WAGO ETHERNET ECO Controller User manual

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Manual

WAGO-I/O-SYSTEM 750

750-852

ETHERNET ECO Controller

PLC

-

ETHERNET Programmable Fieldbus Controller

ECO

Version 1.4.0

Pos: 3 /Alle Serien (Al lgemeine Module)/Rec htliches, Allgemeines/ Impressum für Standar dhandbücher - allg. Angaben, Anschrif ten, Telefonnummern und E-Mai l-Adressen @ 3\mod_121915 1118203_21.doc x @ 21060 @ @ 1

2 WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27

D-32423 Minden

Phone: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69

E-Mail: [email protected]

Web: http://www.wago.com

Technical Support

Phone: +49 (0) 571/8 87 – 4 45 55

Fax: +49 (0) 571/8 87 – 84 45 55

E-Mail: [email protected]

Every conceivable measure has been taken to ensure the accuracy and

completeness of this documentation. However, as errors can never be fully

excluded, we always appreciate any information or suggestions for improving the

documentation.

E-Mail: [email protected]

We wish to point out that the software and hardware terms as well as the

trademarks of companies used and/or mentioned in the present manual are

generally protected by trademark or patent.

WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.

=== Ende der Liste für Textmarke Einband_vorne == =

WAGO-I/O-SYSTEM 750 Table of Contents 3

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

Pos: 5 /Dokumentation al lgemein/Verzeic hnisse/Inhalts verzeichnis - Überschri ft oG und Verzeichnis @ 3\mod_1219 151230875_21.doc x @ 21063 @ @ 1

Table of Contents

1 Notes about this Documentation ............................................................ 11

1.1 Validity of this Documentation ................................................................ 11

1.2 Copyright................................................................................................ 11

1.3 Symbols ................................................................................................. 12

1.4 Number Notation .................................................................................... 14

1.5 Font Conventions ................................................................................... 14

2 Important Notes ........................................................................................ 15

2.1 Legal Bases ........................................................................................... 15

2.1.1 Subject to Changes ........................................................................... 15

2.1.2 Personnel Qualifications.................................................................... 15

2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with Underlying

Provisions .......................................................................................... 15

2.1.4 Technical Condition of Specified Devices ......................................... 16

2.1.4.1 Disposal ........................................................................................ 16

2.2 Safety Advice (Precautions) ................................................................... 17

2.3 Special Use Conditions for ETHERNET Devices .................................. 19

3 System Description .................................................................................. 20

3.1 Manufacturing Number .......................................................................... 21

3.2 Hardware Address (MAC ID) ................................................................. 22

3.3 Update ................................................................................................... 23

3.4 Storage, Assembly and Transport ......................................................... 24

3.5 Assembly Guidelines/Standards ............................................................ 25

3.6 Power Supply ......................................................................................... 26

3.6.1 Overcurrent Protection ...................................................................... 26

3.6.2 Isolation ............................................................................................. 26

3.6.3 System Supply .................................................................................. 28

3.6.3.1 Connection ................................................................................... 28

3.6.3.2 Dimensioning ................................................................................ 29

3.6.4 Field Supply ...................................................................................... 31

3.6.4.1 Connection ................................................................................... 31

3.6.4.2 Fusing via Power Supply Module ................................................. 33

3.6.4.3 Fusing external ............................................................................. 36

3.6.5 Supply Example ................................................................................ 38

3.6.6 Power Supply Unit ............................................................................. 40

3.7 Grounding .............................................................................................. 41

3.7.1 Grounding the DIN Rail ..................................................................... 41

3.7.1.1 Framework Assembly ................................................................... 41

3.7.1.2 Insulated Assembly ...................................................................... 41

3.7.2 Grounding Function ........................................................................... 42

3.8 Shielding ................................................................................................ 43

3.8.1 General ............................................................................................. 43

3.8.2 Bus Cables ........................................................................................ 43

3.8.3 Shielded Signal Lines ........................................................................ 44

3.8.4 WAGO Shield Connecting System .................................................... 44

4 Device Description ................................................................................... 45

4 Table of Contents WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

4.1 View ....................................................................................................... 48

4.2 Connectors ............................................................................................. 50

4.2.1 Device Supply ................................................................................... 50

4.2.2 Fieldbus Connection.......................................................................... 51

4.3 Display Elements ................................................................................... 53

4.4 Operating Elements ............................................................................... 54

4.4.1 Service Interface ............................................................................... 54

4.4.2 Mode Selector Switch........................................................................ 55

4.4.3 Address Selection Switch .................................................................. 57

4.5 Technical Data ....................................................................................... 58

4.5.1 Device Data ....................................................................................... 58

4.5.2 System Data ...................................................................................... 58

4.5.3 Safe electrical Isolation ..................................................................... 58

4.5.4 Supply ............................................................................................... 59

4.5.5 Fieldbus MODBUS/TCP .................................................................... 59

4.5.6 Accessories ....................................................................................... 59

4.5.7 Connection Type ............................................................................... 59

4.5.8 Climatic Environmental Conditions .................................................... 60

4.5.9 Mechanical Strength.......................................................................... 61

4.6 Approvals ............................................................................................... 62

4.7 Standards and Guidelines ...................................................................... 63

5 Mounting ................................................................................................... 64

5.1 Installation Position ................................................................................ 64

5.2 Overall Configuration ............................................................................. 64

5.3 Mounting onto Carrier Rail ..................................................................... 66

5.3.1 Carrier Rail Properties ....................................................................... 66

5.3.2 WAGO DIN Rails ............................................................................... 67

5.4 Spacing .................................................................................................. 67

5.5 Mounting Sequence ............................................................................... 68

5.6 Inserting and Removing Devices ........................................................... 69

5.6.1 Inserting the Fieldbus Coupler/Controller .......................................... 70

5.6.2 Removing the Fieldbus Coupler/Controller ....................................... 70

5.6.3 Inserting the I/O Module .................................................................... 71

5.6.4 Removing the I/O Module.................................................................. 72

6 Connect Devices ....................................................................................... 73

6.1 Data Contacts/Local Bus ....................................................................... 73

6.2 Power Contacts/Field Supply ................................................................. 74

6.3 Connecting a Conductor to the CAGE CLAMP

®

.................................... 75

7 Function Description ................................................................................ 76

7.1 Operating System .................................................................................. 76

7.1.1 Run-up .............................................................................................. 76

7.1.2 PFC Cycle ......................................................................................... 76

7.2 Process Data Architecture ..................................................................... 78

7.2.1 Basic Structure .................................................................................. 78

7.2.2 Example of an Input Process Image ................................................. 81

7.2.3 Example of an Output Data Process Image ...................................... 82

7.2.4 Process Data MODBUS/TCP and EtherNet/IP ................................. 83

7.3 Data Exchange ...................................................................................... 84

WAGO-I/O-SYSTEM 750 Table of Contents 5

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

7.3.1 Memory Areas ................................................................................... 86

7.3.2 Addressing ........................................................................................ 89

7.3.2.1 Addressing of I/O Modules ........................................................... 90

7.3.2.2 IEC-61131-3 Address Areas ......................................................... 91

7.3.2.3 Absolute Addressing ..................................................................... 92

7.3.3 Data Exchange between MODBUS/TCP Master and I/O Modules ... 94

7.3.4 Data Exchange between EtherNet/IP Master and I/O Modules ........ 96

7.3.5 Data Exchange between PLC Function (CPU) and I/O Modules ...... 97

7.3.6 Data Exchange between Master and PLC Function (CPU) .............. 98

7.3.6.1 Example of MODBUS/TCP Master and PLC Function (CPU) ...... 98

7.3.7 Application Example ........................................................................ 100

8 Commissioning ....................................................................................... 101

8.1 Connecting Client PC and Fieldbus Nodes .......................................... 102

8.2 Allocating the IP Address to the Fieldbus Node ................................... 102

8.2.1 Assigning IP Address via Address Selection Switch ....................... 103

8.2.2 Assigning IP Address via DHCP ..................................................... 105

8.2.2.1 Enable DHCP ............................................................................. 105

8.2.2.2 Assigning the IP address permanently by option “use IP from

EEPROM“ ................................................................................... 106

8.2.3 Assigning IP Address via “WAGO Ethernet Settings” ..................... 108

8.2.4 Assigning the IP Address with a PLC program ............................... 109

8.2.5 Assigning the IP Address with a BootP Server ............................... 109

8.2.5.1 Note MAC ID .............................................................................. 110

8.2.5.2 Determining IP addresses .......................................................... 112

8.2.5.3 Assigning the IP address ............................................................ 113

8.2.5.4 Assigning the IP address permanently by option “use IP from

EEPROM“ ................................................................................... 113

8.2.5.5 Reasons for Failed IP Address Assignment ............................... 115

8.3 Testing the Function of the Fieldbus Node .......................................... 116

8.4 Preparing the Flash File System .......................................................... 118

8.5 Setting Date and Time ......................................................................... 120

8.6 Restoring Factory Settings ................................................................... 123

9 Programming the PFC Using WAGO-I/O-PRO ..................................... 124

9.1 Configuring the Fieldbus Controller using the I/O Configurator ........... 127

9.1.1 Configuration using the “EA-config.xml” File ................................... 130

9.2 ETHERNET Libraries for WAGO-I/O-PRO .......................................... 132

9.3 Functional Restrictions and Limits ....................................................... 133

9.4 General Information about IEC Tasks .................................................. 135

9.4.1 IEC Task Sequence ........................................................................ 137

9.4.2 Overview of Most Important Task Priorities ..................................... 137

9.5 System Events ..................................................................................... 139

9.5.1 Enabling/Disabling System Events .................................................. 139

9.6 Transfer the IEC Program to the Fieldbus Controller ........................... 141

9.6.1 Transfer via Serial Service Port ....................................................... 143

9.6.2 Transfer via Fieldbus and ETHERNET ........................................... 146

10 Configuring via the Web-Based Management System (WBM) ........... 148

10.1 Information ........................................................................................... 150

10.2 Ethernet ............................................................................................... 152

6 Table of Contents WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

10.3 TCP/IP ................................................................................................. 156

10.4 Port ...................................................................................................... 158

10.5 Watchdog ............................................................................................. 160

10.6 Clock .................................................................................................... 162

10.7 Security ................................................................................................ 165

10.8 MODBUS ............................................................................................. 168

10.9 EtherNet/IP .......................................................................................... 170

10.10 PLC Info ............................................................................................... 172

10.11 PLC ...................................................................................................... 173

10.12 Features ............................................................................................... 175

10.13 I/O Config ............................................................................................. 176

10.14 Disk Info ............................................................................................... 178

11 Diagnostics ............................................................................................. 179

11.1 LED Signaling ...................................................................................... 179

11.1.1 Evaluating Fieldbus Status .............................................................. 179

11.1.2 Evaluating Node Status – I/O LED (Blink Code Table) ................... 181

11.1.2.1 USR LED .................................................................................... 190

11.2 Fault Behavior ...................................................................................... 191

11.2.1 Loss of Fieldbus .............................................................................. 191

11.2.2 Local Bus Failure............................................................................. 193

12 Fieldbus Communication ....................................................................... 194

12.1 Implemented Protocols ........................................................................ 194

12.1.1 Communication Protocols ............................................................... 194

12.1.1.1 IP (Internet Protocol) .................................................................. 194

12.1.1.2 TCP (Transmission Control Protocol) ......................................... 199

12.1.1.3 UDP (User Datagram Protocol) .................................................. 199

12.1.2 Configuration and Diagnostics Protocols ........................................ 200

12.1.2.1 BootP (Bootstrap Protocol) ......................................................... 200

12.1.2.2 DHCP (Dynamic Host Configuration Protocol) ........................... 201

12.1.2.3 HTTP (Hypertext Transfer Protocol) ........................................... 204

12.1.2.4 DNS (Domain Name Systems) ................................................... 204

12.1.2.5 SNTP-Client (Simple Network Time Protocol) ............................ 204

12.1.2.6 FTP-Server (File Transfer Protocol) ........................................... 205

12.1.3 Application Protocols ....................................................................... 206

12.2 MODBUS Functions ............................................................................. 207

12.2.1 General ........................................................................................... 207

12.2.2 Use of the MODBUS Functions....................................................... 210

12.2.3 Description of the MODBUS Functions ........................................... 211

12.2.3.1 Function Code FC1 (Read Coils) ............................................... 212

12.2.3.2 Function Code FC2 (Read Discrete Inputs)................................ 214

12.2.3.3 Function Code FC3 (Read Multiple Registers) ........................... 216

12.2.3.4 Function Code FC4 (Read Input Registers) ............................... 217

12.2.3.5 Function Code FC5 (Write Coil) ................................................. 218

12.2.3.6 Function Code FC6 (Write Single Register) ............................... 219

12.2.3.7 Function Code FC11 (Get Comm Event Counter) ...................... 220

12.2.3.8 Function Code FC15 (Write Multiple Coils) ................................ 221

12.2.3.9 Function Code FC16 (Write Multiple Registers) ......................... 223

12.2.3.10 Function Code FC22 (Mask Write Register) ............................... 224

12.2.3.11 Function Code FC23 (Read/Write Multiple Registers)................ 225

WAGO-I/O-SYSTEM 750 Table of Contents 7

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

12.2.4 MODBUS Register Mapping ........................................................... 227

12.2.5 MODBUS Registers ........................................................................ 230

12.2.5.1 Accessing Register Values ......................................................... 231

12.2.5.2 Watchdog Registers ................................................................... 231

12.2.5.3 Diagnostic Registers ................................................................... 237

12.2.5.4 Configuration Registers .............................................................. 238

12.2.5.5 Firmware Information Registers ................................................. 243

12.2.5.6 Constant Registers ..................................................................... 245

12.3 EtherNet/IP (Ethernet/Industrial Protocol) ............................................ 247

12.3.1 General ........................................................................................... 247

12.3.2 Protocol overview in the OSI model ................................................ 248

12.3.3 Characteristics of the EtherNet/IP Protocol Software ...................... 249

12.3.4 EDS File .......................................................................................... 249

12.3.5 Object Model ................................................................................... 250

12.3.5.1 General ....................................................................................... 250

12.3.5.2 Class Overview ........................................................................... 251

12.3.5.3 Explanation of the Table Headings in the Object Descriptions ... 253

12.3.5.4 Identity (01

hex

) ............................................................................ 253

12.3.5.5 Message Router (02

hex

) ............................................................. 255

12.3.5.6 Assembly Object (04

hex

) ............................................................. 256

12.3.5.7 Connection (05

hex

) ...................................................................... 261

12.3.5.8 Connection Manager (06

hex

) ....................................................... 261

12.3.5.9 Port Class (F4

hex

) ....................................................................... 262

12.3.5.10 TCP/IP Interface (F5

hex

) ............................................................. 263

12.3.5.11 Ethernet Link (F6

hex

) .................................................................. 265

12.3.5.12 Coupler/Controller Configuration (64

hex

) .................................... 271

12.3.5.13 Discrete Input Point (65

hex

) ........................................................ 273

12.3.5.14 Discrete Input Point Extended 1 (69

hex

) ..................................... 274

12.3.5.15 Discrete Input Point Extended 2 (6D

hex

) .................................... 274

12.3.5.16 Discrete Input Point Extended 3 (71

hex

) ..................................... 275

12.3.5.17 Discrete Output Point (66

hex

) ..................................................... 276

12.3.5.18 Discrete Output Point Extended 1 (6A

hex

) .................................. 276

12.3.5.19 Discrete Output Point Extended 2 (6E

hex

) .................................. 277

12.3.5.20 Discrete Output Point Extended 3 (72

hex

) .................................. 278

12.3.5.21 Analog Input Point (67

hex

) .......................................................... 278

12.3.5.22 Analog Input Point Extended 1 (6B

hex

) ....................................... 279

12.3.5.23 Analog Input Point Extended 2 (6F

hex

) ....................................... 280

12.3.5.24 Analog Input Point Extended 3 (73

hex

) ....................................... 281

12.3.5.25 Analog Output Point (68

hex

) ....................................................... 281

12.3.5.26 Analog Output Point Extended 1 (6C

hex

) .................................... 282

12.3.5.27 Analog Output Point Extended 2 (70

hex

) .................................... 283

12.3.5.28 Analog Output Point Extended 3 (74

hex

) .................................... 284

12.3.5.29 Module Configuration (80

hex

) ..................................................... 284

12.3.5.30 Module Configuration Extended (81

hex

) ..................................... 285

12.3.5.31 Input Fieldbus Variable USINT (A0

hex

) ....................................... 287

12.3.5.32 Input Fieldbus Variable USINT Extended 1 (A1

hex

) ................... 288

12.3.5.33 Input Fieldbus Variable USINT Extended 2 (A2

hex

) ................... 289

12.3.5.34 Output Fieldbus Variable USINT (A3

hex

) .................................... 290

12.3.5.35 Output Fieldbus Variable USINT Extended 1 (A4

hex

) ................. 291

12.3.5.36 Output Fieldbus Variable USINT Extended 2 (A5

hex

) ................. 292

8 Table of Contents WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

12.3.5.37 Input Fieldbus Variable UINT (A6

hex

) ......................................... 293

12.3.5.38 Input Fieldbus Variable UINT Extended 1 (A7

hex

) ...................... 294

12.3.5.39 Output Fieldbus Variable UINT (A8

hex

) ...................................... 295

12.3.5.40 Output Fieldbus Variable UINT Extended 1 (A9

hex

) ................... 296

12.3.5.41 Input Fieldbus Variable UDINT (AA

hex

) ...................................... 297

12.3.5.42 Input Fieldbus Variable UDINT Offset (AB

hex

) ........................... 298

12.3.5.43 Output Fieldbus Variable UDINT (AC

hex

) ................................... 299

12.3.5.44 Output Fieldbus Variable UDINT Offset (AD

hex

) ........................ 300

13 I/O Modules ............................................................................................. 301

13.1 Overview .............................................................................................. 301

13.2 Process Data Architecture for MODBUS/TCP ..................................... 302

13.2.1 Digital Input Modules ....................................................................... 303

13.2.1.1 1 Channel Digital Input Module with Diagnostics ....................... 303

13.2.1.2 2 Channel Digital Input Modules ................................................. 303

13.2.1.3 2 Channel Digital Input Module with Diagnostics ....................... 303

13.2.1.4 2 Channel Digital Input Module with Diagnostics and Output

Process Data .............................................................................. 304

13.2.1.5 4 Channel Digital Input Modules ................................................. 304

13.2.1.6 8 Channel Digital Input Modules ................................................. 304

13.2.1.7 8 Channel Digital Input Module PTC with Diagnostics and Output

Process Data .............................................................................. 305

13.2.1.8 16 Channel Digital Input Modules ............................................... 306

13.2.2 Digital Output Modules .................................................................... 307

13.2.2.1 1 Channel Digital Output Module with Input Process Data ......... 307

13.2.2.2 2 Channel Digital Output Modules .............................................. 307

13.2.2.3 2 Channel Digital Input Modules with Diagnostics and Input

Process Data .............................................................................. 308

13.2.2.4 4 Channel Digital Output Modules .............................................. 309

13.2.2.5 4 Channel Digital Output Modules with Diagnostics and Input

Process Data .............................................................................. 309

13.2.2.6 8 Channel Digital Output Module ................................................ 309

13.2.2.7 8 Channel Digital Output Modules with Diagnostics and Input

Process Data .............................................................................. 310

13.2.2.8 16 Channel Digital Output Modules ............................................ 310

13.2.2.9 8 Channel Digital Input/Output Modules ..................................... 311

13.2.3 Analog Input Modules ..................................................................... 312

13.2.3.1 1 Channel Analog Input Modules ............................................... 312

13.2.3.2 2 Channel Analog Input Modules ............................................... 312

13.2.3.3 4 Channel Analog Input Modules ............................................... 313

13.2.3.4 3-Phase Power Measurement Module ....................................... 314

13.2.3.5 8 Channel Analog Input Modules ............................................... 315

13.2.4 Analog Output Modules ................................................................... 316

13.2.4.1 2 Channel Analog Output Modules ............................................. 316

13.2.4.2 4 Channel Analog Output Modules ............................................. 316

13.2.4.3 8 Channel Analog Output Modules ............................................. 317

13.2.5 Specialty Modules ........................................................................... 318

13.2.5.1 Counter Modules ........................................................................ 318

13.2.5.2 Pulse Width Modules .................................................................. 320

13.2.5.3 Serial Interface Modules with Alternative Data Format ............... 320

WAGO-I/O-SYSTEM 750 Table of Contents 9

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

13.2.5.4 Serial Interface Modules with Standard Data Format ................. 321

13.2.5.5 Data Exchange Module .............................................................. 321

13.2.5.6 SSI Transmitter Interface Modules ............................................. 321

13.2.5.7 Incremental Encoder Interface Modules ..................................... 322

13.2.5.8 DC-Drive Controller .................................................................... 324

13.2.5.9 Stepper Controller ...................................................................... 325

13.2.5.10 RTC Module ............................................................................... 326

13.2.5.11 DALI/DSI Master Module ............................................................ 327

13.2.5.12 DALI Multi-Master Module .......................................................... 327

13.2.5.13 LON

®

FTT Module ...................................................................... 329

13.2.5.14 EnOcean Radio Receiver ........................................................... 329

13.2.5.15 MP Bus Master Module .............................................................. 329

13.2.5.16 Bluetooth

®

RF-Transceiver ......................................................... 330

13.2.5.17 Vibration Velocity/Bearing Condition Monitoring VIB I/O ............ 331

13.2.5.18 KNX/EIB/TP1 Module ................................................................. 332

13.2.5.19 AS-interface Master Module ....................................................... 333

13.2.6 System Modules .............................................................................. 334

13.2.6.1 System Modules with Diagnostics .............................................. 334

13.2.6.2 Binary Space Module ................................................................. 334

13.3 Process Data Architecture for EtherNet/IP .......................................... 335

13.3.1 Digital Input Modules ....................................................................... 336

13.3.1.1 1 Channel Digital Input Module with Diagnostics ....................... 336

13.3.1.2 2 Channel Digital Input Modules ................................................. 336

13.3.1.3 2 Channel Digital Input Module with Diagnostics ....................... 337

13.3.1.4 2 Channel Digital Input Module with Diagnostics and Output

Process Data .............................................................................. 337

13.3.1.5 4 Channel Digital Input Modules ................................................. 338

13.3.1.6 8 Channel Digital Input Modules ................................................. 338

13.3.1.7 8 Channel Digital Input Module PTC with Diagnostics and Output

Process Data .............................................................................. 338

13.3.1.8 16 Channel Digital Input Modules ............................................... 339

13.3.2 Digital Output Modules .................................................................... 340

13.3.2.1 1 Channel Digital Output Module with Input Process Data ......... 340

13.3.2.2 2 Channel Digital Output Modules .............................................. 341

13.3.2.3 2 Channel Digital Input Modules with Diagnostics and Input

Process Data .............................................................................. 341

13.3.2.4 4 Channel Digital Output Modules .............................................. 342

13.3.2.5 4 Channel Digital Output Modules with Diagnostics and Input

Process Data .............................................................................. 342

13.3.2.6 8 Channel Digital Output Module ................................................ 343

13.3.2.7 8 Channel Digital Output Modules with Diagnostics and Input

Process Data .............................................................................. 343

13.3.2.8 16 Channel Digital Output Modules ............................................ 344

13.3.2.9 8 Channel Digital Input/Output Modules ..................................... 344

13.3.3 Analog Input Modules ..................................................................... 345

13.3.3.1 1 Channel Analog Input Modules ............................................... 345

13.3.3.2 2 Channel Analog Input Modules ............................................... 346

13.3.3.3 4 Channel Analog Input Modules ............................................... 346

13.3.3.4 4 Channel Analog Input Modules for RTD’s ............................... 346

13.3.3.5 3-Phase Power Measurement Module ....................................... 346

10 Table of Contents WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

13.3.3.6 8 Channel Analog Input Modules ............................................... 347

13.3.4 Analog Output Modules ................................................................... 348

13.3.4.1 2 Channel Analog Output Modules ............................................. 348

13.3.4.2 4 Channel Analog Output Modules ............................................. 348

13.3.4.3 8 Channel Analog Output Modules ............................................. 349

13.3.5 Specialty Modules ........................................................................... 349

13.3.5.1 Counter Modules ........................................................................ 349

13.3.5.2 Pulse Width Modules .................................................................. 351

13.3.5.3 Serial Interface Modules with alternative Data Format ............... 352

13.3.5.4 Serial Interface Modules with Standard Data Format ................. 352

13.3.5.5 Data Exchange Module .............................................................. 353

13.3.5.6 SSI Transmitter Interface Modules ............................................. 353

13.3.5.7 Incremental Encoder Interface Modules ..................................... 354

13.3.5.8 DC-Drive Controller .................................................................... 356

13.3.5.9 Steppercontroller ........................................................................ 357

13.3.5.10 RTC Module ............................................................................... 358

13.3.5.11 DALI/DSI Master Module ............................................................ 359

13.3.5.12 EnOcean Radio Receiver ........................................................... 359

13.3.5.13 MP Bus Master Module .............................................................. 360

13.3.5.14 Bluetooth

®

RF-Transceiver ......................................................... 360

13.3.5.15 Vibration Velocity/Bearing Condition Monitoring VIB I/O ............ 361

13.3.5.16 AS-Interface Master Module ....................................................... 362

13.3.6 System Modules .............................................................................. 363

13.3.6.1 System Modules with Diagnostics .............................................. 363

13.3.6.2 Binary Space Module ................................................................. 363

14 Application Examples ............................................................................ 364

14.1 Test of MODBUS protocol and fieldbus nodes .................................... 364

14.2 Visualization and Control using SCADA Software ............................... 365

15 Use in Hazardous Environments .......................................................... 368

15.1 Marking Configuration Examples ......................................................... 369

15.1.1 Marking for Europe According to ATEX and IECEx ........................ 369

15.1.2 Marking for America (NEC) and Canada (CEC) .............................. 372

15.2 Installation Regulations ........................................................................ 376

15.2.1 Special Notes Regarding Explosion Protection ............................... 376

15.2.2 Special Notes Regarding ANSI/ISA Ex ........................................... 378

List of Figures .................................................................................................. 379

List of Tables .................................................................................................... 381

=== Ende der Liste für Textmarke Verzeichnis_ vorne ===

WAGO-I/O-SYSTEM 750 Notes about this Documentation 11

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

Pos: 7 /Alle Serien (Al lgemeine Module)/Über schriften/Ebene 1/ Hinweise zu dieser Dokumen tation - Überschr ift 1 @ 4\mod_12379876 61750_21.docx @ 29029 @ 1 @ 1

1 Notes about this Documentation

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Always retain this documentation!

This documentation is part of the product. Therefore, retain the documentation

during the entire service life of the product. Pass on the documentation to any

subsequent user. In addition, ensure that any supplement to this documentation

is included, if necessary.

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1.1 Validity of this Documentation

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This documentation is only applicable to the “ETHERNET ECO Controller” (750-

852).

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The product “ETHERNET ECO Controller” (750-852) shall only be installed and

operated according to the instructions in this manual and the system description

for the WAGO-I/O-SYSTEM 750.

Consider power layout of the WAGO-I/O-SYSTEM 750!

In addition to these operating instructions, you will also need the system

description for the WAGO-I/O-SYSTEM 750, which can be downloaded at

www.wago.com

. There, you can obtain important information including

information on electrical isolation, system power and supply specifications.

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1.2 Copyright

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This Manual, including all figures and illustrations, is copyright-protected. Any

further use of this Manual by third parties that violate pertinent copyright

provisions is prohibited. Reproduction, translation, electronic and phototechnical

filing/archiving (e.g., photocopying) as well as any amendments require the

written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.

Non-observance will involve the right to assert damage claims.

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12 Notes about this Documentation WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

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1.3 Symbols

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Personal Injury!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

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Personal Injury Caused by Electric Current!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

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Personal Injury!

Indicates a moderate-risk, potentially hazardous situation which, if not avoided,

could result in death or serious injury.

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Personal Injury!

Indicates a low-risk, potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

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Damage to Property!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

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Damage to Property Caused by Electrostatic Discharge (ESD)!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

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Important Note!

Indicates a potential malfunction which, if not avoided, however, will not result in

damage to property.

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WAGO-I/O-SYSTEM 750 Notes about this Documentation 13

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

Additional Information:

Refers to additional information which is not an integral part of this

documentation (e.g., the Internet).

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14 Notes about this Documentation WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

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1.4 Number Notation

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Table 1: Number Notation

Number Code

Example

Note

Decimal

100

Normal notation

Hexadecimal

0x64

C notation

Binary

'100'

'0110.0100'

In quotation marks, nibble separated

with dots (.)

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1.5 Font Conventions

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Table 2: Font Conventions

Font Type

Indicates

italic

Names of paths and data files are marked in italic-type.

e.g.: C:\Program Files\WAGO Software

Menu

Menu items are marked in bold letters.

e.g.: Save

>

A greater-than sign between two names means the selection of a

menu item from a menu.

e.g.: File > New

Input

Designation of input or optional fields are marked in bold letters,

e.g.:

Start of measurement range

“Value”

Input or selective values are marked in inverted commas.

e.g.: Enter the value “4 mA” under Start of measurement range.

[Button]

Pushbuttons in dialog boxes are marked with bold letters in square

brackets.

e.g.: [Input]

[Key]

Keys are marked with bold letters in square brackets.

e.g.: [F5]

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WAGO-I/O-SYSTEM 750 Important Notes 15

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

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2 Important Notes

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This section includes an overall summary of the most important safety

requirements and notes that are mentioned in each individual section. To protect

your health and prevent damage to devices as well, it is imperative to read and

carefully follow the safety guidelines.

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2.1 Legal Bases

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2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any

alterations or modifications. WAGO Kontakttechnik GmbH & Co. KG owns all

rights arising from the granting of patents or from the legal protection of utility

patents. Third-party products are always mentioned without any reference to

patent rights. Thus, the existence of such rights cannot be excluded.

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2.1.2 Personnel Qualifications

All sequences implemented on WAGO-I/O-SYSTEM 750 devices may only be

carried out by electrical specialists with sufficient knowledge in automation. The

specialists must be familiar with the current norms and guidelines for the devices

and automated environments.

All changes to the coupler or controller should always be carried out by qualified

personnel with sufficient skills in PLC programming.

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2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with

Underlying Provisions

Fieldbus couplers, fieldbus controllers and I/O modules found in the modular

WAGO-I/O-SYSTEM 750 receive digital and analog signals from sensors and

transmit them to actuators or higher-level control systems. Using programmable

controllers, the signals can also be (pre-) processed.

The devices have been developed for use in an environment that meets the IP20

protection class criteria. Protection against finger injury and solid impurities up to

12.5 mm diameter is assured; protection against water damage is not ensured.

Unless otherwise specified, operation of the devices in wet and dusty

environments is prohibited.

Operating the WAGO-I/O-SYSTEM 750 devices in home applications without

further measures is only permitted if they meet the emission limits (emissions of

interference) according to EN 61000-6-3. You will find the relevant information in

the section “Device Description” > “Standards and Guidelines” in the manual for

the used fieldbus coupler/controller.

16 Important Notes WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

Appropriate housing (per 2014/34/EU) is required when operating the

WAGO-I/O-SYSTEM 750 in hazardous environments. Please note that a

prototype test certificate must be obtained that confirms the correct installation of

the system in a housing or switch cabinet.

The implementation of safety functions such as EMERGENCY STOP or safety

door monitoring must only be performed by the F-I/O modules within the modular

WAGO-I/O-SYSTEM 750. Only these safe F-I/O modules ensure functional

safety in accordance with the latest international standards. WAGO's

interference-free output modules can be controlled by the safety function.

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2.1.4 Technical Condition of Specified Devices

The devices to be supplied ex works are equipped with hardware and software

configurations, which meet the individual application requirements. These

modules contain no parts that can be serviced or repaired by the user. The

following actions will result in the exclusion of liability on the part of WAGO

Kontakttechnik GmbH & Co. KG:

• Repairs,

• Changes to the hardware or software that are not described in the

operating instructions,

• Improper use of the components.

Further details are given in the contractual agreements. Please send your

request for modified and new hardware or software configurations directly to

WAGO Kontakttechnik GmbH & Co. KG.

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2.1.4.1 Disposal

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Recycle metals, plastics and packaging materials.

Automation components used in the professional sector (B2B) must be properly

disposed of once no longer in use in accordance with the respective national

guidelines (e.g., European Community Directive WEEE 2012/19/EU).

Packaging of all types must be disposed of in such a way that a high level of

recovery, reuse and recycling is possible. PPWD 94/62/EU and 2004/12/EU

packaging guidelines apply throughout Europe.

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WAGO-I/O-SYSTEM 750 Important Notes 17

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

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2.2 Safety Advice (Precautions)

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For installing and operating purposes of the relevant device to your system the

following safety precautions shall be observed:

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Do not work on devices while energized!

All power sources to the device shall be switched off prior to performing any

installation, repair or maintenance work.

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Install the device only in appropriate housings, cabinets or in electrical

operation rooms!

The WAGO-I/O-SYSTEM 750 and its components are an open system. As such,

install the system and its components exclusively in appropriate housings,

cabinets or in electrical operation rooms. Allow access to such equipment and

fixtures to authorized, qualified staff only by means of specific keys or tools.

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Replace defective or damaged devices!

Replace defective or damaged device/module (e.g., in the event of deformed

contacts), since the long-term functionality of device/module involved can no

longer be ensured.

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Protect the components against materials having seeping and insulating

properties!

The components are not resistant to materials having seeping and insulating

properties such as: aerosols, silicones and triglycerides (found in some hand

creams). If you cannot exclude that such materials will appear in the component

environment, then install the components in an enclosure being resistant to the

above-mentioned materials. Clean tools and materials are imperative for

handling devices/modules.

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Clean only with permitted materials!

Clean housing and soiled contacts with propanol.

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18 Important Notes WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

Do not use any contact spray!

Do not use any contact spray. The spray may impair contact area functionality in

connection with contamination.

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Do not reverse the polarity of connection lines!

Avoid reverse polarity of data and power supply lines, as this may damage the

devices involved.

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Avoid electrostatic discharge!

The devices are equipped with electronic components that may be destroyed by

electrostatic discharge when touched. Please observe the safety precautions

against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the

devices, please ensure that environmental factors (personnel, work space and

packaging) are properly grounded.

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WAGO-I/O-SYSTEM 750 Important Notes 19

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

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2.3 Special Use Conditions for ETHERNET Devices

If not otherwise specified, ETHERNET devices are intended for use on local

networks. Please note the following when using ETHERNET devices in your

system:

• Do not connect control components and control networks to an open

network such as the Internet or an office network. WAGO recommends

putting control components and control networks behind a firewall.

• Limit physical and electronic access to all automation components to

authorized personnel only.

• Change the default passwords before first use! This will reduce the risk of

unauthorized access to your system.

• Regularly change the passwords used! This will reduce the risk of

unauthorized access to your system.

• If remote access to control components and control networks is required,

use a Virtual Private Network (VPN).

• Regularly perform threat analyses. You can check whether the measures

taken meet your security requirements.

• Use “defense-in-depth” mechanisms in your system's security configuration

to restrict the access to and control of individual products and networks.

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20 System Description WAGO-I/O-SYSTEM 750

750-852 ETHERNET ECO Controller

Manual

Version 1.4.0

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3 System Description

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The WAGO-I/O-SYSTEM 750 is a modular, fieldbus-independent input/output

system (I/O system). The configuration described here consists of a fieldbus

coupler/controller (1) and the modular I/O modules (2) for any signal shapes that

form the fieldbus node together. The end module (3) completes the node and is

required for correct operation of the fieldbus node.

Figure 1: Fieldbus Node (Example)

Fieldbus couplers/controllers are available for different fieldbus systems.

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The ECO coupler contains the fieldbus interface, electronics and a power supply

for the system. The fieldbus interface forms the physical interface to the relevant

fieldbus. The electronics process the data of the bus modules and make it

available for the fieldbus communication.

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I/O modules for diverse digital and analog I/O signals as well as special functions

can be connected to the fieldbus coupler/controller. The communication between

the fieldbus coupler/controller and the I/O modules is carried out via a local bus.

The components of the WAGO-I/O-SYSTEM 750 have clear termination points,

light emitting diodes for status display, plug-in mini WSB tags and group marker

cards for labeling.

The 1, 2 or 3 wire technology supplemented by a ground wire connection allows

for direct sensor or actuator wiring.

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WAGO ETHERNET ECO Controller User manual

WAGO ETHERNET ECO Controller User manual

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