Warrior Products Leaf Spring Shackle Kit Installation guide

Type
Installation guide

Warrior Products Leaf Spring Shackle Kit is designed to work with either factory bushings or polyurethane bushings. It is important to inspect the bushings before beginning the installation and consider replacing them if necessary. The kit can be installed on one corner of the vehicle at a time, and it is important to ensure that the vehicle is supported by the frame so that the differential can be raised or lowered with a jack to assist in the installation.

The shackles are designed to work best without any modifications, but the holes may need to be cleaned out with a drill bit due to buildup from the powder coating or zinc plating process. If installing over factory rubber bushings, it is important not to spread the shackle to make it fit. Instead, the bushing can be shaved slightly or a putty knife with silicone spray lubricant can be used to work the shackle over the bushings. A plastic hammer should be used for persuasion, rather than a metal one.

Warrior Products Leaf Spring Shackle Kit is designed to work with either factory bushings or polyurethane bushings. It is important to inspect the bushings before beginning the installation and consider replacing them if necessary. The kit can be installed on one corner of the vehicle at a time, and it is important to ensure that the vehicle is supported by the frame so that the differential can be raised or lowered with a jack to assist in the installation.

The shackles are designed to work best without any modifications, but the holes may need to be cleaned out with a drill bit due to buildup from the powder coating or zinc plating process. If installing over factory rubber bushings, it is important not to spread the shackle to make it fit. Instead, the bushing can be shaved slightly or a putty knife with silicone spray lubricant can be used to work the shackle over the bushings. A plastic hammer should be used for persuasion, rather than a metal one.

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Warrior Products, Inc.
Universal Instructions
Shackles – Standard
Shackles - Greaseable
Shackle Kits are designed to work with either factory bushings or polyurethane bushings. Be sure to
inspect bushings before beginning installation. This may be a good time to consider replacing your
existing bushings. If you have a greaseable kit be sure to install the bushings first.
Install the shackle to one corner of your vehicle at a time. Before removing the old shackle, be sure the
vehicle is supported by the frame, so you can raise or lower the differential with a jack to help when
installing the new shackle.
You may need to clean out the holes with a drill bit because of buildup that can occur in the powder
coating or zinc plating process. This will allow the bolts to pass through smoothly. CHECK FIRST.
Installing shackles over factory rubber bushings can be difficult. DO NOT SPREAD THE SHACKLE
TO MAKE IT FIT. Shave the bushing slightly if necessary, or use a putty knife with silicone spray
lubricant to work the shackle over the bushings. Do not use a metal hammer for persuasion, use a plastic
one instead. Sometimes this process can be frustrating but the shackle is designed to work best with out
any modifications to the shackle. Polyurethane replacement bushings allow for an easier installation.
Do not over tighten the bolts. Twenty five (25) to thirty five (35) foot pounds of torque will be more than
sufficient on shackles with sleeves. On shackles without sleeves take care not to crush the shackle sides
by over tightening. The locking nuts provided will not come loose or back off. The shackle sides should
remain parallel and not have that “pinched in” look.
After you have completed installing your new shackles, recheck all bolts for tightness. Then check again
after you have completed a test drive. Remember not to over tighten the bolts.
Enjoy your new Warrior Products’ Shackles, and thanks for purchasing our products!
Warrior Products, Inc.
11100 SW Industrial Way
Tualatin, Oregon 97062
(503) 691-8915
(503) 692-0364 FAX
(888) 220-6861 Toll Free
wp@warriorproducts.com
Your Knight in Shining Armor!”
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Warrior Products Leaf Spring Shackle Kit Installation guide

Type
Installation guide

Warrior Products Leaf Spring Shackle Kit is designed to work with either factory bushings or polyurethane bushings. It is important to inspect the bushings before beginning the installation and consider replacing them if necessary. The kit can be installed on one corner of the vehicle at a time, and it is important to ensure that the vehicle is supported by the frame so that the differential can be raised or lowered with a jack to assist in the installation.

The shackles are designed to work best without any modifications, but the holes may need to be cleaned out with a drill bit due to buildup from the powder coating or zinc plating process. If installing over factory rubber bushings, it is important not to spread the shackle to make it fit. Instead, the bushing can be shaved slightly or a putty knife with silicone spray lubricant can be used to work the shackle over the bushings. A plastic hammer should be used for persuasion, rather than a metal one.

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