2. Lenze
  3. 8200 motec
8200 motec

Lenze 8200 motec, E82MV152_4B, E82MV302_4B, E82MV371_2B, E82MV552_4B, E82MV752_4B Operating Instructions Manual

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Operating Instructions
EDB82MV752
.5eI
Global Drive
8200 motec frequency inverter
0.25 kW ... 7.5 kW
Ä.5eIä
This documentation is valid for 8200 motec controllers as of version
E82MV xxx _ x B xxx XX XX 3x
Type
Power
(e.g. 152 = 15  102 W = 1.5 kW)
(e.g. 113 = 11  103 W = 11 kW)
Voltage class
2 = 240 V
4 = 400 V/500 V
Device version
Hardware version
Software version
When 8200 motec controllers are operated together with Lenze motors or Lenze geared motors, these instructions
are only valid together with the operating instructions for the motors and geared motors.
In the event of service, please state the exact type designation. The function module used can either be identified
through the keypad, the PC , or by means of the nameplate stuck on the carrier housing. Moreover, each function
module is clearly designated (e.g. STANDARD" for standard I/O).
What is new / what has changed in the Operating Instructions?
Material num-
ber
Edition Important Contents
00402783 1.0 07/98 TD00 1. edition First edition for pilot series
00404604 2.0 11/98 TD00 2. edition
Replaces
402783
Complete revision for series
All chapters: error correction and complete editorial revision
00422543 3.0 09/01 TD02 3. edition
Replaces
404604
Extended by frequency inverter 0.25 kW/0.37 kW and 3 kW ... 7.5 kW,
Chapter 3 Technical data": extended by powers 0.25/0.37 kW u. 3..7.5 kW
Chapter. 5 Commissioning": extended by step for step commissioning
Chapter 12 Accessories": extended and updated
All chapters: update, error correction and complete editorial revision
00459196 4.0 11/02 TD01 4. edition
Replaces
422543
Change of company name
4.1 02/03 TD15 Replaces
459196
Chapter 11 "Braking operation": update
13206840 5.1 07/07 TD14 5. edition Extended by device version with electronic switching output K1
Chapter 4.2.1.5, 8, 11.2: update
Chapter 4.2.2.5: removed; chapter 4.2.4.4: reference to Communication Manual
Chapter 5.4 − 5.5: internal reorganisation
Chapter 11.3.2 u 11.3.3: update of brake resistor data
Chapter 14: signal flow diagrams (without AIF) updated/newly arranged and code table
updated according to SW 3.7
Layout corrections:
Chapter 13.1: Table of the application−specific configuration:
− Correction of mixed up example values in code 412/1 and 412/5
− Supplement of code 0415
 2006 Lenze Drive Systems GmbH
No part of this documentation may be copied or made available without the explicit written approval of Lenze Drive Systems GmbH.
We have compiled all information in this documentation with great care and have checked them with regard to compliance with the hardware and software
described. Nevertheless, we cannot entirely exclude deviations. We do not accept legal responsibility or liability for damage possibly resulting therefrom.
We will include necessary amendments in the subsequent editions.
Version 5.2 08/2007
Contents
i
LEDB82MV752 EN 5.2
1 Preface and general information 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 The 8200 motec frequency inverter 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 About these Operating Instructions ... 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Terminology used 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Legal regulations 1−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety information 2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application instructions for Lenze controllers 2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 General safety and application instructions for Lenze motors 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 2−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Layout of the safety information 2−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Technical data 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General data/operating conditions 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Rated data at a mains voltage of 230 V 3−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Operation with rated power (normal operation) 3−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Operation with increased rated power 3−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Rated data at a mains voltage of 400/500 V 3−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Operation with rated power (normal operation) 3−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Operation with increased rated power 3−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Installation 4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Mechanical installation 4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1 Important notes 4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 Mechanical design 4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3 Dimensions 4−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Electrical installation 4−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Important notes 4−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1.1 Protection of persons 4−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1.2 Motor protection 4−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1.3 Mains types/mains conditions 4−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1.4 Operation on public supply systems (compliance with EN 61000−3−2) 4−4 . . . . . . . . . .
4.2.1.5 Operation with earth−leakage circuit breaker 4−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1.6 Interaction with compensation equipment 4−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1.7 Specification of the cables used 4−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Installation according to EMC 4−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2.1 Assembly 4−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2.2 Filters 4−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2.3 Shielding 4−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2.4 Earthing 4−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 Power connections 4−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 Control connections 4−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4.1 Mounting/dismounting the I/O function module 4−8 . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4.2 Terminal assignment − standard I/O E82ZAFSC001 4−9 . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4.3 Terminal assignment − application I/O E82ZAFAC001 4−12 . . . . . . . . . . . . . . . . . . . . . .
4.2.4.4 Wiring of bus function modules 4−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
ii L
EDB82MV752 EN 5.2
5 Commissioning 5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Before you start 5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Before switching on 5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Menu structure 5−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Changing and saving parameters 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Selection of the correct control mode 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Commissioning − V/f characteristic control 5−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Commissioning without function module 5−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Commissioning with standard I/O function module 5−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Commissioning − vector control 5−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Commissioning without function module 5−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Commissioning with standard I/O function module 5−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Vector control optimisation 5−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Parameter setting 6−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 General information 6−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Parameter setting via keypad 6−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Installation/commissioning 6−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Displays and functions 6−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.3 Menu structure 6−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.4 Changing and saving parameters using the keypad 6−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.5 Change parameter set 6−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.6 Remote parameterisation of system bus nodes 6−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.7 Change entries in the user menu 6−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.8 Activation of password protection 6−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Parameter setting using the LECOM−A(RS232) communication module 6−9 . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Technical data 6−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1.1 General data/operating conditions 6−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1.2 Communication times 6−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Wiring to a host (PC or PLC) 6−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2.1 Notes on self−made PC system cables 6−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3 Parameter setting using LECOM−A (RS232) 6−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4 Additional codes for LECOM−A (RS232) 6−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.5 Troubleshooting and fault elimination LECOM−A (RS232) 6−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Function library 7−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Operating mode 7−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 V/f characteristic control 7−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Vector control 7−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Sensorless torque control with speed limitation 7−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Optimising the operating behaviour 7−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Slip compensation 7−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Inverter switching frequency 7−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Oscillation damping 7−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4 Skip frequencies 7−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Behaviour in the event of mains switching, mains failure or controller inhibit 7−18 . . . . . . . . . . . . . . . . . . . . .
Contents
iii
LEDB82MV752 EN 5.2
7.3.1 Start conditions/flying−restart circuit 7−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Controlled deceleration after mains failure/mains disconnection 7−19 . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Controller inhibit 7−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Limit value setting 7−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1 Speed range 7−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 Current limits 7−23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Acceleration, deceleration, braking, stopping 7−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.1 Setting of acceleration times, deceleration times and S−shaped ramps 7−24 . . . . . . . . . . . . . . . . . .
7.5.2 Quick stop 7−27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.3 Change of direction of rotation 7−28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.4 DC braking (DCB) 7−30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.5 AC motor braking 7−31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Configuration of analog and digital setpoints and actual values 7−32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.1 Setpoint source selection 7−32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.2 Analog setpoints via terminal 7−34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.3 Digital setpoints via frequency input 7−39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4 Setpoints via function "motor potentiometer" 7−41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.5 Setpoints via fixed setpoints (JOG) 7−43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.6 Setpoints via keypad 7−45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.7 Setpoints via a bus system 7−46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.8 Setpoint changeover (hand/remote changeover) 7−47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7 Automatic detection of motor data 7−48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8 Process controller 7−50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8.1 Setting of control characteristics 7−50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8.2 Setpoint selection for the process controller 7−53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8.3 Actual value selection for the process controller 7−54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8.4 Switching off process controller functions 7−55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.9 Current−limit controller 7−56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10 Free interconnection of analog signals 7−57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.1 Free configuration of analog input signals 7−57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.2 Free configuration of analog outputs 7−59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.3 Free configuration of analog process data output words 7−64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.11 Free interconnection of digital signals 7−68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.11.1 Free configuration of digital input signals 7−68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.11.2 Free configuration of digital outputs 7−73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.11.3 Free configuration of digital process data output words 7−79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.12 Thermal motor monitoring 7−82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.12.1 I2t monitoring 7−82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.12.2 Temperature monitoring of the motor with PTC and earth−fault detection 7−84 . . . . . . . . . . . . . . . .
7.13 External fault evaluation 7−85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.13.1 External fault detection 7−85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.13.2 Reset of external faults 7−85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.14 Display of operating data, diagnostics 7−86 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.14.1 Display of operating data 7−86 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.14.2 Diagnostics 7−89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
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EDB82MV752 EN 5.2
7.15 Parameter set management 7−91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.15.1 Saving and copying parameter sets 7−91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.15.2 Parameter set changeover 7−94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.16 Individual summary of drive parameters in the user menu 7−95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Troubleshooting and fault elimination 8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Troubleshooting 8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Status display (LEDs on the controller) 8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 LEDs on the drive controller (status display) 8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Error analysis with the history buffer 8−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Drive performance in case of errors 8−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Error elimination 8−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Maloperation of the drive 8−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Fault messages on the keypad or in the parameter setting program Global Drive Control 8−4 . . . . .
8.5 Resetting error messages 8−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Automation 9−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 System bus function module (CAN) E82ZAFC 9−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 DC−bus connection 10−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Braking operation 11−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Braking operation without additional measures 11−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Braking operation with external brake resistor 11−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.1 Selection of brake resistors 11−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.2 Rated data of the integrated brake transistor 11−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.3 Rated data of Lenze brake resistors 11−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Accessories 12−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Application examples 13−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 Pressure control 13−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.1 Example 1: Simple pressure control with fixed setpoint selection 13−5 . . . . . . . . . . . . . . . . . . . . . . .
13.1.2 Example 2: Simple pressure control with changeable setpoint selection 13−7 . . . . . . . . . . . . . . . . . .
13.2 Operation with mid−frequency motors 13−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.3 Speed control 13−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.4 Group drive (operation with several motors) 13−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.5 Setpoint summation (base and additional load operation) 13−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.6 Power control (torque limitation) 13−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 Appendix 14−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 Signal flow diagrams 14−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2 Overview of signal processing of standard I/O 14−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2.1 Controller with standard I/O 14−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
v
LEDB82MV752 EN 5.2
14.3 Signal processing in the standard I/O function blocks 14−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3.1 Speed setpoint conditioning (NSET1) 14−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3.2 Process controller and setpoint processing (PCTRL1) 14−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3.3 Motor control (MCTRL1) 14−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4 Overview of signal processing of the application I/O 14−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.1 Controller with application I/O 14−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5 Signal processing in the application I/O function blocks 14−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5.1 Speed setpoint conditioning (NSET1) 14−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5.2 Process controller and setpoint processing (PCTRL1) with Application I/O 14−8 . . . . . . . . . . . . . . . . .
14.5.3 Motor control (MCTRL1) with Application I/O 14−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.6 Code table 14−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.7 Table of attributes 14−51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.7.1 Standard devices in the power range 0.25 ... 7.5 kW with standard I/O 14−52 . . . . . . . . . . . . . . . . . .
14.7.2 Standard devices in the power range 0.25 ... 7.5 kW with application I/O 14−56 . . . . . . . . . . . . . . . .
15 Table of keywords 15−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface and general information
1−1
LEDB82MV752 EN 5.2
1 Preface and general information
1.1 The 8200 motec frequency inverter
Decentralised drive solutions require a flexible combination of motor/geared motor and frequency
inverter.
The concept of the 8200 motec frequency inverter is therefore based on a modular system of
matching components. Together with a Lenze geared motor or a Lenze three−phase AC motor the
8200 motec is a highly functional electronic variable speed drive.
As compact drives they can be used for adjusting speeds in different application, such as material
handling, HVAC technology, automation, etc. A free combination of input and output signals and
parallel operation of two interfaces ensure an individual solution for your drive task.
The 8200 motec frequency inverter is directly mounted onto the motor. Wall mounting of the
8200 motec is also possible.
1.2 About these Operating Instructions ...
These Operating Instructions are intended for all persons who install, set−up and adjust the
8200 motec frequency inverter.
A chapter informs entirely about a subject:
– You therefore only have to read the chapters you are interested in at the moment.
– The Index helps you to find all information about a certain topic.
These Instructions are meant as addition to the Mounting Instructions which are part of the
delivery package:
– The features and funtions are described in detail.
– Examples describe how to set the parameters for typical applications.
– In case of doubt, the Mounting Instructions delivered together with the 8200 motec
frequency inverter apply.
The Mounting Instructions do not inform about the use together with Lenze geared motors
and Lenze motors. The most important data are listed on the nameplates. If necessary,
Operating Instructions can always be ordered from Lenze.
1.3 Terminology used
Term In the following text used for
Controller Any frequency inverter, servo inverter or DC controller
motec Frequency inverter 8200 motec
Drive 8200 motec in combination with a geared motor, a three−phase AC motor and other Lenze drive components
AIF AutomationInterF ace: Interface for a communication module. Accessible from the outside at the heatsink of the motec.
FIF F unctionInterF ace: Interface for a function module. Is inside the motec.
Cxxxx/y Subcode y of code Cxxxx (e.g. C0517/3 = subcode 3 of code C0517)
Xk/y Terminal y on terminal strip Xk (e. g. X3/28 = terminal 28 on terminal strip X3)
Preface and general information
1−2 L
EDB82MV752 EN 5.2
1.4 Legal regulations
Labelling Nameplate CE−identification Manufacturer
Lenze controllers are unambiguously
designated by the contents of the nameplate.
Conforms to the EC Low Voltage Directive Lenze Drive Systems GmbH
Postfach 10 13 52
D−31763 Hameln
Application as
directed
8200 motec frequency inverter and accessories
must only be operated under the conditions prescribed in these Operating Instructions.
are components
– for open and closed loop control of variable speed drives with asynchronous standard motors, reluctance motors, PM synchronous
motors with asynchronous damping cage.
– for installation into a machine
– used for assembly together with other components to form a machine.
comply with the requirements of the EC Low−Voltage Directive.
are not machines for the purpose of the EC Machinery Directive.
are not to be used as domestic appliances, but only for industrial purposes.
Drives with 8200 motec frequency inverters
meet the EC Electromagnetic Compatibility Directive if they are installed according to the guidelines of CE−typical drive systems.
can be used
– for operation on public and non−public mains
– for operation in industrial premises and residential areas.
The user is responsible for the compliance of his application with the EC directives.
Any other use shall be deemed inappropriate!
Liability The information, data, and notes in these instructions met the state of the art at the time of printing. Claims referring to drive systems
which have already been supplied cannot be derived from the information, illustrations, and descriptions given in these Operating
Instructions.
The specifications, processes, and circuitry described in these instructions are for guidance only and must be adapted to your own specific
application. Lenze does not take responsibility for the suitability of the process and circuit proposals.
The specifications in these Instructions describe the product features without guaranteeing them.
Lenze does not accept any liability for damage and operating interference caused by:
– disregarding the operating instructions
– unauthorized modifications to the controller
– operating errors
– improper working on and with the controller
Warranty Warranty conditions: see Sales and Delivery Conditions of Lenze Drive Systems GmbH.
Warranty claims must be made to Lenze immediately after detecting the deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
Disposal Material recycle dispose
Metal −
Plastic −
Assembled PCBs −
Safety instructions
Lenze controllers
2−1
LEDB82MV752 EN 5.2
2 Safety information
2.1 General safety and application instructions for Lenze controllers
(According to: Low−Voltage Directive 73/23/EEC)
General
Depending on their degree of protection, some parts of Lenze controllers (frequency inverters, servo
inverters, DC controllers) and their accessory components can be live, moving and rotating during
operation. Surfaces can be hot.
Non−authorised removal of the required cover, inappropriate use, incorrect installation or operation,
creates the risk of severe injury to persons or damage to material assets.
For more information please see the documentation.
All operations concerning transport, installation, and commissioning as well as maintenance must be
carried out by qualified, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC
report 664 or DIN VDE 0110 and national regulations for the prevention of accidents must be observed).
According to this basic safety information, qualified, skilled personnel are persons who are familiar with
the assembly, installation, commissioning, and operation of the product and who have the qualifications
necessary for their occupation.
Application as directed
Drive controllers are components which are designed for installation in electrical systems or machinery.
They are not to be used as domestic appliances, but only for industrial purposes according to
EN 61000−3−2.
When installing drive controllers into machines, commissioning of these controllers (i.e. the starting of
operation as directed) is prohibited until it is proven that the machine corresponds to the regulations of
the EC Directive 98/37/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with the
EMC Directive (89/336/EEC).
The controllers meet the requirements of the Low−Voltage Directive 73/23/EEC. The harmonised
standard EN 61800−5−1 applies to the controllers.
The technical data as well as the connection conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
Warning: The controllers are products which can be installed in drive systems of category C2 according
to EN 61800−3. These products can cause radio interference in residential areas. In this case, special
measures can be necessary.
Transport, storage
Please observe the notes on transport, storage and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the corresponding
documentation.
Ensure proper handling and avoid mechanical stress. Do not bend any components and do not change
any insulation distances during transport or handling. Do not touch any electronic components and
contacts.
Controllers contain electrostatically sensitive components, which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this might endanger
your health!
Safety instructions
Lenze controllers
2−2 L
EDB82MV752 EN 5.2
Electrical connection
When working on live controllers, the valid national regulations for the prevention of accidents
(e.g. VBG 4) must be observed.
Carry out the electrical installation in compliance with the corresponding regulations (e.g. cable
cross−sections, fuses, PE connection). More detailed information is given in the corresponding
documentation.
Notes about installation according to EMC regulations (shielding, earthing, filters and cable routing) are
included in the documentation. These notes also apply to CE−marked controllers. The compliance with
limit values required by the EMC legislation is the responsibility of the manufacturer of the machine or
system. The controllers must be installed in housings (e.g. control cabinets) to meet the limit values for
radio interferences valid at the site of installation. The housings must enable an EMC−compliant
installation. Observe in particular that e.g. the control cabinet doors should have a circumferential metal
connection to the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers can cause a DC current in the protective conductor. If a residual current device (RCD)
is used as a protective means in the case of direct or indirect contact, only a residual current device (RCD)
of type B may be used on the current supply side of the controller. Otherwise, another protective
measure, such as separation from the environment through double or reinforced insulation or
disconnection from the mains by means of a transformer must be used.
Operation
If necessary, systems including controllers must be equipped with additional monitoring and protection
devices according to the valid safety regulations (e.g. law on technical equipment, regulations for the
prevention of accidents). The controller can be adapted to your application. Please observe the
corresponding information given in the documentation.
After a controller has been disconnected from the voltage supply, all live components and power
connections must not be touched immediately because capacitors can still be charged. Please observe
the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Note for UL approved systems with integrated controllers: UL warnings are notes that only apply
to UL systems. The documentation contains special UL notes.
Safety functions
Special controller variants support safety functions (e.g. "safe torque off", formerly "safe standstill")
according to the requirements of Annex I No. 1.2.7 of the EC Directive "Machinery" 98/37/EC, EN 954−1
Category 3 and EN 1037. Strictly observe the notes on the safety functions given in the documentation
on the respective variants.
Maintenance and servicing
The controllers do not require any maintenance, if the prescribed conditions of operation are observed.
If the ambient air is polluted, the cooling surfaces of the controller may become dirty or the air vents of
the controller may be obstructed. Therefore, clean the cooling surfaces and air vents periodically under
these operating conditions. Do not use sharp or pointed tools for this purpose!
Waste disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be observed!
Safety instructions
Lenze low−voltage machinery
2−3
LEDB82MV752 EN 5.2
2.2 General safety and application instructions for Lenze motors
(According to: Low−Voltage Directive 73/23/EEC)
General
Low−voltage machines have hazardous live and rotating parts and possibly also hot surfaces.
Synchronous machines induce voltages at open terminals during operation.
All operations concerning transport, connections, commissioning and maintenance must be carried
out by qualified, skilled personnel (EN 50110−1 (VDE 0105−100) and IEC 60364 must be observed).
Inappropriate use creates the risk of severe injury to persons and damage to material assets.
Low−voltage machines may only be operated under the conditions that are indicated in the section
"Application as directed".
The conditions at the place of installation must comply with the data given on the nameplate and in
the documentation.
Application as directed
Low−voltage machines are intended for commercial installations. They comply with the harmonised
standards of the series EN60034 (VDE 0530). Their use in potentially explosive atmospheres is
prohibited unless they are expressly intended for such use (follow additional instructions).
Low−voltage machines are components for installation into machines as defined in the Machinery
Directive 98/37/EC. Commissioning is prohibited until the conformity of the end product with this
directive has been established (follow i. a. EN 60204−1).
Low−voltage machines with IP23 protection or less are only intended for outdoor use when applying
special protective features.
The integrated brakes must not be used as safety brakes. It cannot be ruled out that factors which
cannot be influenced, such as oil ingress due to a defective A−side shaft seal, cause a brake torque
reduction.
Transport, storage
Damages must be reported immediately upon receipt to the forwarder; if required, commissioning
must be excluded. Tighten screwed−in ring bolts before transport. They are designed for the weight
of the low−voltage machines, do not apply extra loads. If necessary, use suitable and adequately
dimensioned means of transport (e. g. rope guides).
Remove transport locking devices before commissioning. Reuse them for further transport. When
storing low−voltage machines, ensure a dry, dust−free and low−vibration (veff  0.2 mm/s)
environment (bearing damage while being stored).
Installation
Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch is
connected. Avoid resonances with the rotational frequency and double mains frequency which may
be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises. Check the direction
of rotation when the clutch is not active (observe section "Electrical connection").
Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover them with
a touch guard. Avoid impermissible belt tensions.
The machines are half−key balanced. The clutch must be half−key balanced, too. The visible jutting
out part of the key must be removed.
If required, provide pipe connections. Designs with shaft end at bottom must be protected with a
cover which prevents the ingress of foreign particles into the fan. Free circulation of the cooling air
must be ensured. The exhaust air − also the exhaust air of other machines next to the drive system
− must not be taken in immediately.
Safety instructions
Lenze low−voltage machinery
2−4 L
EDB82MV752 EN 5.2
Electrical connection
All operations must only be carried out by qualified and skilled personnel on the low−voltage machine
at standstill and deenergised and provided with a safe guard to prevent an unintentional restart.This
also applies to auxiliary circuits (e. g. brake, encoder, blower).
Check safe isolation from supply!
If the tolerances specified in EN 60034−1; IEC 34 (VDE 0530−1) − voltage ±5 %, frequency ±2 %,
waveform, symmetry − are exceeded, more heat will be generated and the electromagnetic
compatibility will be affected.
Observe the data on the nameplate, operating notes, and the connection diagram in the terminal box.
The connection must ensure a continuous and safe electrical supply (no loose wire ends); use
appropriate cable terminals. The connection to the PE conductor must be safe. The plug−in
connectors must be bolt tightly (to stop).
The clearances between blank, live parts and to earth must not fall below 8 mm at Ur  550 V, 10 mm
at Ur  725 V, 14 mm at Ur  1000 V.
The terminal box must be free of foreign particles, dirt and moisture. All unused cable entries and the
box itself must be sealed against dust and water.
Commissioning and operation
Before commissioning after longer storage periods, measure insulation resistance. In case of values
 1 k per volt of rated voltage, dry winding.
For trial run without output elements, lock the featherkey. Do not deactivate the protective devices,
not even in a trial run.
Check the correct operation of the brake before commissioning low−voltage machines with brakes.
Integrated thermal detectors do not provide full protection for the machine. If necessary, limit the
maximum current. Parameterise the controller so that the motor will be switched off with I > Ir after
a few seconds of operation, especially at the risk of blocking.
Vibrational severities veff  3.5 mm/s (Pr  15 kW) or 4.5 mm/s (Pr > 15 kW) are acceptable if the
clutch is activated.
If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations, find the
cause and, if required, contact the manufacturer. In case of doubt, switch off the low−voltage
machine.
If the machine is exposed to dirt, clean the air paths regularly.
Shaft sealing rings and roller bearings have a limited service life.
Regrease bearings with relubricating devices while the low−voltage machine is running. Only use the
grease recommended by the manufacturer. If the grease drain holes are sealed with a plug, (IP54
drive end; IP23 drive and non−drive end), remove plug before commissioning. Seal bore holes with
grease. Replace prelubricated bearings (2Z bearing) after approx. 10,000 h − 20,000 h, at the latest
however after 3 − 4 years.
The product−specific safety and application notes given in these instructions must be
observed!
Safety instructions
Residual hazards, Layout of the safety instructions
2−5
LEDB82MV752 EN 5.2
2.3 Residual hazards
Protection of
persons
Deenergise the motec before you start working on it or open the housing. Wait for at least one minute since the power terminals U, V, W; BR0,
BR1, BR2 and the pins of the FIF interface remain live after switching off the mains.
– After opening the motec, check if the power terminals L1, L2, L3; U, V, W; BR0, BR1, BR2, the relay outputs K11, K12, K14, and the pins of
the FIF interface are dead.
– Even if the motec is disconnected from the mains, the relay outputs K11, K12, K14 can be live!
If you do not use the fail−safe function selection of direction of rotation" via the digital signal DCTRL1−CW/CCW (C0007 = −0− ... −13−, C0410/3
 255):
– In case of open circuit or failure of the control voltage, the drive may change the direction of rotation.
If you use the "flying restart circuit" function (C0142 = −2−, −3−) for machines with a low moment of inertia and low friction:
– After controller enable has been effected in the standstill status, the motor may temporarily start up, or change direction of rotation.
The motec heatsink has an operating temperature > 60 °C:
– Skin contact with the heatsink causes burns.
Device
protection
8200 motec 3 ... 7.5 kW (E82MV302_4B, E82MV402_4B, E82MV552_4B, E82MV752_4B):
Frequent mains switching (e.g. inching mode via mains contactor) may overload and destroy the input current limitation of the controller:
– Thus, at least three minutes have to pass between two switch−on processes.
Depending on the controller settings, the connected motor can be overheated:
– e. g. long−time operation of the DC injection brake.
– long−time operation of self−ventilated motors at low speeds.
Overspeed Drives can attain dangerous overspeeds (e. g. setting of high output frequencies with regard to motors and machines not qualified for this
purpose):
– The drive controllers do not provide protection against such operating conditions. For this purpose, apply additional components.
2.4 Layout of the safety information
All safety information given in these Operating Instructions has the same layout:
Signal word (characterises the severity of danger)
Note (describes the danger and gives information how to avoid it)
Icons used Signal words
Warning of danger
to persons
Warning of hazardous
electrical voltage
Danger! Warns of impending danger.
Consequences if disregarded:
Death or most severe injuries
Warning of a general
danger
Warning! Warns of potential, very hazardous situations.
Possible consequences if disregarded:
Death or most severe injuries
Caution! Warns of potential, hazardous situations.
Possible consequences if disregarded:
Light or minor injuries
Warning of damage
to material
Stop! Warns of potential damage to material.
Possible consequences if disregarded:
Damage of the controller/drive system or its environment
More information Tip! Designates a general, useful note.
If you observe it, handling of the controller/drive system is made easier.
Safety instructions
Residual hazards, Layout of the safety instructions
2−6 L
EDB82MV752 EN 5.2
Technical data
General data/operating conditions
3−1
LEDB82MV752 EN 5.2
3 Technical data
3.1 General data/operating conditions
Standards and operating conditions
Conformity CE Low−Voltage Directive (73/23/EEC)
EMC Directive (93/68/EEC)
Approvals UL 508C Underwriter Laboratories (File−No. E132659)
Power Conversion Equipment
Vibration resistance Acceleration resistant up to 2g (Germanischer Lloyd, general conditions)
Climatic conditions
Storage IEC/EN 60721−3−1 1K3 (−25 °C...+60 °C) < 6 months
1K3 (−25 °C...+40 °C) > 6 months
> 2 years: form the DC bus capacitors
Transport IEC/EN 60721−3−2 2K3 (−25 °C...+70 °C)
Operation IEC/EN 60721−3−3 3K3 (−20 °C...+60 °C)
At temperatures above +40 °C, the rated output current should be derated by
2.5 %/ °C
Permissible installation height 0 ... 4000 m amsl
The rated output current should be derated by 5 %/1000 m above 1000 m amsl
Degree of pollution VDE 0110 part 2 degree of pollution 2
Mounting positions All mounting positions and mounting alignments are permitted
Free space above 100 mm
to the sides 100 mm
DC−bus operation not possible
Mechanical design
Housing Carrier housing: glass−fiber reinforced plastic, heatsink: die−cast aluminium
Screwed
connections
E82MV251K2B, E82MV371K2B 4 x M20/ 2 x M16 (thread length 10 mm, without counternut)
E82MV551K4B, E82MV751K4B 2 x M25/ 4 x M16 (thread length 10 mm, without counternut)
1 x M20 for motor cable in case of wall mounting (EMC cable gland, thread length 10 mm, with counternut)
E82MV152K4B, E82MV222K4B 2 x M25/1 x M20/4 x M16 (thread length 10 mm, without counternut)
1 x M20 for motor cable in case of wall mounting (EMC cable gland, thread length 10 mm, with counternut)
E82MV302K4B, E82MV402K4B,
E82MV552K4B, E82MV752K4B
3 x M25/4 x M16 (thread length 10 mm, without counternut)
Technical data
General data/operating conditions
3−2 L
EDB82MV752 EN 5.2
General electrical data
EMC Complies with requirements according to EN 61800−3/A11
Noise emission Motor mounting Complies with the limit classes A and B (for B: at a max. switching
frequency of 8 kHz ) acc. to EN 61800−3
Wall mounting Complies with the limit class A acc. to EN 61800−3
(up to 10 m shielded motor cable)
Complies with the limit class B acc. to EN 61800−3
(up to 1 m shielded motor cable; at a max. switching frequency of
8 kHz)
Noise immunity Requirements Standard Severities
ESD EN 61000−4−2 3, i. e. 8 kV with air discharge,
6 kV with contact discharge
Cable−guided high frequency EN 61000−4−6 150 kHz ... 80 MHz, 10 V/m 80 % AM (1kHz)
RF interference (housing) EN 61000−4−3 80 MHz ... 1000 MHz, 10 V/m 80 % AM (1kHz)
Burst EN 61000−4−4 3/4, i. e. 2 kV/5 kHz
Surge
(Surge voltage on mains cable)
EN 61000−4−5 3, i. e. 1.2/50 s,
1 kV phase−phase, 2 kV phase−PE
Insulation resistance Overvoltage category III acc. to EN 61800−5−1
Discharge current to PE (to EN 61800−5−1) > 3.5 mA Observe regulations and safety instructions!
Enclosure IP54 (NEMA 250 type 12) when using the fan module
IP55 (NEMA 250 type 12) without fan module and without protective cap on the AIF interface
IP65 (NEMA 250 type 4) without fan module and with protective cap on the AIF interface
Protective measures against Short circuit, earth fault, overvoltage, motor stalling, motor overtemperature (input for PTC or thermal contact,
I2t monitoring)
Protective insulation of control circuits Safe mains isolation:
Double/reinforced insulation to EN 61800−5−1
Technical data
General data/operating conditions
3−3
LEDB82MV752 EN 5.2
Open and closed loop control
Open and closed−loop control methods V/f characteristic control (linear, quadratic), vector control, torque selection
Switching frequency optionally 2 kHz, 4 kHz, 8 kHz, 16 kHz
Torque behaviour Maximum torque 1.8 x MN for 60 s if rated motor power = rated controller power
Setting range 1 : 10 in speed setting range 3 ... 50 Hz, accuracy < 8 %
Torque/speed
characteristic
1.8
2.0
1.0
M/MN
n [min ]
-1
500 1000 1500
Sensorless speed
control
Minimum output
frequency
1.0 Hz (0 ... MN)
Setting range 1 : 50 related to 50 Hz and MN
Accuracy  0.5 % in speed setting range 3 ... 50 Hz
Smooth running  0.1 Hz
Output frequency Range − 650 Hz ... + 650 Hz
Absolute resolution 0.02 Hz
Standardised
resolution
Parameter data: 0.01 %, process data: 0.006 % (= 214)
Digital setpoint
selection
Accuracy  0.005 Hz (= 100 ppm)
Analog setpoint
selection
Linearity  0.5 % Signal level: 5 V or 10 V
Temperature
sensitivity
+ 0.3 % 0 ... 60 °C
Offset  0 %
Technical data
General data/operating conditions
3−4 L
EDB82MV752 EN 5.2
Inputs and outputs
Analog
inputs/outputs
with standard I/O 1 input, optionally bipolar
1 output
with application I/O 2 inputs, optionally bipolar
2 outputs
Digital
inputs/outputs
with standard I/O 4 inputs, optionally 1 frequency input, single−track 0 ... 10 kHz / two−track 0...1 kHz; 1 input for controller inhibit
1 output
with application I/O 6 inputs, optionally 1 frequency input, single−track / two−track 0 ... 102.4 kHz; 1 input for controller inhibit
2 outputs, 1 frequency output 50 Hz ... 10 kHz
Cycle times digital inputs 1 ms
digital outputs 4 ms
analog inputs 2 ms
analog outputs 4 ms (smoothing time:  = 10 ms)
Relay output (device version 151) Changeover contact, AC 250 V/3 A, DC 24 V/2 A ... 240 V/0.22 A
digital switching output
(device versions 152 and 153)
DC 24 V ext./50 mA or DC 20 V int./10 mA
Operation in generator mode
(monitored internally)
Integrated brake transistor
external brake resistors: ( 11−1 )
Technical data
Rated data at 230 V mains voltage
3−5
LEDB82MV752 EN 5.2
3.2 Rated data at a mains voltage of 230 V
3.2.1 Operation with rated power (normal operation)
Typical motor power
Three−phase asynchronous motor
(4−pole)
PN [kW] 0.25 0.37
PN [hp] 0.34 0.5
8200 motec Type E82MV251_2B E82MV371_2B
Mains voltage Umains [V] 1/N/PE AC 180 V − 0 % ... 264 V + 0 % ; 45 Hz − 0 % ... 65 Hz + 0 %
Data for operation at 1/N/PE AC 230 V
Rated mains current Imains [A] 3.4 5.0
Rated output current at
switching frequency
2 kHz IN24 [A] 2) 2.0 2.9
4 kHz
8 kHz IN8 [A] 1.7 2.4
16 kHz IN16 [A] 1.1 1.6
Max. permissible output
current for 60 s at
switching frequency 1)
2 kHz Imax24 [A] 2.5 3.6
4 kHz
8 kHz Imax8 [A] 2.5 3.6
16 kHz Imax16 [A] 1.6 1.4
Output voltage UM [V] 3~ 0 ... Umains / 0 ... 650 Hz
Power loss (operation with IN8) Pv [W] 30 40
Dimensions L x W x H [mm] 190 x 138 x 100
Weight m [kg] 1.8 1.8
Bold print = data for operation at a switching frequency of 8 kHz (Lenze setting)
1) Currents for periodic load change: 1 min overcurrent time with Imax and 2 min base load time with 75 % INx
2) Under different operating conditions possible for some types: Operation with increased rated output current with the same load change
cycle ( 3−6)
Fuses and cable cross−sections
8200 motec Normal operation
Installation acc. to EN 60204−1 Installation acc. to UL 1)
Type System Fuse Circuit breaker L1, L2, L3, PE Fuse L1, L2, L3, PE FI
[kW] [mm2] [AWG]
E82MV251_2B 0.25 1/N/PE AC
180 ... 264 V;
45 ... 65 Hz
M10 A C10 A 1.5 10 A 16  30 mA 2)
E82MV371_2B 0.37 M10 A C10 A 1.5 10 A 16
1) Only use UL−approved cables, fuses, and fuse holders.
UL fuse: voltage 240 V, tripping characteristic "H", "K5" or "CC"
2) Pulse current sensitive or universal−current sensitive earth−leakage circuit breaker
Observe national and regional regulations
/