Toro ROPS Kit, TimeCutter Riding Mower Installation guide
- Type
- Installation guide
FormNo.3438-540RevA
ROPSKit
TimeCutter
®
RidingMower
ModelNo.79485
InstallationInstructions
Safety
RolloverProtectionSystem
(ROPS)Safety
•TheROPSisanintegralsafetydevice.Donot
removeanyoftheROPScomponentsfromthe
machine.
•Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
•Alwayswearyourseatbeltwhentherollbaris
installed.
•Checkcarefullyforoverheadobjectsbeforeyou
driveunderthem,anddonotcontactthem.
•Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
•ReplacedamagedROPScomponents.Donot
repairoralterthem.
•Wheelsdroppingoveredges,oversteepbanks,or
intowatercancausearollover,whichmayresult
inseriousinjuryordeath.
•Donotweartheseatbeltwhentherollbarisnot
installed.
•Intheeventofarollover,takethemachinetoan
AuthorizedServiceDealertoinspecttheROPS.
•UseonlyT oroapprovedaccessoriesand
attachmentsfortheROPS.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3438-540*A
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
LeftROPSmount
1
RightROPSmount
1
Bolt(1/2x1-1/4inches)
6
Largewasher6
Locknut(1/2inch)
6
Beltguardpanel2
Rearguardpanel1
Cabletie
2
Narrowpushrivet4
2
Widepushrivet2
InstalltheROPSmountsandguard
panels.
Leftseatbeltbracket(MyRidemachines
only)
1
Rightseatbeltbracket(MyRide
machinesonly)
1
Partial-threadbolt(3/8x2inches)
2
Smallwasher
2
Locknut(3/8inch)
2
Leftpodbracket
1
Bumper1
Rightpodbracket(MyRidemachines
only)
1
Thread-formingscrew(5/16x3/4inch)
3
Seatbelttongueassembly
1
Seatbeltbuckleassembly
1
Carriagescrew(7/16x1inch)
2
3
Locknut(7/16inch)
2
Installthepodbracketsandseatbelt
brackets(MyRide-equippedmachines
only).
Seatbelttongueassembly
1
Seatbeltbuckleassembly
1
Carriagescrew(7/16x1inch)
2
Locknut(7/16inch)
2
Seatbeltbracket(machineswithout
MyRideonly)
2
Bolt(3/8x1inch)
4
Locknut(3/8inch)
4
Leftpodbracket
1
Bumper1
Rightpodbracket(machineswithout
MyRideonly)
1
4
Thread-formingscrew(5/16x3/4inch)
4
Installthepodbracketsandseatbelt
brackets(machineswithoutMyRide
only).
ROPStube
1
Bolt(3/8x2-1/2inches)
2
Locknut(3/8inch)
2
Suitcaseweight(Formachineswitha
baggerinstalledonly)
4
5
Bolt(3/8x3-3/4inches)
2
Completetheinstallation.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Note:Youmaydiscardallremovedpartsunless
otherwisenoted.
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch.
3.Movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKpositiontoengagetheparking
brake.
4.Shutofftheengineandremovethekey.
5.Raisetheseat,refertoyourmachineOperator’s
Manual.
6.Raisetherearofthemachineonjackstands;
refertoyourmachineOperator’sManual.
WARNING
Supportingthemachineonthelower
mufershield(Figure1)maydamage
theshieldandcausethemachinetofall,
injuringyouorbystanders.
Donotusethelowermufershieldto
supportthemachine.
g299647
Figure1
1.Lowermufershield
7.RemovethereartiresasshowninFigure2
Note:Retainallwheelcomponentsforlater
installation.
g309984
Figure2
3
8.Removethepodbracketsfromthemachine
(Figure3).
Note:Retaintheshoulderscrewsremoved
fromthesidesofthepodsforlaterinstallation.
g310040
Figure3
1.Hydraulicmountplate3.Podsupportbracket
2.Screw
4.Pod
Note:Retainthefueltankspringbeneaththat
securesthefueltanktotheleftpodbracketfor
laterinstallation.
g310231
Figure4
1.Fueltankspring
4
2
InstallingtheROPSMounts
andGuardPanels
Partsneededforthisprocedure:
1
LeftROPSmount
1
RightROPSmount
6
Bolt(1/2x1-1/4inches)
6Largewasher
6
Locknut(1/2inch)
2Beltguardpanel
1Rearguardpanel
2
Cabletie
4Narrowpushrivet
2Widepushrivet
Procedure
1.InstalltheROPSmountstothemachineframe
behindthehydraulicmountplateasshownin
(Figure5).
2.Torquetheboltsto58to77N∙m(43to57ft-lb).
3.SecurethetabsonthepodstotheROPSmount
withnarrowpushrivets(Figure5).
4.Installtheteethoftherearguardpaneltothe
notchesinthecenterframeandsecureitwith
cabletiesasshowninFigure6.
5.Installthebeltguardpanelstotheframewith
pushrivetsasshowninFigure6.
g316031
Figure5
Rightsideshown
1.Locknut(1/2inch)
4.Largewasher
2.RightROPSmount5.Bolt(1/2x1-1/4inches)
3.Narrowpushrivet
g310120
Figure6
1.Cabletie
4.Narrowpushrivet
2.Widepushrivet5.Beltguardpanels
3.Rearguardpanel
5
3
InstallingthePodBrackets
andSeatBelt
MyRide-EquippedMachinesOnly
Partsneededforthisprocedure:
1
Leftseatbeltbracket(MyRidemachinesonly)
1
Rightseatbeltbracket(MyRidemachinesonly)
2
Partial-threadbolt(3/8x2inches)
2
Smallwasher
2
Locknut(3/8inch)
1
Leftpodbracket
1Bumper
1
Rightpodbracket(MyRidemachinesonly)
3
Thread-formingscrew(5/16x3/4inch)
1
Seatbelttongueassembly
1
Seatbeltbuckleassembly
2
Carriagescrew(7/16x1inch)
2
Locknut(7/16inch)
Procedure
1.Installtheseatbeltbracketstotheseatplatform
with2partial-threadbolts(3/8x2inches),2
smallwashers,and2locknuts(3/8inch)as
showninFigure7.
g310258
Figure7
1.Partial-threadbolts(3/8x
2inches)
4.MyRideplatform
2.Smallwasher5.Locknut(3/8inch)
3.Seatbeltbracket
2.Installthebumpertotheleftpodbracket(Figure
8).
g310245
Figure8
1.Bumper
6
3.Installtheleftpodbrackettothemachineframe
using2thread-formingscrews(5/16x3/4
inch)andthepartsremovedin1Preparingthe
Machine(page3)asshowninFigure9.
g310244
Figure9
1.Leftpodbracket
3.Fuel-tankspring
2.Thread-formingscrew
(5/16x3/4inch)
4.Shoulderbolt
4.Installnewrightpodbrackettothemachine
usingathread-formingscrew(5/16x3/4inch)
andtheshoulderboltremovedin1Preparing
theMachine(page3).
g310256
Figure10
1.Thread-formingscrew
(5/16x3/4inch)
3.Shoulderbolt
2.Rightpodbracket
5.Installtheseatbeltbuckleandtonguetothe
insideoftheseatbeltbracketswith2carriage
screws(7/16x1inch)and2locknuts(7/16inch)
asshowninFigure11.
g316063
Figure11
1.Carriagescrews(7/16x1
inch)
3.Seatbelttongueassembly
(bracketbenttowardthe
seat)
2.Seatbeltbracket4.Locknut(7/16x1inch)
7
4
InstallingthePodBrackets
andSeatBelt
MachineswithoutMyRideOnly
Partsneededforthisprocedure:
1
Seatbelttongueassembly
1
Seatbeltbuckleassembly
2
Carriagescrew(7/16x1inch)
2
Locknut(7/16inch)
2
Seatbeltbracket(machineswithoutMyRideonly)
4
Bolt(3/8x1inch)
4
Locknut(3/8inch)
1
Leftpodbracket
1Bumper
1
Rightpodbracket(machineswithoutMyRideonly)
4
Thread-formingscrew(5/16x3/4inch)
Procedure
1.Installtheseatbeltbuckleandtonguetothe
insideoftheseatbeltbracketswith2carriage
screws(7/16x1inch)and2locknuts(7/16inch)
asshowninFigure12.
g316016
Figure12
1.Carriagescrew(7/16x1
inch)
4.Locknuts(7/16inch)
2.Seatbeltbracket
5.Tongueassembly
3.Buckle
8
2.Installtheseatbeltbracketstotheoutsideofthe
ROPSmounts(Figure13).
Note:Installtheseatbeltbuckleassemblywith
thebentbrackettowardtheseat.
g316030
Figure13
Rightsideshown
1.Bolt(3/8x1inch)3.Locknut(3/8inch)
2.Seatbeltbracket
3.Installtherightpodbrackettothemachine
frameusing2thread-formingscrews(5/16x3/4
inch)andthepartsremovedin1Preparingthe
Machine(page3)asshowninFigure3.
4.Installthebumpertotheleftpodbracket(Figure
8).
5.Installtheleftpodbrackettothemachineframe
using2thread-formingscrews(5/16x3/4inch)
asshowninFigure13.
g310244
Figure14
1.Leftpodbracket
3.Fuel-tankspring
2.Thread-formingscrew
(5/16x3/4inch)
4.Shoulderbolt
9
5
CompletingtheInstallation
Partsneededforthisprocedure:
1
ROPStube
2
Bolt(3/8x2-1/2inches)
2
Locknut(3/8inch)
4
Suitcaseweight(Formachineswithabaggerinstalled
only)
2
Bolt(3/8x3-3/4inches)
Procedure
1.InstallthereartiresasshowninFigure2.
2.Lowerthemachine;refertoyourmachine
Operator’sManual.
3.Lowertheseat.
4.WiththeROPStubeangletowardtherearof
themachine,installtheROPStubetotheROPS
mountswith2bolts(3/8x2-1/2inches)and2
locknuts(3/8inch)asshowninFigure15.
5.Formachineswithabaggerinstalledonly:
Installtheincludedadditionalsuitcaseweights
tothemachineusing2bolts(3/8x3-3/4inches)
asnecessaryaccordingtothetablebelow
(Figure16).
TypeofDeck
TotalWeightsRequired
42-inchstampeddeck11
42-inchfabricateddeck
10
50-inchfabricateddeck
8
54-inchfabricateddeck
6
60-inchfabricateddeck
6
Note:Theweightbracketswillholdupto8
suitcaseweightsbetweenthefrontedgeofthe
bracketandthemachine;anyadditionalweights
mustbemountedtothefrontoftheweight
brackets.
g310259
Figure15
1.ROPStube3.Bolt(3/8x2-1/2inches)
2.Locknut(3/8inch)
g299244
Figure16
1.Washer
3.Suitcaseweight
2.Locknut
4.Bolt(3/8x3-3/4inches)
10
Notes:
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Toro ROPS Kit, TimeCutter Riding Mower Installation guide
- Type
- Installation guide
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