Barco ILite 6 MD Installation guide

ILite MD

Installation manual

Fixed LED displays

R5976769/02

09/01/2008

Barco nv Media

Noordl

aan 5, B-8520 Kuurne

Phone: +32 56.36.89.70

Fax: +32 56.36.83.86

E-mail:

[email protected]

Visit us at the web: www.barco.com

PrintedinBelgium

Changes

Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-

ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the

program(s) described in this publication at any time without notice.

This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this

publication; these changes are incorporated in new editions of this publication.

stored in a retrieval system without the prior written consent of Barco.

Federal Communications Commission (FCC Statement)

This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC r

ules.

These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with

the instruction manual, may cause harmful interference to radio communications. Operation of t

his equipment in a residential area may

cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense

Trademarks

Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.

All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for

the products or their manufactures.

Guarantee and Compensation

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser

must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco

must be informed immediately in writing of any complaints.

The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,

at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement

at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a

reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or

indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component

of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties

guaranteed in writing or due to the intent or gross negligence or part of Barco.

If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,

in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not

agreed upon in the contract, all guarantee claims of th

e purchaser will be rendered invalid. Not included in the guarantee coverage are

system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as

well as normal maintenance are not subject to the guarantee provided by Barco either.

The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by

the customer.

Table of contents

TABLE OF CONTENTS

1. Safety................................................................................................................ 3

1.1 Safety guidelines .................................................................................................................... 4

1.2 Important safety instructions ........................................................................................................ 5

1.3 Important warnings .................................................................................................................. 6

2. Installation requirements ........................................................................................ 7

2.1 Mechanical requirements............................................................................................................ 8

2.2 Electrical requirements..............................................................................................................10

2.3 System requirements for the Control software .....................................................................................11

3. Components of a fixed ILite MD display ......................................................................13

3.1 ILite MD precision frames...........................................................................................................14

3.2 ILite MD tile ..........................................................................................................................17

3.3 Power boxes......................................................................................................................... 19

3.4 Digitizer ..............................................................................................................................20

3.5 Fiberlink system .....................................................................................................................21

3.6 Control software .....................................................................................................................22

4. Physical installation ..............................................................................................23

4.1 Installing the fixation plates .........................................................................................................24

4.2 Removing the left side of a precision frame ........................................................................................ 25

4.3 Removing the bottom side of a precision frame....................................................................................27

4.4 Aligning and securing of a precision frame.........................................................................................28

4.5 Installing the precision frames onto the support structure .........................................................................30

4.6 Mounting the ILite MD tiles..........................................................................................................32

4.7 Z-alignment of the ILite MD tiles ....................................................................................................34

5. Cabling of an ILite MD display ..................................................................................37

5.1 ILite MD tile connectivity . ...........................................................................................................38

5.2 Power cabling of an ILite MD display ...............................................................................................39

5.3 Data cabling of an ILite MD display.................................................................................................41

6. Maintenance........................................................................................................43

6.1 Cleaning the outside of the ILite MD display .. .....................................................................................44

6.2 Software update .....................................................................................................................45

6.3 Color calibration .....................................................................................................................46

7. Servicing............................................................................................................47

7.1 Safety instructions...................................................................................................................48

7.2 ILite MD tile diagnostic . . . ........................................................................................................... 49

7.3 Replacement of the re-sync unit ....................................................................................................50

7.4 Tile accessing........................................................................................................................51

7.5 Hot swap of an ILite MD tile.........................................................................................................52

A. Dimensions ..........................................................................................................53

A.1 ILite MD tile dimensions.............................................................................................................54

A.2 Dimensions of the ILite MD precision frames.......................................................................................55

A.3 Dimensions of the ILite MD fixation plate...........................................................................................61

B. Specifications .......................................................................................................63

B.1 Specifications ILite 6 MD tile........................................................................................................64

B.2 Specifications ILite 8 MD tile........................................................................................................65

B.3 Specifications ILite 10 MD tile.......................................................................................................66

B.4 Specifications ILite 12 MD tile.......................................................................................................67

B.5 Weight of individual parts of an ILite MD display . . ................................................................................. 68

C. Order info ............................................................................................................69

C.1 Spare part order info ................................................................................................................70

R5976769 ILITE MD 09/01/2008

1

Table of contents

2 R5976769 ILITE MD 09/01/2008

1. Safety

1. SAFETY

About this chapter

Read this chapter attentively. It contains important information to prevent personal injury while installing an ILite MD display. Fur-

thermore, it includes several cautions to prevent damage to the ILite MD tiles. Ensure that you understand and follow all safety

guidelines, safety instructions and warnings mentioned in this chapter before installing the ILite MD display. After this chapter, addi-

tional “warnings” and “cautions” are given depending on the installation procedure. Read and follow these “warnings” and “cautions”

as well.

Overview

• Safety guidelines

• Important safety instructions

• Important warnings

R5976769 ILITE MD 09/01/2008

3

1. Safety

1.1 Safety guidelines

Personal protection

WARNING: Ensure you understand and follow all the safety guidelines, safety instructions, warnings and

cautions mentioned in this manual.

WARNING: Be aware of suspended loads.

WARNING: Wear a hard hat to reduce the risk of personal injury.

WARNING: Be careful while working with heavy loads.

WARNING: Mind your fingers while working with heavy loads.

Installation personnel

This installation must be performed by authorized and qualified technical personnel only.

Accredited safety officers must ensure the safety of the site, construction, assembly, connection, use, dismantling, transport etc. of

such safety critical systems.

Caution

Installation should be performed only after you are thoroughly familiar with all of the proper safety checks and installation instructions.

To do otherwise increases the risk of hazards and injury to the user.

Assembly parts are designed for intended use only in conjunction with ILite MD LED displays.

Do not modify and/or replicate any component. Barco uses specific

materials and manufacturing processes in order to achieve part

strength. Consult Barco for assistance with custom applications.

Always follow Barco installation instructions. Contact Barco if you should have any question regarding the safety of an application.

The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe assembly of systems.

Product care

Structural & mounting components should be kept dry, clean, lubricated (only if recommended), coated properly, and otherwise

maintained in a manner consistent with part design. Barco products must be used in a manner consistent with their design and

inspected on a routine basis for security, wear, deformation, corrosion and any other circumstances that may affect the load handling

capability of the part.

Barco recommends inspections at regular interval

s for all installations and increasing in frequency for more critical installations. If

a part is found to have damage, which may cause a decrease in load capability, the part must be removed for service or replaced

immediately.

Under no circumstances are Barco parts repairable by anyone other than Barco.

4

R5976769 ILITE MD 09/01/2008

1. Safety

1.2 Important safety instructions

Instructions:

• Read these instructions.

• Keep these instructions.

• Heed all warnings.

• Follow all instructions.

• Clean only with materials or chemicals that are inert, nonabrasive, noncorrosive and non-marking. Consult the manufacturer

for further advice should any doubts exist regarding any cleaning procedure.

• Do not block ventilation openings. Install in accordance with the manufacturers instructions.

• Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that

produce heat.

• Do not defeat the safety purpose of the polarized or grounding type plugs/sockets. If the provided sockets/plugs are damaged

then replacement of the defective parts must be undertaken immediately.

• Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, and the point

where they exit from the apparatus. Replace damaged power/data cords immediately.

• Only use attachments/accessories specified by the manufacturer.

• Disconnect the power to this apparatus during lightning storms or provide suitable additional lightning protection. Unplug this

apparatus when unused for long period of time.

• Refer all servicing to qualified service technicians/personnel. Servicing is required when the apparatus has been damaged in

any way, such as power-supply cord or plug is damaged, the apparatus does not operate normally, or has been dropped.

• Use only with systems or peripherals specified by the manufacturer, or sold with the apparatus. Use ca

ution during lifting/moving

or transporting to avoid damage by possible tipping.

R5976769 ILITE MD 09/01/2008

5

1. Safety

1.3 Important warnings

Important warnings:

Risk of electric shock:

Do not open. To reduce the risk of electric shock, do not remove cover (or back). No user-serviceable parts inside. Refer servicing

to qualified service personnel.

Maximum and minimum ambient temperature:

The maximum ambient temperature for the LED wall is 40 °C, the minimum temperature is 0 °C.

High leakage current:

The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric

shock due to high leakage current, proper grounding of the installation is required.

Flammable materials:

Keep flammable materials away from the installation (such as curtains). A lot of energy is transferred into heat. The installation

should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation must

be provided.

ESD and LED’s:

LED components used in ILite MD displays are ESD (Electro-Static Discharge) sensitive. To prevent the possibility of destroying

LED components do not touch either in operation or while switched off.

Risk of electric shock / Risk of fire: To protect against risk of fire caused by overloading of power cables, MAXIMUM six (6) tiles

may be connected in parallel. Each power source cable supplying maximum six (6) tiles should be protected by a circuit breaker or

fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and Canada). Note that one ILite MD tile requires 200-240 VAC, 50-60 Hz,

1.45 amps at 230 VAC.

Disconnect device:

When the appliance inlets of the individual tiles are not accessible, the socket outlets supplying the rack shall be installed near the

equipment and be easily accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring.

This equipment MUST be earthed:

In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the grounding

type plug will expose you to the risk of electric shock.

Power system:

It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and grounding

conductor) in order to avoid large ground current loops due to voltage differences in the neutral conductor. The total electrical

installation should be protected by an appropriately rated disconnect switch, circuit breakers and Ground Fault Current Interrupters.

The installation shall be done according to the local electrical installation codes. In Europe special attention should be given to EN

60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to.

Mains cords:

The power cords delivered with this system have special properties for safety. They are not user serviceable. If the power cords are

damaged, replace them only with new ones. Never try to repair a power cord.

6

R5976769 ILITE MD 09/01/2008

2. Installation requirements

2. INSTALLATION REQUIREMENTS

About this chapter

This chapter enumerates the mechanical requirements for the support structure, the electrical requirements to power up the ILite MD

display and the system requirements to run the control software efficient.

WARNING: The ILite MD display is an indoor product. Use the ILite MD tiles only in a dry area away from

direct sunlight, dust and moisture. Never install and use the ILite MD tiles in an outdoor environment.

Overview

• Mechanical requirements

• Electrical requirements

• System requirements for the Control software

R5976769 ILITE MD 09/01/2008

7

2. Installation requirements

2.1 Mechanical requirements

Support structure

The support structure has to be provided and installed by the customer because they vary from system to system. Although, the

following must be taken into account and must be precisely calculated on individual basis:

1. Weight tolerances : Ensure that the support structure and the floor on which or the wall against which the support structure

has to be installed, is able to handle the complete weight of the fixed ILite MD display.

2. Environmental conditions : Humidity, temperatures, etc.

3. Location

4. Ground stability

5. Front clearances : For optimal impact ensure that there is sufficient free area in front of the ILite MD display and respect the

maximum viewing distance.

6. Local regulations regarding such installations

The ILite MD display has an average weight of 74 kg per square meter display or 14,8 kg per installed ILite MD

tile.

WARNING: Never construct an ILite MD display if there is uncertainty regarding the stability of an installa-

tion or the load holding capabilities. If there are doubts on a systems viability, consult Barco for advice on

professional rigging organizations.

Example of support structure

The support structure in this example is pure illustrative for 7 x 5 ILite MD display. Several variants of support structures are possible

for the same size of ILite MD display. Contact Barco for more information.

Image 2-1

Support structure for the ILite MD display (at the right with tile grid).

Attachment points

Barco provides fixation plates and brackets to attach the ILite MD precision frames with the support structure. For that the support

structure must be equipped with attachment points and it’s obvious that the size of these attachment points must match the size of

the fixation plate. The quantity and the location of the attachment points on the support structure depends on the height and the

width of the ILite MD display. Consult Barco to know the amount and exact location of the attachment points for your ILite MD display.

8

R5976769 ILITE MD 09/01/2008

2. Installation requirements

185

12

1

0

210

1

6

0

A

B

C

Image 2-2

Fixation plate with fixation brackets and shim plates (2 pieces: R9851450). Dimensions given in millimeters

.

A Fixation plate.

B Fixation bracket.

CShimplate.

It’s recommended to integrate a service platform in the support structure. Such a platform allows a fast and

easy intervention, if required.

CAUTION: A lot of energy is transferred into heat, which requires a certain amount of airflow at the rear of

the ILite MD display. For that sufficient free space should be availa

ble behind the display to ensure a good

ventilation. The higher the display the more free space is required.

R5976769 ILITE MD 09/01/2008 9

2. Installation requirements

2.2 Electrical requirements

Power requirements

One ILite MD tile requires 200-240 VAC, 50-60 Hz, 1.45 amps at 230 VAC. Note that five ILite MD tiles correspond with a display

surface of 1 m². Power split cables are used to link the power from tile to tile. However, MAXIMUM six (6) tiles may be connected in

parallel. So, one power source cable has to be provided per six (6) tiles. Every power source cable should be protected by a circuit

breaker or fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and Canada).

Barco provides a range of power boxes, which meet the requirements of your ILite MD display. Contact Barco

for more information about power boxes and power requirements for your fixed ILite MD display.

Power system:

It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and ground

ing

conductor) in order to avoid large ground current loops due to voltage differences in the neutral conductor. The total electrical

installation should be protected by an appropriately rated disconnect switch, circuit breakers and Ground Fault Current Interrupters.

The installation shall be done according to the local electrical installation codes. In Europ

e special attention should be given to EN

60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to.

Disconnect device:

When the appliance inlets of the individual tiles are not accessible, the socket outlets supplying the rack shall be installed near the

equipment and be easily accessible, or a readily accessible general disconnect device shal

l be incorporated in the fixed wiring.

This equipment MUST be earthed:

In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the grounding

type plug will expose you to the risk of electric shock.

10

R5976769 ILITE MD 09/01/2008

2. Installation requirements

2.3 System requirements for the Control software

Before you begin

Is assumed you are familiar with the Windows operating system at your site.

The CD-ROM in your package contains a Windows-based installation program. You can install the software from the CD-ROM.

System requirements

Minimum specifications :

• Hardware

- PC Pentium III or equivalent, 2 GHz

-512MbRAM

- Free hard disk space: 300 Mb

- XGA resolution (1024 x 768)

- Serial communication port

- Ethernet connection

• Software

- Windows 2000

1

, Windows XP Home or Windows XP Professional

Recommended specifications :

• Hardware

- PC Pentium IV or equivalent, 2.4 GHz

-1GbRAM

- 300 Mb hard disk free space

- SXGA resolution (1280 x 1024) with 32 Mb video memory

- Serial communication port

- Ethernet connection

• Software

- Windows XP Professional

Windows Vista is not supported.

1. It runs on Windows 2000 but when problems are discovered, Barco does not deliver any support

R5976769 ILITE MD 09/01/2008 11

2. Installation requirements

12 R5976769 ILITE MD 09/01/2008

3. Components of a fixed ILite MD display

3. COMPONENTS OF A FIXED ILITE MD DISPLAY

System overview

The fundamental elements of a fixed ILite MD display are:

• Solid support structure (see "Mechanical requirements", page 8 ).

• ILite MD precision frames.

• ILite MD tiles.

• Power boxes.

• Digitizer.

• Control software.

Block diagram of a fixed ILite MD display:

Sources Digitizer

Control

PC

Power

box

RS232

Tile 1

LED-wall

Tile 2

Tile 3

Image 3-1

About this chapter

This chapter describes the typical components and accessories, used in a fixed ILite MD display, more in detail. For other, common

used components in Barco LED displays like power boxes, digitizer, fiberlink, compact link and control software, we refer to the

manual of these components for more information about use and installation.

Overview

• ILite MD precision frames

• ILite MD tile

• Power boxes

• Digitizer

• Fiberlink system

• Control software

R5976769 ILITE MD 09/01/2008

13

3. Components of a fixed ILite MD display

3.1 ILite MD precision frames

Introduction

The basic building blocks of an ILite MD display are the ILite MD precision frames. These precision frames, which are mounted

and leveled upon a solid support structure, allow a fast and correct installation of the ILite MD tiles. Due to the multitude of possible

screen sizes/configurations Barco offers six different sizes of precision frames. The size of the precision frames is expressed in a

number of ILite MD tiles, which fit horizontally and vertically in such a frame:

•H2xV2(R9850780)

•H2xV3(R9850781)

•H3xV2(R9850782)

•H3xV3(R9850783)

•H3xV4(R9850784)

•H4xV3(R9850785)

Image 3-2

ILite MD precision frame H2 x V2 (R9850780)

Image 3-3

ILite MD precision frame H2 x V3 (R9850781)

Image 3-4

ILite MD precision frame H3 x V2 (R9850782)

Image 3-5

ILite MD precision frame H3 x V3 (R9850783)

Image 3-6

ILite MD precision frame H3 x V4 (R9850784)

Image 3-7

ILite MD precision frame H4 x V3 (R9850785)

CAUTION: ILite MD precision frames are only to be used in conjunction with Barco ILite MD tiles.

CAUTION: Handle the precision frames with care. Do not walk on or drop the frames. Never bang with a

hammer or other heavy duty tools on the precision frames. Never use the ILite MD precision frames to climb

o

nto the ILite MD display.

14 R5976769 ILITE MD 09/01/2008

3. Components of a fixed ILite MD display

Recognizing the top side of the ILite MD precision frames

A

B

TOP

Image 3-8

Fixation plate and brackets

Barco provides fixation plates to attach the ILite MD precision frames to the support structure. Each fixation plate is standard

equipped with two brackets and six shim plates (0.5 mm, 1 mm and 2 mm thickness), which can be used to level the precision

frames.

A

BC D E

Image 3-9

ILite MD fixation bracket (R9851450).

A Attachment plate.

B 2 mm shim plate.

C 1 mm shim plate.

D 0.5 mm shim plate.

EBracket.

Understanding the positioning code of the ILite MD precision frames

Each precision frame is coded with a letter followed by two numbers. The letter indicates the ILite MD display to which this precision

frame is part of (very useful in case there is more than one ILite MD display to install at the same location). The first number indicates

the row in which to assemble, the second indicates the column. This code starts counting from the bottom left corner of the ILite MD

display.

A.1.1 A.1.2 A.1.3

A.2.1 A.2.2 A.2.3

Image 3-10

ILite MD H7 x V5 precision frames positioning codes.

A.1.1

A.1 .1

Image 3-11

Location of positioning code on an ILite MD precision frame.

Left and/or bottom side removal of the ILite MD precision frames

For transport reasons all the precision frames are delivered with all the sides attached. To join two assembly blocks together, one

of the two sides at the adjoining edge, has to be removed.

Either none, one or two sides of the precision frame have to be removed, depending on its location in the complete wall assembly.

The sides that need to be detached are either the left side or the bottom side or both, because the ILite MD display is build from left

to right and bottom to top.

R5976769 ILITE MD 09/01/2008

15

3. Components of a fixed ILite MD display

• No sides need to be detached from the first precision frame, which is located in the lower left corner of the ILite MD display.

• From the precision frames located in the bottom row of the ILite MD display only the left side needs to be detached.

• From the precision frames located in the left column of the ILite MD display only the bottom side needs to be detached.

• From all other precision frames in the ILite MD display as well the left as the bottom side need to be detached.

Image 3-12

Keep one corner bracket available after removing the left and the bottom side of the same precision frame.

You will need this corner bracket while installing the precision frame into the LED-wall assembly.

16 R5976769 ILITE MD 09/01/2008

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