Toro CM-658H-S Concrete Mixer User manual

CM-658H-S Concrete Mixer
Toro
Brand
Toro
Model
CM-658H-S Concrete Mixer
Type
User manual

This manual is also suitable for

FormNo.3429-708RevA
CM-658H-S,CM-958H-S,
CM-958H-SED,CM-958H-PED,
andCM-958H-PConcreteMixers
ModelNo.68004—SerialNo.404320000andUp
ModelNo.68006—SerialNo.404320000andUp
ModelNo.68007—SerialNo.404320000andUp
ModelNo.68008—SerialNo.404320000andUp
ModelNo.68009—SerialNo.404320000andUp
ModelNo.68009HD—SerialNo.404320000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3429-708*A
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Becauseinsomeareastherearelocal,state,or
federalregulationsrequiringthatasparkarresterbe
usedontheengineofthismachine,asparkarrester
isavailableasanoption.Ifyourequireaspark
arrester,contactyourAuthorizedT oroServiceDealer.
GenuineT orosparkarrestersareapprovedbythe
USDAForestryService.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
TheDOTtireinformationislocatedonthesideof
eachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings;refertoInspectingtheTires(page
37)toensurethatthetiresonyourmachinemeetor
exceedtheweightrequirementsofyourmachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisdesignedtomixconcrete,plaster,
reproongmaterial,grout,andothersmall-grained
concreteproducts.Youcantowthemachinebehinda
vehicleequippedwithahitchappropriateforthetype
oftowpoleyourmachinehas(ball,pintle,orpinhitch).
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
andFigure2identifythelocationofthemodeland
serialnumbersontheproduct.Writethenumbersin
thespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g241810
Figure1
Side-DumpModels
1.Modelandserialnumberlocation
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
g241813
Figure2
End-DumpModels
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure3),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure3
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
SafetyandInstructionalDecals..........................7
Setup......................................................................10
1InstallingtheT owPole...................................10
2InstallingtheT ongue......................................10
3InstallingtheSafetyChain...............................11
ProductOverview...................................................13
Controls...........................................................14
EngineControls............................................14
Specications..................................................15
Operation................................................................16
ThinkSafetyFirst..............................................16
TowingtheMachine..........................................16
PreparingtoUsetheMachine...........................22
LoweringtheStabilizerLegs.............................22
OpeningtheCowl.............................................23
ClosingtheCowl...............................................23
AddingFuel......................................................23
PerformingDailyMaintenance..........................25
StartingtheEngine...........................................25
ShuttingOfftheEngine.....................................26
MixingtheMaterial...........................................26
DumpingtheMaterial........................................27
CleaningtheDrum............................................28
Maintenance...........................................................29
RecommendedMaintenanceSchedule(s)...........29
Pre-MaintenanceProcedures..............................29
PreparingtheMachineforMaintenance............29
DisconnectingtheSpark-PlugWire..................30
RemovingtheDividerPlate..............................30
InstallingtheDividerPlate................................30
Lubrication..........................................................31
LubricatingtheMachine....................................31
EngineMaintenance...........................................31
ServicingtheAirCleaner..................................31
ServicingtheEngineOil....................................32
ServicingtheSparkPlug...................................34
CleaningtheSparkArrester..............................35
FuelSystemMaintenance...................................36
CleaningtheFuel-SedimentCup......................36
DriveSystemMaintenance..................................37
TireAirPressure...............................................37
InspectingtheTires..........................................37
TorquingtheWheelLugNuts............................38
BeltMaintenance................................................38
CheckingtheDrive-BeltTension.......................38
AdjustingtheDrive-beltTension........................39
ReplacingtheDriveBelts..................................39
Cleaning..............................................................40
CleaningtheMachine.......................................40
Storage...................................................................41
Troubleshooting......................................................42
3
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.T oreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alertsymbol
(Figure3),whichmeans:Caution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghands.Always
followallsafetyinstructionstoavoidseriousinjuryor
death.
WARNING
Machiningorhandlingstone,masonry,
concrete,metal,andothermaterialscan
generatedust,mists,andfumescontaining
chemicals,suchassilica,knowntocause
seriousorfatalinjuryorillness,suchas
respiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.
•Controldust,mist,andfumesatthe
sourcewherepossible.Usewaterfordust
suppressionwhenfeasible.
•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupational
andtradeassociations.
•Alwaysfollowrespiratoryprecautions.
•Whenyoucannoteliminatethehazards
frominhalation,youandanybystanders
shouldweararespiratorapprovedby
OSHAforthematerialbeinghandled.
WARNING
Engineexhaustcontainscarbonmonoxide,
anodorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinan
enclosedarea.
Training
•ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readorunderstandtheinformation,itisthe
owner'sresponsibilitytoexplainthismaterialto
them.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay
restricttheageoftheoperator.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriestopeopleordamageto
property.
Towing
Checkwithyourlocalcountyorstatetowingsafety
regulationsbeforetowingthemachine.
•Toreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,ensure
thatthetowingvehicleismechanicallysoundand
ingoodoperatingcondition.
•Shutofftheenginebeforetransportingthe
machine.
•Whentowingwithaballhitch,ensurethattheball
hitchyouareusingisthepropersizeforthehitch
coupleronthemachine.
•Whentowingwithapintlehitch,ensurethatthe
eyeofthetowpoleisthecorrectdimensionfor
thepintlehook.
•Donottowwithoutthesafetypininsertedintothe
topofthereceiver.
•Inspectthehitchandcouplingforwear.Nevertow
themachinewithdamagedordefectivehitches,
couplings,chains,orothercomponents.
•Checkthetireairpressureonthetowingvehicle
andthemachine.
•Checkthetiretreadandsidewallfordamageand
wear.
•Properlyattachthesafetychainstothetowing
vehicle.
•Ensurethatthedirectionalandbrakelightsare
workingproperly(ifthemachineisequippedwith
thelightkit).
•Ensurethatthedirectional,backup,andbrake
lightsofthetowvehicleareworkingproperly(if
equipped).
•Beforetowing,ensurethatyourmachineis
correctlyandsecurelyattachedtothetowing
vehicle.
•Ensurethatthesafetychainsareproperlysecured
tothevehicle,andleaveenoughslackforturning.
•Donotcarryanymaterialinthemachinewhen
towing.
•Avoidsuddenstopsandstarts.Thiscancause
skidding,orjackkning.Smooth,gradualstarts
andstopswillimprovetowing.
•Avoidsharpturnstopreventrolling.Towonlywith
avehiclethathasahitchdesignedfortowing.Do
4
notattachtowedequipmentexceptatthehitch
point.
•Donottowthemachinefasterthan88km/h(55
mph).
•Usecautionwhenbackingup;useaspotter
outsidethevehicletoguideyou.
•Donotallowanyonetositorrideonthemachine.
•Disconnectthemachinefromthetowvehicle
beforeusingit.
•Securethemachinefrommovementbeforeyou
towit.
•Placechockblocksunderneaththetirestoprevent
themfromrollingwhilethemachineisparked.
Preparation
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Useonlyaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearpersonalprotectiveequipment(PPE)and
appropriateclothing,includingthefollowing:
–Hardhat
–Respiratorordustmask
–Faceshield
–Safetyglasses
–Hearingprotection
–Substantial,slip-resistantfootwear
–Longpants
–Shirtwithlongsleevesthataretightatthe
wrists
–Tight-ttinggloveswithoutdrawstringsorloose
cuffs
•Securelooseclothing,tiebacklonghair,anddo
notwearloosejewelry.
•Operatingtheequipmentsafelyrequiresthefull
attentionoftheoperator.Donotwearradioor
musicheadphoneswhileoperatingthemachine.
•Useextracarewhenhandlingfuels.Theyare
ammableandthevaporsareexplosive.Usethe
followingpracticeswhenhandlingfuel:
–Useonlyanapprovedfuelcontainer.
–Neverremovethefuelcaporaddfuelwiththe
enginerunning.
–Allowtheenginetocoolbeforerefueling.
–Donotsmoke.
–Neverrefuelordrainthemachineindoors.
–Installthefuelcapandtightenitsecurely.
–Keepthecontainernozzleincontactwiththe
tankduringlling.
–Neverllacontainerwhileitisinsideavehicle,
trunk,pickupbed,oranysurfaceotherthan
theground.
–Neverstorethemachineorfuelcontainer
insidewherethereisanopename,suchas
nearawaterheaterorfurnace.
–Ifyouspillfuel,wipeitofftheengineand
equipment.
•Ensurethatthemachineisonalevelsurface
beforeoperatingthemachine.
•Chockthetiresofthemachinetoprevent
unintendedmovement.
•Beforeeveryuse,dothefollowing:
–Inspectthecoupler,ball,andhitch.
–Ensurethatalllightsarefunctioningproperly
(ifequipped).
–Ensurethatthetiresareproperlyinatedas
recommended.
–Ensurethatthewheellugnutsaretightand
torquedproperly.
–Ensurethatthemachineisproperlysecured.
Operation
•Neverruntheengineinanenclosedorpoorly
ventilatedarea.
•Operatethemachineonlyingoodlighting
conditions.
•Beforestartingthemachine,ensurethatthere
arenopersonsorobstaclesnearorunderthe
machine.
•Shutofftheenginebeforeleavingthemachinefor
anyreason.
Neverleavearunningmachineunattended.
Alwaysshutofftheengineandverifythatall
movingpartshavestopped.
•Chockthetiresofthemachineorkeepitattached
tothetowingvehiclewhenitisnotinuse,to
preventitfromrolling.
•Avoidprolongedbreathingofexhaustfumes.
Engineexhaustfumescancausesicknessor
death.
•Keepyourhandsawayfromanymovingparts.
Keepyourfeetawayfromthetiresandthefront
post.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Ensurethattheareaisclearofotherpeopleor
petsbeforeoperatingthemachine.Stopthe
machineifanyoneentersthearea.
•Neverplaceyourhandsoranysolidobjectintothe
drumwhenthemachineisinoperation.
5
•Donottouchpartswhichmaybehotfrom
operation.Allowthemtocoolbeforeattemptingto
maintain,adjust,orservicethemachine.
•Nevermovethemachinewhiletheengineis
running.
•Keepthecowlclosedandlatchedduringoperation.
•Ensurethatalltheguardsandshieldsaresecurely
inplacebeforeoperatingthemachine.
•Ifthemixingpaddlesstrikeaforeignobjectorifthe
machineshouldstartmakinganunusualnoiseor
vibration,shutofftheengineandemptythedrum.
Waitforallmovingpartstocometoacomplete
stopandcool.Vibrationisgenerallyawarningof
trouble.Inspectforcloggingordamage.Clean
andrepairand/orreplacedamagedparts.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Lightningcancausesevereinjuryordeath.Ifyou
seelightningorhearthunderinthearea,donot
operatethemachine;seekshelter.
MaintenanceandStorage
•Beforeperformingmaintenance,dothefollowing:
–Parkthemachineonalevelsurface.
–Shutofftheengine.Waitforallmovementto
stopandremovethesparkplugwirebefore
adjusting,cleaning,orrepairing.
–Allowtheenginetocoolbeforeperforming
maintenanceorstoring.
–Disengageallpowerandoperationcontrols
beforemakinganyrepairs.
•Neverlubricate,service,repair,oradjustthe
machinewhileitisrunning.
•Keepequipmentmaterialsclearfromthemufer
andenginetohelppreventres.Wipeupany
spilledoilorfuel.
•Neverallowuntrainedpersonneltoservicethe
machine.
•Keepyourhands,feet,andclothingawayfrom
movingparts.Ifpossible,donotmakeadjustments
withtheenginerunning.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Removeanybuildupofgrease,oil,ordebrisfrom
themachine.
•Stopthemachine,shutofftheengine,andinspect
themachineifaforeignobjectentersthedrumor
causesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.
•Donottamperwithsafetydevices.
•Securethemachinefrommovementandchock
thetireswhenstoringthemachine.
•Keepallnuts,bolts,screws,andhoseclamps
securelytightened.Keepthemachineingood
condition.
•UseonlygenuineT ororeplacementpartsto
ensurethattheoriginalstandardsaremaintained.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal125-4939
125-4939
1.Warning—readthe
Operator’sManual.
4.Toxicgasinhalation
hazard—Donotrunthe
engineinanenclosed
space.
2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keepyourhands
awayfrommovingparts;
keepallguardsand
shieldsinplace.
5.Explosionhazard—shut
offtheengineandkeep
awayfromameswhen
refueling.
3.Entanglementhazard
atpaddles—shutoff
theengineandwait
forallmovingpartsto
stopbeforeperforming
maintenance.
decal125-4940
125-4940
1.Warning
3.Engine—shutoff
2.Engine—run
decal125-8175
125-8175
1.ReadtheOperator’sManualforinformationongreasing
themachine.
decal133-8062
133-8062
7
decal125-8216
125-8216
1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.
2.Warning—limittowing
speedtolessthan88km/h
(55mph).
decal130-8322
130-8322
1.Onlyusefuelwithan
alcoholcontentbyvolume
under10%.
3.Donotusefuelwithan
alcoholcontentbyvolume
greaterthan10%.
2.ReadtheOperator's
Manualformore
informationonfuel.
decal132-4041
132-4041
1.ReadtheOperator'sManualformoreinformationonservicingthemachine.
8
decal132-4042
132-4042
1.ReadtheOperator'sManualformoreinformationonservicingthemachine.
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Towpolekit(soldseparately)
1
Installthetowpole(side-dumpmodels
only).
Tongue1
Frontstabilizerleg1
Shortbolt
6
Longbolt1
2
Nut
7
Installthetongue(end-dumpmodels
only).
Safetychain
1
3
Connectinglink
2
Installthesafetychain.
1
InstallingtheTowPole
Side-DumpModelsOnly
Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
TowPoleSpecications
Purchasethetowpolekit(includingfasteners)that
meetsyourneedsfromyourAuthorizedService
Dealer.Themachinehasthefollowingtowpole
options:
HitchTypeLength
50mm(2inch)ball—stamped78.7cm(31inches)or127cm
(50inches)
50mm(2inch)ball—forged78.7cm(31inches)or127cm
(50inches)
Pintle
78.7cm(31inches)or127cm
(50inches)
InstallingtheTowPole
1.Removetheboltandnutfromthetowpole
(Figure4).
g019804
Figure4
1.Towpole4.Bolthole
2.Frontpost
5.Frametting
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholein
thepolewiththeholeintheframetting(Figure
4).
3.Inserttheboltthroughtheholesinthettingand
thepole(Figure4).
4.Threadthenutontotheboltandtightenthem
untiltheyaretightagainsttheframetting
(Figure4).
Note:Iftheself-lockingnyloninsertinthe
locknutwearswithuse,replacethenutwitha
newGrade5orGrade8locknut.
10
2
InstallingtheTongue
End-DumpModelsOnly
Partsneededforthisprocedure:
1Tongue
1Frontstabilizerleg
6
Shortbolt
1Longbolt
7
Nut
Procedure
1.Lowertherearstabilizerlegs;refertoLowering
theStabilizerLegs(page22).
2.Placejackstandsunderthefrontframerail
topreventthemachinefromtippingforward
(Figure5).
WARNING
Mechanicalorhydraulicjacksmayfailto
supportthemachineandcauseserious
injury.
Usejackstandswhensupportingthe
machine.
g021091
Figure5
1.Supportpoints
3.Removethe2nutsandboltsthatsecurethe
frontstabilizerlegtotheframe(Figure6)and
removethefrontstabilizerleg.
g021092
Figure6
1.Frontstabilizerleg
4.Installthetongueintotheopeningatthefront
ofthemachineandsecureitwith6nutsand
shortboltstorquedto102N∙m(75ft-lb);refer
toFigure7.
g021093
Figure7
1.Clevispin
4.Nut
2.Longbolt5.Tongue
3.Shortbolt
6.Frontstabilizerleg
5.Alignthetoprearholeinthefrontstabilizerleg
totheholepastthehandleinthefrontofthe
tongue(Figure7).
6.Installthelongboltthroughtheholesandsecure
itwithanuttorquedto102N∙m(75ft-lb);refer
toFigure7.
Note:Thestabilizerlegpivotsrearwardonthe
bolt.Ifyouinstalltheboltintothewronghole,
thestabilizerlegwillnotworkproperly.
7.Inserttheclevispintolockthefrontstabilizerleg
inposition(Figure7).
11
3
InstallingtheSafetyChain
Partsneededforthisprocedure:
1
Safetychain
2
Connectinglink
Procedure
Formahookontheendofabendablepieceofrodor
stiffwire(notincluded)andinstallthesafetychainand
connectinglinksasshowninFigure8or.Figure9
g035100
Figure8
Side-DumpModels
g035474
Figure9
End-DumpModels
Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.
12
ProductOverview
g019730
Figure10
Side-DumpModels
1.Enginecowl5.Towpole
2.Engineswitch
6.Safety-chainkeyholes
3.Drum7.Drum-tiltbrake
4.Handwheel8.Rubberlatch
g019914
Figure11
End-DumpModels
1.Tongue-mountedtow
coupler
7.Handwheel
2.Safety-chainkeyholes
8.Drum-tiltbrake
3.Rubberlatch9.Frontstabilizerleg
4.Engineswitch10.Rearwardpinhole
5.Enginecowl
11.Clevispin
6.Drum12.Rearstabilizerlegs
13
Controls
Becomefamiliarwithallofthecontrolsbeforeyou
starttheengineandoperatethemachine.
EngineSwitch
WhentheengineswitchonthecowlisintheRUN
position,itallowstheenginetorun.Movingtheengine
switchtotheSTOPpositionshutsofftheengine.
EngineControls
g019744
Figure12
1.Recoil-starthandle5.Fuelcap
2.Fuelvalve
6.Oildipstick
3.Chokelever7.Oil-drainplug
4.Throttlelever
8.On/Offswitch
FuelValve
Thefuelvalve(Figure13)islocatedunderneaththe
chokelever.Movetheleverforthefuelvalvetothe
ONpositionbeforeattemptingtostarttheengine.
Whenyouhavenishedmixing,shutofftheengine
andmovethefuel-valvelevertotheOFFposition.
g018792
Figure13
1.Fuelvalve3.Throttlelever
2.Chokelever
ChokeLever
Usethechokelever(Figure13)tostartacoldengine.
Beforepullingtherecoil-starthandle,movethechoke
levertotheCLOSEDposition.Oncetheengineis
running,movethechokelevertotheOPENposition.
Donotusethechokeiftheengineisalreadywarmed
uporiftheairtemperatureishigh.
ThrottleLever
Thethrottlelever(Figure13)controlsthespeed(rpm)
oftheengine.Itislocatednexttothechokelever.It
setstheenginespeedandthereforecanincreaseand
decreasetherotationspeedofthemixingpaddles.
Forbestperformance,setthiscontroltotheFAST
positionwhenmixingmaterial.
EngineOn/OffSwitch
TheOn/Offswitchislocatedonthefrontoftheengine.
•RotateittotheONpositiontostartandrunthe
engine.
•RotateittotheOFFpositiontoshutofftheengine.
14
g021103
Figure14
1.OFFposition2.ONposition
Recoil-StartHandle
Tostarttheengine,pulltherecoil-starthandle(Figure
12)quicklytoturntheengineover.Theengine
controlsdescribedabovemustallbesetcorrectlyfor
theenginetostart.
Oil-LevelSwitch
Theoil-levelswitchislocatedinsidetheengine,andit
doesnotallowtheenginetorunintheeventtheoil
levelisbelowthesafeoperatinglimit.
Handwheel
Thehandwheelcontrolsthetiltofthedrum.
Drum-tiltBrake
Thedrum-tiltbrakelocksthedrumintoanupright
positionoradischargingposition.
Recoil-StartHandle
Tostarttheengine,pulltherecoil-starthandle(Figure
12)quicklytoturntheengineover.Theengine
controlsdescribedabovemustallbesetcorrectlyfor
theenginetostart.
Oil-LevelSwitch
Theoil-levelswitchislocatedinsidetheengine,andit
doesnotallowtheenginetorunintheeventtheoil
levelisbelowthesafeoperatinglimit.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Model6800468006680076800868009
BatchCapacity
0.17m
3
(6.0ft
3
)
0.255m
3
(9.0ft
3
)
0.255m
3
(9.0ft
3
)
0.255m
3
(9.0ft
3
)
0.255m
3
(9.0ft
3
)
TotalVolume0.255m
3
(9.0ft
3
)
0.43m
3
(15.1ft
3
)
0.43m
3
(15.1ft
3
)
0.43m
3
(15.1ft
3
)
0.43m
3
(15.1ft
3
)
DrumMaterial
SteelSteelSteel
PolyethylenePolyethylene
Length198cm
(78inches)
213cm
(84inches)
216cm
(85inches)
216cm
(85inches)
213cm
(84inches)
Width117cm
(46inches)
142cm
(56inches)
216cm
(85inches)
216cm
(85inches)
142cm
(56inches)
Height147cm
(58inches)
165cm
(65inches)
180cm
(71inches)
180cm
(71inches)
165cm
(65inches)
Weight313kg
(690lb)
363kg
(800lb)
397kg
(875lb)
397kg
(875lb)
381kg
(837lb)
15
Operation
Important:Beforeoperating,checkthefueland
oillevels,andremovedebrisfromthemachine.
Ensurethattheareaisclearofpeople.
ThinkSafetyFirst
Carefullyreadallsafetyinstructionsandsymbolsin
thismanual,ontheproductdecals,andothermedia
suppliedwiththeproduct.Knowingthisinformation
couldhelpyouorbystandersavoidinjury.
Knowhowtoquicklyshutdownthemachineinan
emergency.
Useahard-hat,hearingprotection,ashirtwithlong
sleevesthataretightatthewrists,tight-ttinggloves
withoutdrawstringsorloosecuffs,eyeprotection,and
adustmaskorrespirator.Ameshvisoralonedoes
notprovidesufcienteyeprotection;supplementwith
protectiveglasses.
CAUTION
Thismachineproducessoundlevelsthatcan
causehearinglossthroughextendedperiods
ofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
g242004
Figure15
1.Wearhearingprotection.
TowingtheMachine
Beforetowingthemachine,readalltheinformation
andperformalltheapplicableprocedurestointhis
sectiontoensuresafeandpropertowing.
WARNING
Towingthemachineathighspeedincreases
theriskofahitchmalfunctionandtirefailure.
Higherspeedsalsoincreasethemomentum
ofthemachineandbrakingdistance.Ifthe
machinedetachesfromthetowvehicleathigh
speed,itcouldcausedamagetoproperty,or
injuryordeathtobystanders.
Donotexceed88km/h(55mph)whentowing
themachine.Forpoorroadconditionsor
inclementweather,reducespeedaccordingly.
WARNING
Towingthemachinewithmaterialinthedrum
increasestheriskofahitchmalfunctionand
tirefailure.Inaddition,materialcouldbounce
outofthedrumandhitothervehiclesand/or
people.Materialinthedrumincreasesthe
weight,whichaffectsmomentumandbraking
distance.
Donottowthemachinewithmaterialinthe
drum.
•ReviewandunderstandtheSafeOperating
Practices(page4).
•Testthebrakesofthetowvehiclebeforetowing.
•Avoidsuddenstartsandstopswhiletowingthe
machine.
TowVehicleRequirements
Beforeconnectingthemachinetoyourtowvehicle,
ensurethatyourvehicleispreparedasfollows:
•Ensurethatyourtowvehiclehastowing
capacityfortheweightofthemachine;referto
Specications(page15).
•UseaClass2orlargerreceiver.
•Ensurethatyourtowvehiclehastheappropriate
hitchtotowthemachine;optionsincludea50mm
(2inch)ballhitchorapintlehitch.
•Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetow
vehicleiscompatiblewiththeelectricalconnector
ofthemachine.Themachineusesastandard
4-pin,atplug.Ifyourtowvehiclehasadifferent
typeofplug,obtainanadapterfromanautomotive
partsstore.
16
PreparingtheMachineforTowing
1.Shut-offtheengineandfuelvalve.
2.Emptythedrum.
3.Usingthehandwheel,positionthedrumsothatit
ispointingdowntowardtheground(Figure16).
g019806
Figure16
1.Drumpointingdown3.Towpoleboltedinplace
2.Drum-tiltbrakeengaged
4.Lockthedrumintopositionbypushingdownthe
drum-tilt-brakehandle(Figure17).
g019733
Figure17
Drum-TiltBrake
1.Unlockedposition2.Lockedposition
5.Closetheenginecowlandsecurethecowl
latches(Figure18).
g019741
Figure18
6.Inspectthetires;refertoInspectingtheTires
(page37).
RaisingtheStabilizerLegs
End-DumpModelsOnly
End-dumpmodelshaveafrontstabilizerlegand2
rearstabilizerlegs.
Raisethestabilizerlegsbeforetowingthemachine.
1.Adjustthemachinesothatthereisnoweight
restingontherearstabilizerlegs.
2.Pulltheclevispinoutfrom1oftherearstabilizer
legsandthebracket(Figure19).
g019917
Figure19
17
3.Slidethestabilizerlegupinthebracketand
alignthepinholeofthebracketwiththelower
holeinthestabilizerleg(Figure19).
4.Pushtheclevispinthroughtheholeinthe
bracketandthestabilizerleg(Figure19).
5.Repeatsteps1through4fortheotherrear
stabilizerleg.
6.Liftupwardonthetonguesothatthereisno
weightrestingonthefrontstabilizerleg.
7.Pulltheclevispinoutfromthefrontstabilizerleg
andthetongue(Figure20).
g019915
Figure20
1.Removetheclevispin.3.Installtheclevispin.
2.Rotatethestabilizerleg
up.
8.Rotatethefrontstabilizerlegupintothetongue
(Figure20).
9.Pushtheclevispinthroughtherearwardholein
thetongueandthefrontstabilizerleg(Figure
20).
HitchingtheMachinetoaTow
Vehicle
Yourmachineisequippedwith1ofthefollowing
hitchtypes;hitchitasdescribedintheappropriate
procedure:
•Stamped-ballcoupler—HitchingaStamped-Ball
Coupler(page18)
•Forged-ballcoupler—HitchingaForged-Ball
Coupler(page19)
•Pintle-hitchcoupler—HitchingaPintle-Hitch
Coupler(page19)
•Pin-hitchcoupler—HitchingaPin-HitchCoupler
(page20)
HitchingaStamped-BallCoupler
1.Applychassisgreasetothesocketofthecoupler
andtheareaoftheclampthatcontactstheball.
2.Oilthepivotpointsandslidingsurfacesofthe
couplerwithSAE30motoroil.
3.HitchthemachineasshowninFigure21.
18
g035113
Figure21
HitchingaForged-BallCoupler
1.Applyremovablethread-lockingcompoundto
thethreadsofthecouplerbolttopreventthe
couplerhandlefromcomingloose.
Important:Applythread-lockingcompound
asneededinthefuture.
2.Applychassisgreasetothesocketofthecoupler
andtheareaoftheclampthatcontactstheball.
3.HitchthemachineasshowninFigure22.
g035115
Figure22
Note:Useawrenchtokeeptheboltfrom
spinning.
HitchingaPintle-HitchCoupler
g035164
Figure23
19
HitchingaPin-HitchCoupler
g035116
Figure24
Note:Usea19mm(3/4inch)or22mm(7/8inch)
hitchpin.
ConnectingtheSafetyChainsto
theTowVehicle
1.Pullthesafetychainthroughtheslotsinthe
keyholes,sothatthelengthsoneachsideare
equal.
2.Crossbothlengthsofchainunderthetow
pole(underthetongueforend-dumpmodels).
Forside-dumpmodels,refertoFigure25.For
end-dumpmodels,refertoFigure26.
Note:Crossingthechainsdecreasesthe
chancesofthefrontofthemachinedropping
tothegroundifthehitchdoesnotholdthe
connection.
g021177
Figure25
Side-DumpModels
1.Connectinglinks3.Chaincrossedundertow
pole
2.Keyholesinfrontpost
g019928
Figure26
End-DumpModels
1.Connectinglinks3.Chaincrossedunder
tongue
2.Keyholes
4.Chain
3.Connecteachlengthofchaintothesafety
chainmountingpointonthetowvehiclewiththe
connectinglinks(Figure27).
Important:Ensurethatthechainhas
enoughslackforturningaroundcorners
whentowingthemachine.
Note:Forside-dumpmodels,stowtheexcess
chaininsidethebottomofthefrontpostby
pushingitintothekeyholesandlatchingthe
appropriatelinksintothekeyholeslots.
Note:Forend-dumpmodels,connectthe
connectinglinkstotheappropriatelinksinthe
safetychain(Figure27).Iftheexcesschain
hangstoolowandtouchestheground,connect
20
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Toro CM-658H-S Concrete Mixer User manual

CM-658H-S Concrete Mixer
Toro
Brand
Toro
Model
CM-658H-S Concrete Mixer
Type
User manual
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