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Document Number: 020009182 June 15, 2022
Subject: FreshBlender Annual Planned Maintenance
OBSERVE UNIT & FUNCTION
Note any known performance or damage issues before beginning
Planned Maintenance (PM). Most damaged parts can be replaced
while Zone 4 Descale is being performed. Take pictures before
and after cleaning:
• Picture of unit in location
• Inspect dispense head
• Clear Splash Shield & Shuttle
• Scale/product build up
• Condenser Filter at rear of unit
(“See AIR FILTER” on page 4)
• Drain at the front, side and rear of machine.
• Tundish at the rear of unit
• Verify the evaporator (center rear) drain isn’t blocked
• Check product dispense area silicone seals.
• Blender cup cover/EcoBlend holder for cleanliness
• Any other photos that show issues with the unit’s
appearance and operation.
1. Check for leaks.
A. Remove Left & Right side panel and check for
leaks. Specifically, the water inlet in the back to
the regulator, lines to the float, and CIP pump
connection to the manifold.
NOTE: Top front door needs to be halfway open for RIGHT
side panel to be removed.
B. Verify 35psi during water flow on the regulator,
adjust as needed. See “WATER REGULATOR” on
page 8.
2. Check all output functions.
A. Access the SERVICE MENU, from start screen, touch
the three corners in the order shown to access the
password screen. Enter the password for SERVICE
MENU then press ENTER.
1 2
3
NOTE: If the TOUCH TO START or OUT OF SERVICE screen
is not currently displaying on the machine you must first
enter a Flavor Selection screen then double tap the BACK
button to bring the TOUCH TO START screen back up.
A. Go to Service Outputs, choose Dispense & Blend.
Then operate each output one at a time noting any
failures. Be sure to have a cup in the dispense area
when operating product motors. Note any spray
nozzles valves or motors not operating properly.
B. Using the screen controls, move the shuttle
between dispense and blend, note of it’s properly
aligned at each position. Inspect the shuttle rail
and calibrate the shuttle if needed.
C. Using the screen controls, move the blender up &
down. With the door closed turn on the blender
blade rinse and operate the blender blade.
D. Go to Service Outputs> Cleaning and operate the
Water Inlet, CIP Pump, Ice maker Water, Ice maker
Dump Valve, and all CIP Valves 1-8. Place a cup
in the dispense area when testing the CIP valves.
While dispensing with the CIP valves observe the
function of the dispense head.“See DISPENSE
HEAD” on page 7
NOTE: If the dump valve won’t open to empty water from the
float it will need to be manually drained with the water line
disconnected and then cleaned or replaced. Zone 2 & 4 cleaning
cannot be performed until all valves operate correctly. “See
WATER VALVE OPERATION” on page 8.
E. Run Ice Maker Dump Valve or Water Dispense in
Service mode to check and set water pressure while
water is running or dispensing.
F. Replace any failed valve, disconnect water (turn off)
and dump out all water, then shutdown to change
any valves. If the dispense head, sanitation fitting,
shuttle, blender, or stepper motor needs changing, it
can wait till the Zone 4 Descale is being performed.
See “SANITATION FITTINGS” on page 5.
G. Inspect main drain line on right hand side then
remove and clean out in 3 basin sink at store.
“See Drain Inspection” on page 4
H. Pull machine out if not already, place bucket under
drain, and inspect the middle evaporator drain. Make
sure its not pinched or clogged, if so correct before
pushing back into place over store/floor drain.
I. Replace O-rings. See “O-RING REPLACEMENT.” on
page 4.
J. Inspect product bins and condition. See “PRODUCT
BINS” on page 5.
3. Update PM Checklist Inspection Form.
A. Make notes on checklist of anything observed to
this point.
4. Identify software versions
A. Press SUBSYSTEM VERSION INFO button & note
software versions on checklist.
B. Run any updates if needed prior to Zone 4 or 2 cleaning.