Installation Instructions
Original Instructions
Kinetix 5700 DC-bus Link Kits
Catalog Numbers 2198-BARCON-55DC200, 2198-BARCON-85DC200, 2198-BARCON-100DC200,
2198-BARCON-165DC200, 2198-BARCON-220DC200, 2198-BARCON-275DC200, 2198-BARCON-440DC200,
2198-KITCON-ENDCAP200
The Kinetix® 5700 DC-bus link kits are used to extend DC-bus power from drive-to-drive in
DC-bus multi-axis configurations. DC-bus links are rated for 208 A, maximum bus-bar current.
Summary of Changes
DC-bus Link Kit Applications
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed
information on wiring, applying power, troubleshooting, and integration with Logix 5000™
controllers.
Topic Page
• Added 2198-Dxxx-ERS4 and 2198-Sxxx-ERS4 servo drive catalog numbers. However, when the Kinetix 5700 inverter catalog
number ends in -ERSx, for example 2198-D057-ERSx, the variable (x) indicates that the inverter catalog number (by using this
example) can be 2198-D057-ERS3 or 2198-D057-ERS4.
• Updated the DC-bus link maximum bus-bar current.
Throughout
Added DC-bus link kit catalog numbers to the table in support of the Kinetix 5700 regenerative bus supply.
1Added the iTRAK® power supply catalog number (2198-W25K-ER) to the table.
Corrected the DC-bus end cap catalog number.
DC-bus Link Kit
Cat. No.
Kinetix 5700 Drive
Module Type
Kinetix 5700 Drive Module
Cat. No.
Description
2198-BARCON-55DC200 Dual-axis inverter
• 2198-D006-ERSx
• 2198-D012-ERSx
• 2198-D020-ERSx
• 2198-D032-ERSx
DC-bus link, 55 mm, 208 A
2198-BARCON-85DC200
(1)
(1) When two or three 2198-P208 DC-bus supplies are connected in parallel, one 85 mm DC-bus link is required for each additional power supply.
Dual-axis inverter 2198-D057-ERSx
DC-bus link, 85 mm, 208 A
Single-axis inverter
• 2198-S086-ERSx
• 2198-S130-ERSx
2198-BARCON-100DC200
Single-axis inverter 2198-S160-ERSx
DC-bus link, 100 mm, 208 A
iTRAK power supply 2198-W25K-ER
2198-BARCON-165DC200
Regenerative Bus Supply
2198-RP088 DC-bus link, 165 mm, 208 A
2198-BARCON-275DC200 2198-RP200 DC-bus link, 275 mm, 208 A
2198-BARCON-440DC200
• 2198-RP263
• 2198-RP312
DC-bus link, 440 mm, 208 A
2198-BARCON-220DC200 Single-axis inverter
• 2198-S263-ERSx
• 2198-S312-ERSx
DC-bus link, 220 mm, 208 A
2198-KITCON-ENDCAP200 DC-bus supply
• 2198-P031
• 2198-P070
• 2198-P141
• 2198-P208
• 2198-RP088
• 2198-RP200
• 2198-RP263
• 2198-RP312
DC-bus end caps, 208 A
Publication 2198-IN007C-EN-P - October 2018
Supersedes Publication 2198-IN007B-EN-P - May 2018 Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400
Allen-Bradley, iTRAK, Kinetix, Logix 5000, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Automation maintains current product environmental information on its website at
http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
Install the DC-bus Links
The DC-bus connection system is comprised of two components:
• DC-bus links that are inserted between drive modules to extend the DC bus from drive
to drive
• DC-bus end caps that are inserted into the first and last drive modules to cover the
exposed DC-bus connector on both ends of the bus
This example configuration illustrates the shared DC-bus connection system and consists of one
2198-P208 DC-bus power supply, one 2198-S160-ERSx single-axis inverter, one
2198-S086-ERSx single-axis inverter, and one 2198-D006-ERSx dual-axis inverter.
(1) DC-bus links latch on both sides when inserted into the DC-bus connectors. To remove the DC-bus link, verify that there is no bus voltage present,
depress both sets of upper pivots to unlatch the lower pivots, and hold the DC-bus link firmly while pulling upward.
ATTENTION: To avoid hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5700 drives and DC-bus link kits before applying power. Once power is applied,
connector terminals can have voltage present even when not in use.
IMPORTANT
When the shared-bus connection system is used, the zero-stack tab and cutout must be
engaged between adjacent drive modules.
Kinetix 5700 Drive System
End Caps (2)
DC-bus Link, 85 mm
Zero-stack Tab
and Cutout Engaged
DC-bus Link Latch Example
(1)
DC-bus Link, 55 mm
DC-bus Link, 100 mm
(seated)
DC power supply is mounted
leftmost followed by drive
with largest amp rating.
Latch
Align the DC-bus link
lower pivots with the
latches and push
downward until they latch.
Upper Pivot
Lower Pivot
Dual-axis Inverter, 55 mm
Single-axis Inverter, 85 mm
Single-axis Inverter, 100 mm
DC-bus Power Supply
DC Link Latched
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