Eaton 9SX 15KPMAU Series User manual

Category
Uninterruptible power supplies (UPSs)
Type
User manual

This manual is also suitable for

Eaton 9SX 15-20KPM(AU) Series
Online UPS
Copyright © 2020 EATON
All rights reserved.
2
Safety Instructions
SAVE THESE INSTRUCTIONS. See installation instructions before connecting
to the supply. This manual contains important instructions that should be
followed during installation and maintenance of the UPS and batteries.
In the event of a fire, please use a dry powder fire extinguisher to extinguish
the fire. Do not use liquid fire extinguishers to avoid electric shock.
The UPS models that are covered in this manual are intended for installation
in an environment within 0 to 50°C, free of conductive contaminant.
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert
you of the below important information:
RISK OF ELECTRICAL SHOCK - Observe the warning associated with the risk of
electrical shock symbol.
Important instructions that must always be followed.
Do not discard the UPS or the UPS batteries in the trash.
This product contains sealed lead acid batteries and must be disposed as
outlined in this manual. For more information, contact your local recycling/reuse
or hazardous waste center.
The crossed-out wheeled bin symbol indicates that electrical and electronic
waste should not be discarded together with general household waste, but must
be collected separately. The product should be handed in for recycling in
accordance to the local environmental regulations for waste disposal.
By separating electrical and electronic waste, you will help reduce the volume of
waste sent for incineration or land-fills and minimize any potential negative
impact on human health and environment.
Information, advice, help.
Refer to the user manual.
3
Personnel Safety
RISK OF VOLTAGE BACKFEED. This system has its own power source (the
battery). Isolate the UPS and check for hazardous voltage upstream and
downstream during lockout-tagout operation. Terminal blocks may be
energized even if the system is disconnected from the AC power source.
Dangerous voltage levels are present within the system. It should be opened
exclusively by qualified service personnel.
High leakage current, earth connection is essential before connecting to the
supply.
The battery supplied with the system contains small amounts of toxic
materials. To avoid accidents, the directives listed below must be adhered to:
- Servicing of batteries should be performed or supervised by personnels
knowledgeable about batteries and the required precautions taken.
- When replacing batteries, replace with the same type and number of
batteries or battery packs.
- Do not dispose of batteries in a fire. The batteries may explode.
- Batteries constitute a hazard (electrical shock, burns). The short-circuit
current may be very high.
Precautions must be taken for all handling:
- Wear rubber gloves and boots.
- Do not lay tools or metal parts on top of batteries.
- Disconnect charging source prior to connecting or disconnecting battery
terminals.
- Determine if battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery
can result in electrical shock. The likelihood of such shock can be reduced
if such grounds are removed during installation and maintenance
(applicable to equipment and remote battery supplies not having a
grounded supply circuit).
Product Safety
The UPS connection instructions and operation described in the manual must
be followed in the indicated order.
The upstream circuit breaker for Normal AC / Bypass AC must be easily
accessible. The unit can be disconnected from AC power source by opening
this circuit breaker.
An additional AC contactor is used for backfeed protection and must comply
with IEC/EN 62040-1 (the creep age and clearance distances shall meet the
4
basic insulation requirements for pollution degree 2).
Disconnection and overcurrent protection devices shall be provided by others
for permanently connected AC input (Normal AC / Bypass AC) and AC output
circuits.
Check that the indications on the rating plate correspond to your AC powered
system and to the actual electrical consumption of all the equipment to be
connected to the system.
For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the
equipment and shall be easily accessible
Never install the system near liquids or in an excessively damp environment.
Never let a foreign body penetrate inside the system.
Never block the ventilation grates of the system.
Never expose the system to direct sunlight or source of heat.
If the system must be stored prior to installation, storage must be in a dry
place.
The admissible storage temperature range is -25°C to +60°C without battery (-
15°C to +40°C with battery).
Special precautions
The unit is heavy: wear safety shoes and use vacuum lifter preferentially for
handling operations.
All handling operations will require at least two people (unpacking, lifting,
installation in rack system).
Straps are provided only for unpacking the unit manually from the carton;
don’t use the straps to carry the unit around. The unit may slip from the
straps during handling (risk of injury and product damage):
- keep 12 / 30cm minimum distance between the straps
- lift the unit carefully and keep it at a low height
- keep the unit horizontal during unpacking.
Before and after the installation, if the UPS remains de-energized for a long
period of time, the UPS must be energized for a period of 24 hours, at least
once every 6 months (for a normal storage temperature less than 25°C). This
charge the batteries, thus avoiding possible irreversible damage.
During the replacement of the Battery Module, it is imperative to use the same
type and number of elements as the original Battery Module provided with
the UPS to maintain an identical level of performance and safety.
5
Contents
1. Introduction ................................................................................................ 6
1.1 Environmental protection ............................................................... 6
1.2 Electronic equipment protection ................................................... 7
2. Presentation ............................................................................................... 9
2.1 UPS Power Module:.......................................................................... 9
2.2 EBM (External Battery Module): .................................................. 10
2.3 MBP (Maintenance Bypass module): ......................................... 11
3. Mechanical installation .......................................................................... 14
3.1 Unpacking and inspection ............................................................ 14
3.3 Mechanical installation .................................................................. 17
4. Cable Connections .................................................................................. 21
4.1 Input/Output wiring ......................................................................... 22
4.2 External battery module (EBM) Connection ............................. 33
4.3 Single MBP Connection ................................................................. 35
5.Parallel UPS installation ......................................................................... 35
5.1 Paralleled UPS installation............................................................ 36
5.2 wiring .................................................................................................. 37
6. Communication ports ............................................................................ 42
7. Operation interface ................................................................................. 45
7.1 Control panel .................................................................................... 45
7.2 Touch screen ..................................................................................... 46
7.3 Operation ........................................................................................... 50
7.4 UPS Operation ................................................................................. 56
8. Battery maintenance .............................................................................. 61
9. Troubleshooting ....................................................................................... 62
10. Appendix: General specification ....................................................... 65
6
1. Introduction
Thank you for selecting the Eaton 9SX 15-20KPMAU Series Online UPS to protect
your electrical equipment. These products support dual input requirements, as well
as 4 kinds of input and output modes:
three phase input - single phase output (3-1)
three phase input - three phase output (3-3)
single phase input - single phase output (1-1)
single phase input - three phase output (1-3)
The 9SX 15-20KPMAU Series features unity power factor output to meet higher real-
power load requirement. ANZ models are configured by default to take 40 blocks of
12V batteries, connected with a neutral point. This can be changed to take 32 blocks
of batteries with a neutral point, only to be done by certified Eaton technicians, and
the use of the correct battery pack. The charging current is adjustable from 1A to 13A.
Units come with gravity sensing coloured LCD touch screen with user friendly
interface for convenient operation. Higher environmental rating is achieved by high
efficiency on the units of: up to 96% in online mode, and up to 95% during battery
mode.
We recommend that you take the time to read this manual to take full advantage of
the many features of your UPS (Uninterruptible Power System).
Before installing your UPS, please read the booklet presenting the safety instructions.
Then follow the indications in this manual.
1.1 Environmental protection
Products are developed according to an eco-design approach.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packaging
To improve waste treatment and facilitate recycling, separate the various
packaging components.
The cardboardcomprises over 50% of recycled cardboard.
7
Sacks and bags are made of polyethylene.
Packaging materials are recyclable and bear the appropriate identification
symbol
Materials
Abbreviations
Number in
the symbols
Polyethylene terephthalate
PET
01
High-density polyethylene
HDPE
02
Polyvinyl chloride
PVC
03
Low-density polyethylene
LDPE
04
Polypropylene
PP
05
Polystyrene
PS
06
Follow all local regulations for the disposal of packaging materials.
Product
The product is made up of recyclable materials.
Dismantling and destruction must take place in compliance with all local
regulations concerning waste. At the end of its service life, the product must be
transported to a processing center for electrical and electronic waste.
Batteries
The product contains lead-acid batteries that must be processed according to
applicable local regulations concerning batteries.
The batteries may be removed to comply with regulations and in view of correct
disposal.
1.2 Electronic equipment protection
The uninterruptible power system (UPS) protects your sensitive electronic
equipment from the most common power problems, including power failures,
power sags, power surges, brownouts, line noise, high voltage spikes, frequency
variations, switching transients, and harmonic distortions.
Power outages may occur unexpectedly, with erratic power quality. These power
problems have the potential to corrupt critical data, destroy unsaved work
sessions, and damage hardware - causing hours of lost productivity and
expensive repairs.
8
With the UPS, you can safely eliminate the effects of power disturbances and
guard the integrity of your equipment. Providing outstanding performance and
reliability, UPS’s unique benefits include:
True online double-conversion technology with high power density, utility
frequency independence, and generator compatibility.
Selectable High Efficiency mode of operation.
Standard communication options: one RS232 communication port, one
USB communication port, one dry in port and dry out port.
Optional connectivity cards with enhanced communication capabilities.
Easy, field upgradable firmware.
Eaton 9SX 15-20KPMAU Dimension:
UPS:
Model name
Size W*H*D(mm)
N.W.(kg)
Note
9SX 15KPM(AU)
438*129 (3U) *559
24.8
Long backup
time model
9SX 20KPM(AU)
438*129 (3U) *559
24.8
Notes:
1.
Total 4 input/output modes are included, default mode: 3-1(single source).
2.
Depth dimension does not include the front panel.
External battery (EBM):
Model name
Size
W*H*D(mm)
Note
9SX EBM384RT6U
438*129 (3U) *559
2 EBM /package,
16pcs 9Ah batt./EBM
9SX EBM480RT6U
438*129(3U)*559
2 EBM /package,
20pcs 9Ah batt./EBM
Note:
1.
‘Size is for 1 EBM size, N.W. with (***) is total weight of 2 EBM.
2.
Depth dimension does not include the front panel.
9
Maintenance ByPass (MBP):
Model name
W*H*D(mm)
N.W. (kg)
Note
MBP20K
438*129 (3U) *465
12.8
single MBP (Basic version)
MBP20KPDU
438*129 (3U) *465
13.6
single MBP
(Standard version)
MBP20KPARA
438*129 (3U) *465
19.9
1+1 parallel MBP
(Standard version)
Note:
1. Default is setting with the mode:3-1(single source).
2. Depth dimension does not include front panel.
2. Presentation
2.1 UPS Power Module:
Front view
Note:
1. Ventilation area
2. LCD Module, including:
2(1): Power button2(2): Touch screen2(3): LED indicator
10
Rear view
Note:
1. Parallel port
2. Dry in/out port
3. EPO port
4. RJ45 port (Detect EBM / MBP)
5. USB port
6. RS232 port
2.2 EBM (External Battery Module):
Front view
7. RJ45 port (Modbus/BMS)
8. DIP switch
9. Comms. card slot
10. Battery terminal ports
11. Input/output/bypass
terminal ports
11
Rear view
Note:
1. Fuse box
2. Battery port 1
3. Battery port 2
4. RJ45 port (Detect EBM)
5. Ground screw
2.3 MBP (Maintenance Bypass module):
Front view
Note:
1. Ventilation area
2. Maintenance Bypass label
Single MBP (basic version):
12
Front view (Remove the front panel)
Rear view
Note:
1. RJ45 ports (Detect EBM / MBP)
2. AC input terminal ports
3. AC output segment 1(Not programmable)
4. UPS ports
5. Input switch
6. Maintenance bypass switch
Single MBP (standard version):
Front view (Remove the front panel)
13
Rear view
Note:
1. RJ45 ports (Detect EBM / MBP)
2. AC input terminal ports
3. AC output segment 1(Not programmable)
4. AC output segment 2 (Programmable)
5. UPS ports
6. Load 1 with IEC output sockets (Not programmable)
7. Load 2 with IEC output sockets (Programmable)
8. Breakers for IEC output sockets
9. Input switch
10. Maintenance bypass switch
1+1 parallel MBP (standard version)
Front view (Remove the front panel)
14
Rear view
Note:
1. RJ45 ports (Detect EBM / MBP)
2. AC input terminal ports
3. AC output segment 1 (Not programmable)
4. AC output segment 2 (Programmable)
5. UPS1 ports
6. UPS2 ports
7. Input switch
8. Maintenance bypass switch
3. Mechanical installation
3.1 Unpacking and inspection
Please carefully check the module for damages during transportation.
Contact your carrier or dealer immediately to report any damages .
Do not carry the module by the front and rear panels.
15
3.1.1 Unpacking the Unit
UPS module:
EBM (External Battery Module):
MBP (Maintenance Bypass module):
16
3.1.2 Inspecting accessories
UPS module:
UPS accessories
9SX 15-20KPMAU
USB cable
RS232 cable
O
Parallel cable (including locker)
Copper bus-bar
(including jumper cable)
Tower foot
Rack ear
Rack rail kit
O
End-user License Agreement
User manual
Note - Included; O - Optional
EBM:
EBM accessories
9SXEBM384RT6U/
9SX EBM480RT6U
DXRTEBM384RT6U-IN/
DXRTEBM480RT6U-IN
EBM detection cable
EBM to UPS cable
EBM to EBM cable
Rack ear
Rack rail kit
O
O
Quick start
Note - Included; O - Optional
MBP: details see MBP user manual
Recycling: Packaging materials are reusable, please keep the packaging
materials for future use.
17
3.3 Mechanical installation
1. This series supports two installation modes: Tower installation and rack
installation.
2. Leave at least 500mm of clearance for the front and rear of the module for
ventilation.
3. Do not carry the module by the front/rear panel during installation.
3.3.1 UPS module installation
Rack mount:
The UPS is suitable for installation in a 19-inch standard rack cabinet. The
minimum recommended rack depth is 800mm.
1. Install the optional rail kit. This rail kit is '2U & with screw holes (M5)', the
depth of the rail kit is: 415-763mm.
Fasten the rail kit to the cabinet with 8pcs M5 screws + washers (as
below):
18
2. Install the mounting ears. Lock the left/right mounting ears into the UPS with
8pcs M4 flat screws (take note of the mounting ears sides and orientation
with the diagram below).
Note: There are 2 possible mounting positions for the mounting ears to suit
different depth requirements.
3. Rest the module on the horizontal plane of the rail kit, slide it from the front
of the rack to the back till the mounting ears aligns with the vertical posts.
Secure the mounting ears to the vertical posts with 4pcs M5 screws +
washers (as below).
19
Tower mount:
Fasten the pedestal feet to the module by its sides, paying attention to the
module’s orientation, the LCD of themodule should be at the top (shown below).
With the gravity sensing feature, the LCD screen automatically rotates to the
correct orientation based on how the module is reployed.
3.3.2 EBM module installation:
Rack mount:
EBM module installation steps are the same as UPS.
Pay attention to this installation:
1. EBM modules should be positioned beneath the UPS module (as shown
below).
2. EBMs are required to be deployed in multiple of twos. Each module is 3U
high, therefore a minimum of 6U is required for EBM installation.
3. EBM modules are heavy and requires at least 2 people to handle.
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Eaton 9SX 15KPMAU Series User manual

Category
Uninterruptible power supplies (UPSs)
Type
User manual
This manual is also suitable for

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