law.
The operating instructions are a part of the machine, therefore you must transfer them when
selling/transferring the machine to a new user. Train and instruct the new owner in the regu-
lations stated.
The PÖTTINGER service team wishes you the best of luck.
8515.en80.V.2 Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER | 3
You will find the following representations in this operating manual
DANGER
If you do not follow the instructions in a text section with this marking, there is a risk
of fatal or life-threatening injury.
All instructions in such text sections must be followed!
WARNING
If you do not follow the instructions in a text section with this marking, there is a risk
of severe injury.
All instructions in such text sections must be followed!
CAUTION
If you do not follow the instructions in a text section with this marking, there is a risk
of injury.
All instructions in such text sections must be followed!
NOTICE
If you do not follow the instructions in a text section with this marking, there is a risk
of damage to property.
All instructions in such text sections must be followed!
TIP
Marked text sections contain recommendations and advice on handling the machine.
ENVIRONMENT
Marked text sections contain advice on the subject of environmental protection.
Equipment marked as optional is available only for certain machine models or in certain
countries.
Images may differ in detail to your machine and should only be considered as indicative.
4 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
Instructions for product handover
Please verify the listed items in accordance with the product liability obligation
Please, tick off where appropriate.
Machine checked according to delivery note. All packing materials removed, all
safety devices, cardan shafts and control elements present.
Machine operation, commissioning and maintenance discussed with and explained
to the clients using the operational instructions.
Tyre air pressure verified.
Tightness of wheel nuts verified.
Reference to correct p.t.o. speed and direction of rotation.
Adaptation to tractor complete; three point adjustment, drawbar height, attachment
of handbrake lever in tractor cab, forced steering set, compatibility of all necessary
electrical, hydraulic and pneumatic connectors to tractor checked and established.
Cardan shaft correctly cut to length.
Test run of all machine functions in addition to parking brake and operating brake
completed and no defects noted.
Function explanation during test run.
Tilting to transport and working position explained.
Information regarding optional equipment provided.
References made to compulsory reading of the operational instructions.
Confirmation is required as evidence that the machine and the operating instructions (with a
supplement to the operating instructions for North America depending on the country of des-
tination) have been delivered properly. For this purpose you have received a confirmation e-
mail from PÖTTINGER. If you have not received this mail, please contact your local dealer.
Your dealer can fill in the handover declaration online.
Austria
PÖTTINGER Landtechnik GmbH
Industriegelände 1
4710 Grieskirchen
Phone+43 7248 600-0
Fax+43 7248 600-2513
8515.en80.V.2 Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER | 5
Amendment index
Date Index Amendment reason Amended chapter
20.07.2020 8515.en.80U.0 Amendment notice 8504/1197 Maintenance353
Operation263
6 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
Factory standard tightening torques
Tightening torque.............................................................................................................. 17
Layout and function
Function elements............................................................................................................. 18
Tegosem function elements.............................................................................................. 23
Electrical controls.............................................................................................................. 24
Hydraulic controls.............................................................................................................. 25
Sensors and fitting position............................................................................................... 25
Accessories included in the scope of delivery................................................................... 26
Upgrade program.............................................................................................................. 26
At a glance
Identification...................................................................................................................... 27
Type plate with CE marking......................................................................................... 27
Description
EU - declaration of conformity........................................................................................... 29
Intended use..................................................................................................................... 31
Non-approved useage....................................................................................................... 31
Technical data
Dimensions....................................................................................................................... 32
Coupling / lower link.......................................................................................................... 32
Tyres................................................................................................................................. 32
Weights............................................................................................................................. 32
Power requirements.......................................................................................................... 33
Machine operation limits................................................................................................... 33
Load limits......................................................................................................................... 33
Seed placement................................................................................................................ 33
Hydraulics ........................................................................................................................ 34
Brake system.................................................................................................................... 34
Setting the brakes........................................................................................................ 35
Electrics............................................................................................................................. 35
POWER CONTROL Terminal........................................................................................... 36
EXPERT 75 Terminal (Option).......................................................................................... 37
Contents
8515.en80.V.2 Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER | 7
EXPERT 100 CCI Terminal (Option)................................................................................. 37
Noise emission.................................................................................................................. 38
Safety and the environment
Safety advice..................................................................................................................... 39
Qualification of personnel............................................................................................ 39
Performing maintenance work..................................................................................... 39
Organisational measures............................................................................................. 39
Maintaining operational safety..................................................................................... 39
Special hazards........................................................................................................... 40
Safety devices................................................................................................................... 41
Safety devices............................................................................................................. 41
Warning signs.............................................................................................................. 42
Traffic safety equipment.............................................................................................. 46
Environmental protection.................................................................................................. 50
Handling hazardous substances................................................................................. 50
Fuel efficiency and soil protection............................................................................... 50
Disposal of the machine.............................................................................................. 50
Power-Control Terminal operation
Overview of the POWER CONTROL terminal.................................................................. 52
Input - Keypad............................................................................................................. 52
Basic functions.................................................................................................................. 54
Control variants........................................................................................................... 54
Turning terminal on/off and “START” menu................................................................ 54
System Menu............................................................................................................... 57
“WORK” menu (operating mode)...................................................................................... 58
Turning the damp drill operation on and off................................................................. 60
Start and stop sowing operation.................................................................................. 61
Adjusting sowing rate.................................................................................................. 62
Track marker configuration.......................................................................................... 62
Adjusting the tramline counter..................................................................................... 63
Turning lighting on and off........................................................................................... 63
Emergency shutdown.................................................................................................. 64
“DATA” menu (Operating data)......................................................................................... 64
Menu: "DATA - Day counter" (display and reset)........................................................ 64
Menu: "DATA - Year counter (display and reset)........................................................ 66
Contents
8 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
“SET” menu (basic settings).............................................................................................. 68
100-meter calibration................................................................................................... 69
Seed Library settings................................................................................................... 71
Dosing wheel calibration.............................................................................................. 75
Tramline rhythm settings............................................................................................. 82
Adjusting the tramline rhythm............................................................................................ 85
Adjust seed predosing (seed drilling).......................................................................... 88
Adjusting the waiting time for seed................................................................................... 90
Adjust machine functions monitoring........................................................................... 91
Menu "Manual operation" / "Damp drilling".................................................................. 92
“Seed Flow Monitoring” menu..................................................................................... 94
Allocation of seed flow monitoring sensors to tramline..................................................... 98
“CONFIG” menu (machine configuration)......................................................................... 100
Open the “Machine data" menu................................................................................... 100
“Compatibility” menu.................................................................................................... 101
"TEST" menu.................................................................................................................... 103
Open the “Dosing Wheel Calibration Area Trial” menu............................................... 103
“Motor test" menu........................................................................................................ 105
“Fill Level and Speed Signal" menu............................................................................. 106
“Error list” menu........................................................................................................... 107
EXPERT 75 ISOBUS-Terminal
EXPERT 75 Terminal overview......................................................................................... 109
Input keypad................................................................................................................ 109
CCI ISOBUS-Terminal
CCI 100 Terminal overview............................................................................................... 111
Input keypad................................................................................................................ 111
CCI 1200 Terminal overview....................................................................................... 113
ISOBUS operation
Input masks....................................................................................................................... 114
Selection masks................................................................................................................ 115
Terminal on /off - "START" menu...................................................................................... 116
Radar sensor (Optional).................................................................................................... 118
Open “WORK” menu (operating mode)............................................................................ 118
Damp drill operation settings....................................................................................... 121
Contents
8515.en80.V.2 Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER | 9
Turning manual operation on and off........................................................................... 121
Start and stop sowing operation.................................................................................. 121
Adjusting sowing amount............................................................................................. 122
Operating the tram line counter................................................................................... 122
Turning lighting on and off........................................................................................... 123
Emergency shutdown.................................................................................................. 123
"DATA" menu.................................................................................................................... 123
"DATA" Daily Part-counter menu................................................................................. 123
"DATA" Year Counter menu........................................................................................ 124
“SET” menu (basic settings).............................................................................................. 125
"Manual operation" / "Damp drilling" menu.................................................................. 126
"100-metre calibration" menu...................................................................................... 127
Seed Library setting..................................................................................................... 128
“Seed File” Menu............................................................................................................... 130
"Seed file" menu settings.................................................................................................. 131
“Dosing Wheel Suggestion” menu.................................................................................... 132
Dosing wheel calibration................................................................................................... 133
Tramline rhythm settings................................................................................................... 140
Key prioritization................................................................................................................ 144
“Seed flow monitoring” menu....................................................................................... 145
Allocation of seed flow monitoring sensors to tramline..................................................... 148
"CONFIG" menu (machine configuration)......................................................................... 149
“CONFIG” 1 menu....................................................................................................... 150
"Module Information" menu......................................................................................... 151
"Serial Number" menu................................................................................................. 152
Menu: "Butterfly valve assignment"............................................................................. 153
Compatibility Mode menu............................................................................................ 154
“TEST” Menu (Sensor Test).............................................................................................. 155
"Seed flow monitoring indicator" menu........................................................................ 159
"IDS Sensor Test" menu.............................................................................................. 160
Seed Complete (Option)
Seed Complete................................................................................................................. 162
Attaching to tractor............................................................................................................ 163
Seed drill control system................................................................................................... 164
Seed drill general control system................................................................................ 164
Seed drill control: variable sowing rate............................................................................. 165
Contents
10 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
Manually changing the distribution amount dosing 1 / dosing 2 (only with fertilizer ma-
chines):.............................................................................................................................. 166
Switching the output quantities on/off transmission.......................................................... 166
CCI command.............................................................................................................. 167
General............................................................................................................................. 167
3. Tab Geometry............................................................................................................... 168
Check the values adopted from the seed drill control:...................................................... 170
Fields:................................................................................................................................ 170
Section Control.................................................................................................................. 170
Operating with CCI.Command.......................................................................................... 172
Seed drill control: with part-width control..................................................................... 176
Preparation for CCI.Control............................................................................................... 181
First steps.................................................................................................................... 181
First steps.......................................................................................................................... 182
Producing a job file with the application map.................................................................... 182
Generating a job file with two application maps................................................................ 183
Generating an order file without application maps............................................................ 183
Exporting the job file from FMIS to the Isobus terminal.................................................... 183
Import the order data from CCI.Control....................................................................... 183
Unlocking apps.................................................................................................................. 183
Switching between apps.............................................................................................. 185
Seed Complete wiring diagram................................................................................... 186
Operation of the functional elements
Machine functions............................................................................................................. 188
Turn blower on and off................................................................................................. 188
Activate / deactivate / override functions (ARTIS)....................................................... 188
Valves / cover / auxiliary equipment
Opening / closing cover and valves.................................................................................. 191
Seed hopper rolling cover............................................................................................ 191
Seed hopper seed discharge....................................................................................... 192
Seed hopper gate valve............................................................................................... 192
Dosing wheel housing................................................................................................. 194
Fit / remove dosing wheel............................................................................................ 195
Dosing system............................................................................................................. 197
Distributor head with half-machine shut-off................................................................. 197
Distributor head without half-machine shut-off............................................................ 199
Contents
8515.en80.V.2 Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER | 11
Shut off distributor head outlets per tramline motor..................................................... 199
Auxiliary and special functions.......................................................................................... 200
Collection bag.............................................................................................................. 200
Telescopic drawbar..................................................................................................... 201
Extend the telescopic drawbar.......................................................................................... 201
Retract the telescopic drawbar.......................................................................................... 202
Climbing aids to the operating or loading platform...................................................... 203
Loading platform ladder.................................................................................................... 203
Steps for the side loading platform.................................................................................... 204
Transport guard
Transport fastenings......................................................................................................... 207
Locking hooks and securing pins................................................................................ 207
Stopcock for hydraulic functions.................................................................................. 209
Operation
Initial operation.................................................................................................................. 212
Brief instructions.......................................................................................................... 212
Adapting the tractor hydraulics.................................................................................... 213
Emergency-brake adjustment bolt position (hydraulic single pipe brake H1L)............ 213
Breakaway cable attachment (emergency brake valve hydraulic single pipe brake
H1L)............................................................................................................................. 214
Attaching the machine................................................................................................. 215
Determine tractor ballast............................................................................................. 217
Determine the required tractor ballast weights using the weighing method...................... 217
Determine the required tractor ballast weights using calculation...................................... 219
Adjusting and retrofitting................................................................................................... 220
Track looseners (option).............................................................................................. 221
Track marker marking disc.......................................................................................... 222
Settings for the distributor head inserts....................................................................... 224
Distributor head insert for row spacing 50cm.................................................................... 225
Distributor head insert for row spacing 25cm.................................................................... 227
Dismounting the distributor head insert............................................................................. 229
Hydraulic blower drive................................................................................................. 229
Basic setting...................................................................................................................... 230
Blower drive nominal speed for coarse seed (blower drive without Load-Sensing opera-
tion)................................................................................................................................... 230
Contents
12 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
Blower drive nominal speed for fine seed (blower drive without Load-Sensing opera-
tion)................................................................................................................................... 232
Blower drive basic settings (with Load-Sensing control (optional))................................... 234
Air amount distribution with side-dressing................................................................... 236
Blockage of sowing tubes................................................................................................. 238
Adjusting seed dosage................................................................................................ 240
Distributor unit and tramlines (machines with no electric butterfly valves)........................ 243
Distribution unit and tramlines (machines with electric butterfly valves)........................... 245
Sowing tables for electric dosing....................................................................................... 246
Dosing wheel overview..................................................................................................... 251
Adapt coulter system................................................................................................... 252
Seed sowing depth............................................................................................................ 253
Setting the coulter pressure rollers................................................................................... 256
Hydraulic coulter pressure................................................................................................ 258
Contact pressure (ground adaptation) of the folding sections..................................... 261
Seed drill Fertilizer PRO (option) setting..................................................................... 263
Front board (option)..................................................................................................... 265
Disc-System................................................................................................................ 266
Levelling board............................................................................................................ 270
Settings for the edge plates......................................................................................... 271
Setting the harrow (optional)....................................................................................... 274
Levelling harrow settings............................................................................................. 277
Levelling harrow add-on.................................................................................................... 280
Adjusting the tramline marker (optional)...................................................................... 282
Additional tank (option)................................................................................................ 284
Tramlines: for example, for laying..................................................................................... 286
Coupling............................................................................................................................ 288
Compressed air braking system (option)..................................................................... 289
Disconnect air pressure-braking system connecting lines................................................ 291
Connect hydraulic hoses............................................................................................. 291
Connect cable.............................................................................................................. 292
Mounting the POWER CONTROL terminal................................................................. 293
Fit EXPERT 75 ISOBUS terminal ............................................................................... 294
Fit EXPERT 100 (CCI-100) Terminal ......................................................................... 295
Connect the tractor terminal........................................................................................ 295
Work assignment.............................................................................................................. 296
Transport run............................................................................................................... 297
Transport on loading surfaces........................................................................................... 297
Contents
8515.en80.V.2 Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER | 13
Turning manoeuvres on slopes......................................................................................... 298
Fill the seed hopper..................................................................................................... 298
Switch machine from road transport position to working position (ARTIS).................. 299
Switch Terrasem “R” from road transport position to working position (ARTIS).......... 301
Switch machine from road transport position to working position (ARTIS +).............. 302
Switch Terrasem “R” from road transport position to working position (ARTIS +)....... 304
Sowing with POWER CONTROL Terminal / ISOBUS Terminal.................................. 305
Switch machine from working position to transport position (ARTIS).......................... 307
Switch Terrasem “R” working position to transport position (ARTIS).......................... 308
Switch machine from working position to transport position (ARTIS +)....................... 310
Switch Terrasem “R” working position to transport position (ARTIS +)....................... 311
Empty the seed hopper............................................................................................... 312
Decommissioning ............................................................................................................. 313
Empty the dosing wheel/dosing wheel housing........................................................... 313
Empty the seed hopper............................................................................................... 315
Uncouple the machine from the tractor....................................................................... 316
Uncoupling........................................................................................................................ 316
Dismounting the POWER CONTROL terminal............................................................ 317
Remove EXPERT 75 Terminal.................................................................................... 318
Remove EXPERT 100 Terminal.................................................................................. 319
Separate the tractor terminal....................................................................................... 319
Unplug cable................................................................................................................ 319
Disconnect the hydraulic hoses................................................................................... 320
Attach anti-theft device................................................................................................ 320
Care and maintenance
Ensure operational readiness........................................................................................... 322
General tips....................................................................................................................... 322
Daily maintenance............................................................................................................. 323
Brake fluid fill level....................................................................................................... 323
Check the brake hoses and hose couplings................................................................ 324
Air tank........................................................................................................................ 325
Cleaning the dust feedback......................................................................................... 326
Check hydraulic system............................................................................................... 327
Check / change lighting of lamps................................................................................. 327
Check / replace warning signs, warning triangles, warning sheets............................. 329
After every season............................................................................................................ 330
Clean the dosing wheel housing and the dosing wheel............................................... 330
Contents
14 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
Clean the demountable dosage wheels...................................................................... 332
Clean inside the seed hopper...................................................................................... 338
Clean outside of machine............................................................................................ 339
Sowing coulter scrapers.............................................................................................. 339
Dust guard (option)...................................................................................................... 341
As required........................................................................................................................ 343
Clean the dosing wheel housing and the dosing wheel............................................... 343
Clean inside the seed hopper...................................................................................... 346
Clean terminal............................................................................................................. 347
Clean outside of the machine...................................................................................... 347
Front board wearing parts........................................................................................... 348
Harrow tines wear limit................................................................................................ 349
Replace the track loosener chisel coulter ................................................................... 351
Thrust roller replacement............................................................................................. 351
Seeding unit Fertilizer PRO (option) shear bolt........................................................... 353
After service life................................................................................................................. 354
After first 10 hours of operation................................................................................... 354
Retighten the axle bolts and nuts...................................................................................... 354
Every 20 operating hours............................................................................................ 355
Lubricate filling auger swivel mechanism.......................................................................... 355
Every 200 operating hours.......................................................................................... 356
Check the brake pads....................................................................................................... 356
Every 2 years............................................................................................................... 357
Change brake fluid............................................................................................................ 357
Every 4000 hectares.................................................................................................... 357
Check / replace tyre packer wheel bearing....................................................................... 357
Every 4 years............................................................................................................... 357
Check and adjust hydraulic pressure accumulator........................................................... 357
Every 6 years............................................................................................................... 358
Hydraulic hoses................................................................................................................. 358
Lubrication chart................................................................................................................ 358
Operating materials
Equipment specification.................................................................................................... 361
Operating materials and fill quantities............................................................................... 361
Contents
8515.en80.V.2 Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER | 15
Help and advice
What to do if...................................................................................................................... 362
Alarm messages at the Power Control and CCI-ISOBUS Terminal............................ 362
Messages at the CCI terminal / tractor terminal.......................................................... 377
Indicated value / indicated symbol incorrect................................................................ 383
Seed delivery faulty..................................................................................................... 384
Terminal deactivated................................................................................................... 385
Lighting........................................................................................................................ 385
Hydraulic emergency actuation in the event of an electrical failure (Artis plus).......... 386
Sensors
Sensor troubleshooting..................................................................................................... 388
Status of IDS motor sensors............................................................................................. 388
Status of seed flow sensors.............................................................................................. 388
Plans
Wiring diagrams................................................................................................................ 390
Electric......................................................................................................................... 390
Cable harness................................................................................................................... 390
Artis plus cable tree hydraulic extension........................................................................... 392
Hydraulic circuit diagrams........................................................................................... 394
Terrasem C6 Artis hydraulic plan...................................................................................... 394
Terrasem C6 Artis plus hydraulic plan ............................................................................. 396
Supplement to USA / CANADA operating instructions
Warning signs English USA / CANADA............................................................................ 398
Secure towing of loads...................................................................................................... 409
Index 410
Contents
16 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
Tightening torque
This factory standard applies to all metric bolts for which no special tightening torque is
specified in the drawing/manual. The relevant grade is visible on the bolt head.
The values given are nominal and are valid for a head friction rate of IJ=0.14 and a
thread friction of IJ=0.125 Slight tensioning force differences can exist through differing
friction rates. The values given are to be kept to a tolerance of ± 10%.
By using the given tightening torque and the existing friction rate used, then up to 90%
of the minimum yield strength of the bolt material is used in accordance with DIN ISO
898 .
If a specific tightening torque is given for a bolt connection, then all these bolt connec-
tions are to be tightened to the specified tightening torque using a torque wrench.
Thread Grade 8.8 Grade 10.9
Tightening tor-
que in Nm
Tensioning force
in N
Tightening tor-
que in Nm
Tensioning force
in N
M 4 3.1 4000 4.4 5700
M 5 6.2 6600 8.7 9300
M 6 10.5 9300 15 13000
M 8 25 17000 36 24000
M 10 50 27000 70 38000
M 12 86 39500 121 56000
M 14 135 54000 195 76000
M 16 215 75000 300 105000
M 20 410 117000 580 164000
M24 710 168000 1000 237000
M 30 1400 270000 2000 380000
M 8 x 1 27 18700 38 26500
M 10 x 1.25 53 29000 74 41000
M 12 x 1.25 95 44500 130 63000
M 14 x 1.5 150 60000 210 85000
M 16 x 1.5 230 81000 320 115000
M 20 x 1.5 460 134000 650 189000
M 24 x 2 780 188000 1090 265000
Factory standard tightening torques
8515.en80.V.2 Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER | 17
Function elements
Names and functions
Pos. Element Function
1 The drawbar with drawbar
eye / telescopic drawbar
with attached rocker
allows for narrower curves on a headland. Telescopic
when transporting (Optional)
2 Support stand Ensures stability when the machine is parked.
3 Loading platform with a
ladder
Cabin platform with foldable ladder for filling the seed
hopper as well as for maintenance work.
4 Seed hopper Seed hopper
5 Side loading platform Cabin platform with ladder and steps for maintenance
work.
The side platform is only to be used when machine is
in the operating position.
6 Dosing wheel housing with
dosing wheel
The electrically driven dosing wheel regulates the sow-
ing rate for the seed drill.
7 Seed distributor For even seed distribution into the sowing hoses that
lead to the coulter system. Mechanically or electrically
controlled valves at the outputs allow the sowing hose
to be blocked when required.
8 Track marker (Optional) The track marker indicates the track to be driven. Hy-
draulic drive, automatic control.
9 Right rear warning sign
with rear lights
Rear lights and warning signs (depending on country
of destination)
10 Tramline marker (Optional) Tramline markers denote the tramlines that are kept
free of seed for machines that follow. Hydraulic drive,
automatic or semi-automatic control.
11 Harrow tines The harrow closes the sowing lines and evenly covers
the seed with soil.
12 Coulter thrust rollers Coulter thrust rollers ensure safe soil closure by re-
compacting the furrow.
13 DUAL DISC double-disc
coulters
The coulter system deposits the seed in the sowing
furrow.
14 Tyre packer The tyre packer ensures controlled and uniform recom-
pacting ahead of the coulters and serves as a chassis
for road transportation.
15 Left edge plate For a uniformly even working pattern, the edge plates
are standard and multi-adjustable on both sides .
16 Disc system (Disc harrow) The maintenance-free, rubber-mounted discs loosen
the entire soil surface.
17 Rolling cover Rolling cover made from tarpaulin fabric; dust and rain-
proof.
18 Front left warning sign with
side lights
Front position lights and warning signs, depending on
country of destination.
Layout and function
18 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
Pos. Element Function
19 Radar sensor Speed measurement
20 Fan The hydraulically powered blowers provide the air flow
required for pneumatic seed delivery.
21 Right edge plate For a uniformly even working pattern, the edge plates
are standard and multi-adjustable on both sides .
Layout and function
8515.en80.V.2 Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER | 19
Layout and function
20 | Original Operating Instructions TERRASEM C4/R4 /CLASSIC FERTILIZER 8515.en80.V.2
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Pottinger TERRASEM R4 FERTILIZER Operating instructions

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Operating instructions
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