Warrior Products Leaf Spring Shackle Kit Installation guide

Hello! I've reviewed the provided instructions for Warrior Products' Standard and Greaseable Shackles. This document details the installation process, covering bushing inspection, mounting techniques, and torque specifications. I'm ready to answer any questions you might have about installing these shackles.
What should I do before installing the new shackle?

What if the bolts don't pass through smoothly?

What should I do if the shackle doesn't easily fit over the bushings?

How much should I tighten the bolts?

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warrior Products, Inc.

Universal Instructions

Shackles – Standard

Shackles - Greaseable

Shackle Kits are designed to work with either factory bushings or polyurethane bushings. Be sure to

inspect bushings before beginning installation. This may be a good time to consider replacing your

existing bushings. If you have a greaseable kit be sure to install the bushings first.

Install the shackle to one corner of your vehicle at a time. Before removing the old shackle, be sure the

vehicle is supported by the frame, so you can raise or lower the differential with a jack to help when

installing the new shackle.

You may need to clean out the holes with a drill bit because of buildup that can occur in the powder

coating or zinc plating process. This will allow the bolts to pass through smoothly. CHECK FIRST.

Installing shackles over factory rubber bushings can be difficult. DO NOT SPREAD THE SHACKLE

TO MAKE IT FIT. Shave the bushing slightly if necessary, or use a putty knife with silicone spray

lubricant to work the shackle over the bushings. Do not use a metal hammer for persuasion, use a plastic

one instead. Sometimes this process can be frustrating but the shackle is designed to work best with out

any modifications to the shackle. Polyurethane replacement bushings allow for an easier installation.

Do not over tighten the bolts. Twenty five (25) to thirty five (35) foot pounds of torque will be more than

sufficient on shackles with sleeves. On shackles without sleeves take care not to crush the shackle sides

by over tightening. The locking nuts provided will not come loose or back off. The shackle sides should

remain parallel and not have that “pinched in” look.

After you have completed installing your new shackles, recheck all bolts for tightness. Then check again

after you have completed a test drive. Remember not to over tighten the bolts.

Enjoy your new Warrior Products’ Shackles, and thanks for purchasing our products!

Warrior Products, Inc.

11100 SW Industrial Way

Tualatin, Oregon 97062

(503) 691-8915

(503) 692-0364 FAX

(888) 220-6861 Toll Free

wp@warriorproducts.com

“Your Knight in Shining Armor!”