Toro Hydra Borer, Pro Sneak 360 Vibratory Plow User manual

Toro
Brand
Toro
Model
Hydra Borer, Pro Sneak 360 Vibratory Plow
Type
User manual
FormNo.3377-939RevB
HydraBorer
ProSneak360VibratoryPlow
ModelNo.25418—SerialNo.313000001andUp
ModelNo.25418E—SerialNo.313000001andUp
Operator'sManual
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities
beforedigging.
125–6681
1.Entanglementhazard—keepawayfrommovingparts;keep
allguardsinplace.
125–8488
1.Turnclockwise3.Turncounterclockwise
2.Stoprotation
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3377-939*B
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Motor1
Adapter1
Retaineradapter1
Lockwasher1
Bolt(1/2x1-1/4inches)
1
90-degree,elbowtting
2
Hose,114.3cm(45inches)
2
Bracket1
Bolt(1/2x1-3/4inch)
8
Flatwasher(1/2inch)
8
Locknut(1/2inch)
8
Jointassembly1
Nut(3/8inch)
1
1
Bolt(3/8x2-1/2inch)
1
InstalltheHydraBorerMotor
Bracket1
Controlvalve
1
90-degree,elbowtting
1
45-degree,elbowtting
2
Straighttting
1
Bolt(3/8x1inch)
2
Flatwasher(3/8inch)
4
Nut(3/8inch)
2
Bolt(5/16x2-1/2inch)
1
Bolt(5/16x2-1/4inch)
1
Flatwasher(0.344inch)
2
Locknut(5/16inch)
2
Clevispin
1
Cotterpin
1
Controllever
1
Linkassembly1
2
Snapclip
1
Installthecontrolvalveandhandle.
Hose,114.3cm(45inches)
2
Hose,91.44cm(36inches)
1
Hose,37.44cm(14.74inches)
1
3
Hoseconnector1
Installthehoses.
2
1
InstallingtheHydraBorer
Motor
Partsneededforthisprocedure:
1Motor
1Adapter
1Retaineradapter
1Lockwasher
1
Bolt(1/2x1-1/4inches)
2
90-degree,elbowtting
2
Hose,114.3cm(45inches)
1Bracket
8
Bolt(1/2x1-3/4inch)
8
Flatwasher(1/2inch)
8
Locknut(1/2inch)
1Jointassembly
1
Nut(3/8inch)
1
Bolt(3/8x2-1/2inch)
Procedure
1.Greasetheshaftofthemotorandplacetheadapter
ontothemotor(Figure1).
1
2
3
4
g021919
5
Figure1
1.Bolt(1/2x1-1/4inch)
4.Adapter
2.Lockwasher5.Motor
3.Retaineradapter
2.Puttheretaineradapterontheadapter.
3.Placethewasherontheboltandapplythread-locking
adhesivetothebolt.
4.Securethebolttotheadapters;torqueto160to165
N-m(118to122ft-lb).
5.Install2ofthe90-degree,elbowttingsintotheports
onthemotor(
Figure2).
g021920
Figure2
6.Attachthe114.3cm(45inch)hosestotheelbow
ttingsonthemotor(Figure3).
g021921
Figure3
7.Securethebrackettothemotorusingthe4bolts(1/2
x13/4inch),the4atwashers(1/2inch),andthe4
locknuts(1/2inch)(Figure4);torqueto140to144
N-m(100to110ft-lb).
3
g021922
Figure4
8.Securethemotorassemblytothemachineusing2
bolts(1/2x1-3/4inch),2atwashers(1/2inch),and
2locknuts(1/2inch);torqueto142N-m(105ft-lb).
(
Figure5).
g021923
Figure5
9.Installthejointassemblytothemotorassembly.Secure
withthebolt(3/8inch)andthenut(3/8x2-1/2inch)
(Figure6);torqueto55to63N-m(40to45ft-lb).
g021924
Figure6
2
InstallingtheControlValve
andHandle
Partsneededforthisprocedure:
1Bracket
1
Controlvalve
1
90-degree,elbowtting
2
45-degree,elbowtting
1
Straighttting
2
Bolt(3/8x1inch)
4
Flatwasher(3/8inch)
2
Nut(3/8inch)
1
Bolt(5/16x2-1/2inch)
1
Bolt(5/16x2-1/4inch)
2
Flatwasher(0.344inch)
2
Locknut(5/16inch)
1
Clevispin
1
Cotterpin
1
Controllever
1Linkassembly
1
Snapclip
4
Procedure
1.InstallthettingsasshowninFigure7.
g021925
Figure7
2.Installthebracketandsecurewiththe2nuts(3/8
inch),the2washers(3/8inch),andthe2bolts(3/8
inch)(Figure8);torqueto38to43N-m(28to32ft-lb).
1
2
3
g021926
Figure8
1.Nut(3/8inch)3.Bolt(3/8inch)
2.Flatwasher(3/8inch)
3.Installthecontrolvalveontothebracketandsecure
withthe2bolts(5/16x2-1/4inchand5/16x2-1/2
inch),the2atwashers(0.344inch)andthe2locknuts
(5/16inch)(Figure9);torqueto32to35N-m(280
to310in-lb).
5
2
3
4
g021927
1
6
Figure9
1.Bolt(2-1/4inch)
4.Bracket
2.Bolt(2-1/2inch)5.Controlvalve
3.Washer(0.344inch)6.Locknut(5/16inch)
4.Placethehydra-borer-controlleverbetweentheguide
onthebracketattachedtothemachinesothatthe
holeslineup.Securethecontrolleverwiththelink
assemblyandsnapclip(Figure10).
1
2
3
g021928
4
Figure10
1.Cotterpin
3.Linkassembly
2.Clevispin4.Snapclip
5.Securetheupperholeofthecontrolleverwiththe
clevispinandthecotterpin(Figure10).
5
3
InstallingtheHoses
Partsneededforthisprocedure:
2
Hose,114.3cm(45inches)
1
Hose,91.44cm(36inches)
1
Hose,37.44cm(14.74inches)
1Hoseconnector
InstallingtheHosesonallMachines
1
2
3
4
1
3
g021979
2
Figure11
ControlValveViews
1.45-degreetting(B
port/45-inchhosefrom
Motor)
3.45-degreetting(A
Port/45-inchhosefrom
Motor)
2.90-degreetting(HoseB
(14.74-inchhose)toPlow
Valve)
4.Straighttting(Hose
C/36-inchhose)
1.Routea114.3cm(45inch)hosefromportAonthe
motortoportAonthehydra-borer-controlvalve
(
Figure12).
Note:Routethehosesundertheframe.
g021980
1
2
3
4
Figure12
1.PortAonthemotor3.PortAonthe
hydra-borer-controlvalve
2.PortBonthemotor4.PortBonthe
hydra-borer-controlvalve
2.Routetheother114.3cm(45inch)hosefromportB
onthemotortoportBonthehydra-borer-control
valve(Figure11andFigure12).
InstallingtheHosesonaMachine
withoutaTrencherAttached
Usethisprocedureifyouhaveamachinethatdoesnothave
atrencherattached.Ifyouhaveamachinehastrencher
attached,gotoInstallingtheHosesonaMachinewitha
TrencherAttached(page7).
2
g021981
1
3
Figure13
Currenthoserouting
1.HydraulicPump3.Plow-controlvalve
2.HoseA(currentlyinstalled
onthemachine)
6
1.ConnecthoseB(14.74inches)tothe90-degreetting
onthecontrolvalve(Figure11andFigure14).
1
2
4
g021983
3
5
Figure14
1.Hoseconnector4.Plow-controlvalve
2.Hydra-borer-controlvalve
5.HoseB(14.74inches)
3.HoseA
2.DisconnecthoseAfromthehydraulicpump,addthe
hoseconnector,andconnecthoseBtotheotherend
oftheconnector(Figure13andFigure14).
3.ConnecthoseC(36inches)tothestraightttingon
thecontrolvalve(Figure11andFigure15).
1
g021984
3
2
Figure15
1.Hydra-borer-controlvalve
3.HoseC(36inches)
2.Hydraulicpump
4.ConnecthoseCtothehydraulicpump(wherehoseA
waspreviouslyattached).
InstallingtheHosesonaMachinewith
aTrencherAttached
Usethisprocedureifyouhaveamachinethathasatrencher
attached.Ifyouhaveamachinethatdoesnothaveatrencher
attached,gotoInstallingtheHosesonaMachinewithouta
TrencherAttached(page6).
Figure16
Currenthoseroutingonamachinewithatrencherinstalled.
1.HoseE(trencherhose)
4.Plow-controlvalve
2.Hydraulicpump
5.HoseD(trencherhose)
3.HoseA(sameashoseA
inpreviousgures)
6.Hoseconnector
1.DisconnecthoseAfromhoseD,leavingthehose
connectorattachedtohoseA(Figure16).
2.ConnecthoseBtothe90-degreettingonthe
hydra-borer-controlvalve(Figure11andFigure17).
1
2
4
g021983
3
5
Figure17
1.Hoseconnector4.Plow-controlvalve
2.Hydra-borer-controlvalve
5.HoseB(14.74inches)
3.HoseA
3.ConnecthoseBtothehoseconnectorattachedto
hoseA.
7
4.ConnecthoseCtothestraightttingonthe
hydra-borer-controlvalve(Figure11andFigure18).
1
2
3
g021985
4
5
Figure18
1.HoseC(36inches)
4.HoseD
2.Hydra-borer-controlvalve5.Trencher-controlvalve
3.Hoseconnector
5.ConnectthehoseconnectortohoseDandconnectto
hoseCtothehoseconnector(
Figure18).
Operation
BoringaHole
DiggingtheTrenches
Beforedrillingunderawalkordriveway,youmustmakean
entranceandanexittrenchoneithersideofthedrillingarea.
Bothtrenchesmustbeatleast15.24cm(6inches)wideand
45.72cm(18inchesdeep).Theentrancetrenchmustbeat
least213.36cm(7feet)longandtheexittrench91.44to
182.88cm(3to6feet)long.Theentrancetrenchshouldbe
perpendiculartothewalkordrivewayandtheexittrench
shouldbeparalleltothewalkordriveway.Theexittrench
shouldbecenteredacrossfromtheentrancetrench(Figure
19).
Figure19
1.Entrancetrench3.Exittrench
2.Sidewalk
BoringtheHole
Important:Boringisatwopersonoperation.Donot
attempttoperformthisoperationbyyourself.
1.Positionthemachinewiththedriveheadatthe
beginningofthetrenchandlowerittotheappropriate
depth.
2.Stoptheengineandwaitforallmovingpartstostop.
3.Connectarodandboringbitontothedrivehead.
4.Connecttherodguidetooltotherodjustbehindthe
boringbit(Figure20).
Figure20
1.Sidewalkordriveway
4.Rod
2.Entrancetrench5.Rodguidetool
3.Boringbit
5.Withthepersonguidingtheboringbitpositionedto
therightofthetrench(Figure20),starttheengine,
movethepumpselectorvalvetoslow ,positionthe
throttletowithinthemiddleoftheRPMrange,and
pushthehydra-borer-controlleverforwardtostartthe
forwardrotationoftheboringbit.
6.Slowlymovethemachineforward,whiletheperson
withtherodguidetoolguidestheboringbitintothe
soil(Figure20).
8
7.Oncetheentiredrillbitisinthesoil,pushthecontrol
leverintoneutral.
8.Stoptheengineandwaitforallmovingpartstostop.
9.Checkthegradeoftherod.
Iftherodisnotwithinthegradetolerancesforthejob
beingperformed,starttheengine,anddrivebackward
topulltheboringbitoutofthesoil,thenrepeatsteps
5
through9,makingadjustmentstocorrectthegrade.
10.Removetherodguidetool.
11.Starttheengineandpullthecontrolleverrearwardto
starttheboringbit.
12.Slowlymovethemachineforwardastheboringbit
digsintothesoil.
Important:Donotdrivetoofast,forcingthebit
intothesoil.Allowthebittoprogressatitsown
rate.Donotpushorpullthebitthroughthesoil
whenthedriveheadisnotturning.
13.Whenabout15cm(6inches)ofrodareleftshowingin
theentrancetrenchorwhentheboringbitcompletely
entersandboresintothefarsideoftheexittrench,
stopthemachine,pushthecontrolleverintoneutral,
andstoptheengine.
14.Iftheboringbithasnotyetenteredtheexittrench,
completethefollowing:
A.Detachtherodfromthedrivehead.
B.Starttheengineandbackuptotheendofthe
entrancetrench.
C.Stopengineandwaitforallmovingpartstostop.
D.Connectanotherrodandrepeatsteps
11through
14.
ReamingtheHole
1.Withashovel,carefullydigaroundtheboringbit
clearingitofsoiluntilitcanberemoved(Figure21).
Figure21
1.Sidewalkordriveway
4.Reamer
2.Exittrench
5.Swivel
3.Shoveldugareaaround
bit
2.Removetheboringbitandattachthereamer(Figure
21).
3.Attachthecableorpipingbeinginstalledtotheswivel
ontheendofthereamer(Figure21).
4.Starttheengineandpullthecontrolleverrearwardto
startthereamer.
5.Slowlymovethemachinerearwardasthereamerdigs
intothesoil.
Important:Donotdrivetoofast,forcingthe
reamerintothesoil.Allowthereamertoprogress
atitsownrate.Neverpushorpullthereamer
throughthesoilwhenthedriveheadisnotturning.
6.Whenarodcouplingisabout15cm(6inches)intothe
entrancetrenchorwhenthereamercompletelyenters
thetrenchwithabout15cm(6inches)ofthecableor
piping,stopthemachine,pullthecontrolleverinto
neutral,andstoptheengine.
7.Ifthereamerhasnotyetenteredtheexittrench,
completethefollowing:
A.Detachtherodfromthedriveheadandrodstill
inthesoil.
B.Starttheengineandmovetothefrontofthe
entrancetrench.
C.Stoptheengineandwaitforallmovingpartsto
stop.
D.Connectthedriveheadtotherodshaftinthesoil.
E.Repeatsteps
4through7.
8.Withthereamerandcable/pipingintheentrance
trench,removethecableorpipingfromthereamer.
9
Storage
1.Beforelongtermstorage,washtheattachmentwith
milddetergentandwatertoremovedirtandgrime.
2.Checktheconditionofthehydraulichoses.Replace
anydamagedhoses.
3.Ensurethatallhydrauliccouplersareconnected
togethertopreventcontaminationofthehydraulic
system.
4.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanydamagedorwornpart.
5.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
6.Storetheattachmentinaclean,drygarageorstorage
area.Coverittoprotectitandkeepitclean.
10
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Thehydrauliccouplerisnotcompletely
connected.
1.Checkandtightenallcouplers.
2.Ahydrauliccouplerisdamaged.
2.Checkthecouplersandreplaceany
thataredamaged.
3.Thereisanobstructioninahydraulic
hose.
3.Findandremovetheobstruction.
4.Ahydraulichoseiskinked.4.Replacethekinkedhose.
5.Theauxiliaryvalveonthemachineis
notopening.
5.Repairthevalve.
Theboredriveheadwillnotrotate.
6.Ahydraulicmotorisdamagedorworn.6.Replaceorrepairthemotor.
11
TheToroUndergroundWarranty
AstecBrandProduct
Soldafter
November1,2012
ALimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroUnderground
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Whereawarrantableconditionexists,wewillrepairtheProduct
atnocosttoyouincludingdiagnostics,labor,andparts.
ThefollowingwarrantyappliesfromthedatetheProductisdeliveredto
theoriginalretailpurchaserorrentalowner.
ProductsWarrantyPeriod
RT600,RT800,RT1000,RT1200,
DD2024,andDD4045
2yearsor1500operatinghours,
whicheveroccursrst
AllOtherEnginePoweredBase
UnitsandFluidMixers
1yearor1000operatinghours,
whicheveroccursrst
AllSerializedAttachments
1year
RockHammer6months
Engines
Throughenginemanufacturers:
2yearsor2000operatinghours,
whicheveroccursrst
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheUndergroundDealerfromwhomyou
purchasedtheProductassoonasyoubelieveawarrantablecondition
exists.IfyouneedhelplocatingaUndergroundDealer,orifyouhave
questionsregardingyourwarrantyrightsorresponsibilities,youmay
contactusat:
ToroCustomerCare
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFreeat855-493-0088(U.S.Customers)
1-952-948-4318(InternationalCustomers)
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenance
andadjustmentsstatedinyourOperator'sManual.Failuretoperform
requiredmaintenanceandadjustmentscanbegroundsfordisallowinga
warrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during
normalProductoperationinclude,butarenotlimitedto:brakes,
lters,lights,bulbs,belts,tracksortires,diggingteeth,diggingbooms,
digging,drive,ortrackchains,trackpads,drivesprockets,idlers,
rollers,blades,cuttingedges,orothergroundengagingcomponents.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,
lubricants,additives,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecals,etc.
•Haulingexpenses,traveltime,mileage,orovertimeassociatedwith
transportingproducttotheauthorizedTorodealer.
Parts
Partsscheduledforreplacementasrequiredmaintenanceinthe
Operator’sManual,arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Partsreplacedunderthiswarrantyare
coveredforthedurationoftheoriginalproductwarrantyandbecomethe
propertyofToro.T orowillmakethenaldecisionwhethertorepairany
existingpartorassemblyorreplaceit.T oromayuseremanufactured
partsforwarrantyrepairs.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroUndergroundDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.
Allimpliedwarrantiesofmerchantabilityandtnessforuseare
limitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.Thiswarranty
givesyouspeciclegalrights,andyoumayalsohaveotherrightswhich
varyfromstatetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir
ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot
applytotheEmissionsControlSystemWarranty.RefertotheEngine
EmissionControlWarrantyStatementsuppliedwithyourproductor
containedintheenginemanufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourUndergroundDealer’sserviceorhavedifculty
obtainingguaranteeinformation,contacttheT oroimporter.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro
Dealer.
374-0291RevA
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Toro Hydra Borer, Pro Sneak 360 Vibratory Plow User manual

Toro
Brand
Toro
Model
Hydra Borer, Pro Sneak 360 Vibratory Plow
Type
User manual
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