ESAB PAH 1 Programming box User manual

ESAB
Brand
ESAB
Model
PAH 1 Programming box
Type
User manual

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ESAB PAH 1 Programming box is a simple and easy-to-use controller which can be connected remotely to terminals available on MEK 4S, MEK 4 SP, ESABFeed 30-4 or ESABFeed 48-4 in order to create your own synergic lines. The controller consists of a 4-position switch, making it possible to save four work points. Each synergic line consists of four work points for which voltage and wire feed speed parameters are programmed.

ESAB PAH 1 Programming box is a simple and easy-to-use controller which can be connected remotely to terminals available on MEK 4S, MEK 4 SP, ESABFeed 30-4 or ESABFeed 48-4 in order to create your own synergic lines. The controller consists of a 4-position switch, making it possible to save four work points. Each synergic line consists of four work points for which voltage and wire feed speed parameters are programmed.

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0456 828 027 021024
PAH 1
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
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Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 9..............................................
Ðóññêèé
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 4.......................................................
3 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 5...............................................
3.1 Ïðîãðàììèðîâàíèå ñèíåðãåòè÷åñêèõ ëèíèé 5...............................
3.2 Ïðîãðàììèðîâàíèå ñèíåðãåòè÷åñêèõ ëèíèé ïðè ïîìîùè ãåíåðèðîâàíèÿ èìïóëüñîâ.
6
4 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 8.................
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 14........................................
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑÒÎ ÐÎÆÍÎ!
ÄÓÃÎ
Â
Àß Ñ
Â
ÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ
Â
ÑÅÕ ÏÐÀ
Â
ÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒ
Â
ÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛ
Â
ÀÒÜ Ñ
Â
ÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀ
Â
ËÅÍÍÛÅ ÈÇÃÎÒÎ
Â
ÈÒÅËÅÌ Ñ
Â
ÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎ
Â
ÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êî íòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Ó áåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
∅ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀ
Â
ÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
2 ÂÂÅÄÅÍÈÅ
PAH 1 ïðåäñòàâëÿåò ñîáîé ïðîñòîé è ëåãêèé â ýêñïëóàòàöèè êîíòðîëëåð,
êîòîðûé ìîæåò áûòü ïîäêëþ÷åí äèñòàíöèîííî ê ðàçúåìàì, èìåþùèìñÿ íà
óñòðîéñòâàõ MEK 4S, MEK 4 SP, ESABFeed 30-4 èëè ESABFeed 48-4, äëÿ òîãî,
÷òîáû ñîçäàâàòü ñîáñòâåííûå ñèíåðãåòè÷åñêèå ëèíèè.
Êîíòðîëëåð ÐAH 1 ñîñòîèò èç 4-ïîçèöèîííîãî ïåðåêëþ÷àòåëÿ, ïîçâîëÿþùåãî
ñîõðàíèòü ÷åòûðå ðàáî÷èå òî÷êè. Êàæäàÿ ñèíåðãåòè÷åñêàÿ ëèíèÿ ñîñòîèò èç
÷åòûðåõ ðàáî÷èõ òî÷åê, äëÿ êîòîðûõ çàïðîãðàììèðîâàíû çíà÷åíèÿ
ïàðàìåòðîâ íàïðÿæåíèÿ è ñêîðîñòè ïîäà÷è ïðîâîëîêè.
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3 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
3.1 Ïðîãðàììèðîâàíèå ñèíåðãåòè÷åñêèõ ëèíèé
Óñ òðîéñòâà ÌEK 4S, MEK 4SP
Ïðîãðàììèðîâàíèå îñóùåñòâëÿåòñÿ ñëåäóþùèì
îáðàçîì:
S Ïîäêëþ÷èòå êîíòðîëëåð PAH 1 ê ñîåäèíèòåëþ
9.
S Ïåðåêëþ÷àòåëü 26 óñòðîéñòâà MEK 4SP íå
äîëæåí íàõîäèòüñÿ â èìïóëüñíîì ðåæèìå.
S Óñòàíîâèòå ìíîãîïîçèöèîííûé ïåðåêëþ÷àòåëü
22 â ëþáîå èç ïîëîæåíèé 7 èëè 8, à
ïåðåêëþ÷àòåëü 25 óñòàíîâèòå â ïîëîæåíèå B,
ïîäêëþ÷èòå êîíòðîëëåð PAH 1. Òåïåðü áëîê
ïîäà÷è ïðîâîëîêè áóäåò ðàáîòàòü òàê æå, êàê è
â ðó÷íîì ðåæèìå.
S Óñòàíîâèòå ìíîãîïîçèöèîííûé ïåðåêëþ÷àòåëü
êîíòðîëëåðà PAH 1 â ïîëîæåíèå 1.
S Ñ ïîìîùüþ ðó÷êè 7 îòðåãóëèðóéòå ñêîðîñòü
ïîäà÷è ïðîâîëîêè, 7 à ñ ïîìîùüþ ðó÷êè 8 îòðåãóëèðóéòå ñâàðî÷íîå
íàïðÿæåíèå ä ëÿ ðàáî÷åé òî÷êè 1.
S Ïðîèçâåäèòå ïðîáíóþ ñâàðêó, â ñëó÷àå íåîáõîäèìîñòè îòêîððåêòèðóéòå
íàñòðîéêè äëÿ ïîëó÷åíèÿ êà÷åñòâåííîé ñâàðêè.
S Íàæìèòå êíîïêó ñîõðàíåíèÿ 20, è óäåðæèâàéòå åå â íàæàòîì ïîëîæåíèè
äî òåõ ïîð, ïîêà íå çàãîðèòñÿ ëàìïà 21, ïîñëå ýòîãî îòïóñòèòå êíîïêó.
S Ïîâòîðèòåäåéñòâèÿïîï.ï.4,5,6,7äëÿââåäåíèÿ óñòàâîê 2, 3, 4 íà
êîíòðîëëåðå ÐAH 1 (ïðè ýò îì ñîçäàþòñÿ ðàáî÷èå òî÷êè 2, 3, 4).
S Îòêëþ÷èòå êîíòðîëëåð ÐAH 1 äëÿ òîãî, ÷òîáû âåðíóòüñÿ ê ðàáîòå â
ñèíåðãåòè÷åñêîì ðåæèìå.
Óñòðîéñòâà ESABFeed 30-4 è ESABFeed 48-4
Ïðîèçâåäèòå ïðîãðàììèðîâàíèå ñëåäóþùèì îáðàçîì:
S Óñòàíîâèòå ïåðåêëþ÷àòåëü 10 â
ïîëîæåíèå B, à ñ ïîìîùüþ
ïåðåêëþ÷àòåëÿ 8 âûáåðèòå
ïîëîæåíèå 7 èëè 8.
S Ïîäêëþ÷èòå êîíòðîëëåð PAH 1 ê
ðàçúåìó äèñòàíöèîííîãî áëîêà
óïðàâëåíèÿ. Òåïåðü áëîê ïîäà÷è
ïðîâîëîêè ðàáîòàåò òàê æå, êàê è â
ðó÷íîì ðåæèìå.
S Óñòàíîâèòå ïåðåêëþ÷àòåëü
êîíòðîëëåðà PAH 1 â ïîëîæåíèå 1.
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S Óñòàíîâèòå ñêîðîñòü ïîäà÷è ïðîâîëîêè è ñâàðî÷íîå íàïðÿæåíèå äëÿ
ðàáî÷åé òî÷êè 1. Âû ìîæåòå ïðîèçâåñòè ðåãóëèðîâêó ïîäà÷è ï ðîâîëîêè è
íàïðÿæåíèÿ â ïðåäåëàõ îò ìèíèìà ëüíîãî äî ìàêñèìàëüíîãî çíà÷åíèé.
S Ïðîèçâåäèòå ïðîáíóþ ñâàðêó, ïðè íåîáõîäèìîñòè îòðåã óëèðóéòå
íàñòðîéêè, ïîêà íå áóäåò ïîëó÷åíî óäîâëåòâîðèòåëüíîå êà÷åñòâî ñâàðêè.
Ñîõðàíèòå ïàðàìåòðû íàñòðîåê ïðè ïîìîùè êíîïêè ñîõðàíåíèÿ 6.
S Ïðîèçâåäèòå ñîîòâåòñòâóþùèå íàñòðîéêè äëÿ ðàáî÷èõ òî÷åê 2, 3 è 4
(Ïåðåêëþ÷àòåëü êîíòðîëëåðà PAH 1 óñòàíàâëèâàåòñÿ â ïîëîæåíèå 2, 3 è 4.)
Ïîñëå çàâåðøåíèÿ ïðîãðàììèðîâàíèÿ è îòñîåäèíåíèÿ óñòðîéñòâà
ïðîãðàììèðîâàíèÿ áëîê ïîäà÷è ïðîâîëîêè ðàáîòàåò â ñèíåðãåòè÷åñêîì
ðåæèìå.
Ïðèìåð ïðîãðàììèðîâàíèÿ ñèíåðãåòè÷å ñ êîé ëèíèè.
Ïðèìå÷àíèå! Ïàðàìåòðû ñâàðêè â ïîëîæåíèè
2 äîëæíû áûòü âûøå, ÷åì â ïîëîæåíèè 1.
3 äîëæíû áûòü âûøå, ÷åì â ïîëîæåíèè 2.
4 äîëæíû áûòü âûøå, ÷åì â ïîëîæåíèè 3.
Ñêîðîñòü ïîäà÷è ïðîâîëîêè íå ìîæåò áûòü íèæå ÑÏÏ1 è âûøå ÑÏÏ4 â
ïðîòèâîïîëîæíîñòü ïîñòîÿííûì ëèíèÿì, ãäå ñêîðîñòü ïîäà÷è ïðîâîëîêè
ìîæíî íàñòðîèòü â ïðåäåëàõ î ò 1,9 äî 25 ì/ìèí.
3.2 Ïðîãðàììèðîâàíèå ñèíåðãåòè÷åñêèõ ëèíèé ïðè ïîìîùè
ãåíåðèðîâàíèÿ èìïóëüñîâ.
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Óñòðîéñòâî ÌEK 4SP
Ïðè ñîçäàíèè ñâîèõ ñîáñòâåííûõ ñèíåðãåòè÷åñêèõ ëèíèé öåëåñîîáðàçíî
ïîëó÷èòü íåñêîëüêî áàçîâûõ çíà÷åíèé, êîòîðûå ìîæíî áûëî áû èñïîëüçîâàòü
â êà÷åñòâå èñõîäíûõ äàííûõ.
 òàáëèöå, ïðåäñòàâëåííîé íèæå, ñîäåðæàòñÿ òå âåëè÷èíû, êîòîðûå ìîæíî
èñïîëüçîâàòü äëÿ ïðîãðàììèðîâàíèÿ ñèíåðãåòè÷åñêèõ ëèíèé.
Ïðîâîëîêà è ãàç Uìàêñ.
V
Uìèí.
V
ÑÏÏ
ì/ìèí
Ïðîâîëîêà è ãàç Uìàêñ.
V
Uìèí.
V
ÑÏÏ
ì/ìèí.
Fe 1,0
ÏÐÑ 92 80%Ar
8%CO
2
40 18
21
24
6
9
12
Fe 1,2
ÏÐÑ 92 80%Ar
8%CO
2
48 20
23
26
6
9
12
Ss 1,0
ÏÐÑ 98 80%Ar
2%CO
2
36 17
20
24
6
9
12
Ss 1,2
ÏÐÑ 98 80%Ar
2%CO
2
37 14
22
28
3,3
10
15
Al Mg 1,2
Ar
32 15
18
21
6
9
12
Al Mg 1,6
Ar
36 16
19
22
6
9
12
AI Si 1,2
Ar
27 16
19
24,5
4,4
7
11
AI Si 1,6
Ar
28 15,3
23,5
25
2,8
6
9
ÏÌÑ 1,2
ÏÐÑ 1,2 80%Ar
20%CO
2
42 20
24
27
6
9
12
ÏÌÑ 1,6
ÏÐÑ 1,2 80%Ar
20%CO
2
42 25
29
34
6
9
12
Ïðîãðàììèðîâàíèå îñóùåñòâëÿåòñÿ ñëåäóþùèì îáðàçîì:
S Ïîäêëþ÷èòå êîíòðîëëåð ÐAH 1 ê ñîåäèíèòåëþ
9.
S Ìíîãîïîçèöèîííûé ïåðåêëþ÷àòåëü 26 íà
óñòðîéñòâå MEK 4SP äîëæåí áûòü óñòàíîâëåí â
ïîëîæåíèå, ñîîòâåòñòâóþùåå èìïóëüñíîìó
ðåæèìó.
S Óñòàíîâèòå ìíîãîïîçèöèîííûé ïåðåêëþ÷àòåëü
22 â ïîëîæåíèå 7 èëè 8, à ïåðåêëþ÷àòåëü 25 â
ïîëîæåíèå B. Òåïåðü áëîê ïîäà÷è ïðîâîëîêè
áóäåò ðàáîòà òü ò àê æå, êàê â ðó÷íîì ðåæèìå.
S Óñòàíîâèòå ìíîãîïîçèöèîííûé ïåðåêëþ÷àòåëü
êîíòðîëëåðà ÐAH 1 â ïîëîæåíèå 1.
S Ïðèïîìîùèòàáëèöû,ïðåäñòàâëåííîéâûøå,
îïðåäåëèòå áàçîâîå çíà÷åíèå ïàðàìåòðà
Uìàêñ.
. Íàæìèòå êíîïêó ïðåäâàðèòåëüíîé
íàñòðîéêè 23 è îòêîððåêòèðóéòå áàçîâîå
çíà÷åíèå ïàðàìåòðà Uìàêñ.
ïðè ïîìîù è ðó÷êè 8.
S Ñîõðàíèòå çàäàííîå çíà÷åíèå ïàðàìåòðà Uìàêñ.
, íàæàâ êíîïêó
ñîõðàíåíèÿ 20, è óäåðæèâàÿ åå äî òåõ ïîð, ïîêà íå çàãîðèòñÿ ëàìïî÷êà 21 ,
ïîñëå ýòîãî îòïóñòèòå êíîïêó.
S Îòðåãóëèðóéòå ñêîðîñòü ïîäà÷è ïðîâîëîêè ïðè ï îìîùè ðó÷êè 7 è
îòêîððåêòèðóéòå ôîíîâîå íàïðÿæåíèå Uìèí.
ñ ïîìîùüþ ðó÷êè 8,
óñòàíîâèâ òàêèì îáðàçîì ðàáî÷óþ òî÷êó 1. Îáðàòèòåñü ê òàáëèöå,
ïðåäñòàâëåííîé âûøå.
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S Ïðîâåäèòå ïðîáíóþ ñâàðêó, è â ñëó÷àå íåîáõîäèìîñòè îòêîððåêòèðóéòå
íàñòðîéêè, ÷òîáû ïîëó÷èòü óäîâëåòâîðèòåëüíîå êà÷åñòâî ñâàðêè.
S Íàæìèòå êíîïêó ñîõðàíåíèÿ 20 è óäåðæèâàéòå åå â íàæàòîì ïîëîæåíèè
äî òåõ ïîð, ïîêà íå çàãîðèòñÿ ëàìïî÷êà 21 , ïîñëå ýòîãî îòïóñòèòå êíîïêó.
S Ïîâòîðèòåäåéñòâèÿïîï.4,àçàòåìïîï.ï.7,8,9äëÿïîëîæå íèé 2, 3 íà
êîíòðîëëåðå ÐAH 1 (ñîçäàíèå ðàáî÷èõ òî÷åê 2, 3).
S Îòñîåäèíèòå êîíòðîëëåð PAH 1 äëÿ âîçâðàùåíèÿ ê ñèíåðãåòè÷åñêîìó
ðåæèìó ðàáîòû.
Ïðèìåð ñèíåðãåò è÷å ñ êîé ëèíèè, çàïðîãðàììèðîâàííîé ïðè ïîìîùè
ãåíå ðèðîâàíèÿ èìïóëüñîâ.
Ïðèìå÷àíèå! Ïàðàìåòðû ñâàðêè â ïîëîæåíèè 2 äîëæíû áûòü âûøå, ÷åì
â ïîëîæåíèè 1.
3 äîëæíû áûòü âûøå, ÷åì â ïîëîæåíèè 2.
2 ì/ìèí
Uìèí., Âîëüò
1
2
3
A
B
Ðàáî÷àÿ
òî÷êà
U, Âîëü ò
Uì
èí.
Uìàêñ.
âðåìÿ
4 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû). Ïðè çàêàçå ñëåäóåò óêàçûâàòú òèï
èçäåäèÿ, çàâîäñêîé íîìåð, íàçâàíèå è íîìåð çàïàñíîé ÷àñòè ñîãëàñíî
çàïàñíûõ ÷àñòåé. Òàêèì îáðàçîì óïðîùàåòñÿ ïðîöåññ îòïðàâêè è
èñêëþ÷àþòñÿ îøèáêè ïðè äîñòàâêå.
RU
ENGLISH
-- 9 --
TOCe
1SAFETY 10...........................................................
2 INTRODUCTION 10...................................................
3 OPERATION 11.......................................................
3.1 Programming synergic lines 11.................................................
3.2 Programming synergic lines with pulsing 12......................................
4 ORDERING SPARE PARTS 13..........................................
SPARE PARTS LIST 14...................................................
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bf03d12e
1SAFETY
WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
2 INTRODUCTION
PAH 1 is a simple and easy--to--u se controller, which can be connected to the remote
socket on the MEK 4S, MEK 4 SP, ESABFeed 30--4 or ESABFeed 48--4 in order to
create own synergic lines.
PAH 1 consists of a switch with four positions, where four work points can be stored.
Each synergic line consists of four work points for voltage and wire feed.
GB
-- 1 1 --
bf03d12e
3 OPERATION
3.1 Programming synergic lines
MEK 4S, MEK 4SP
The programming procedure is as follows:
S Connect the PAH 1 controller to connector 9.
S Switch 26 on MEK 4SP must not be in pulse mode.
S Set selector switch 22 to either setting 7 or 8 and
set switch 25 to setting B, connect PAH 1. The wire
feed unit will now operate as if it is in manual
mode.
S Set the selector switch on the PAH 1 controller to
setting 1.
S Adjust the wire feed speed using knob 7 and adjust
the welding voltage using knob 8 for work point
1.
S Make a test weld, and if necessary adjust the
settings to produce a satisfactory weld.
S Press the save button 20, and hold it in until lamp 21 lights up, then release the
button.
S Repeat steps 4, 5, 6, 7 for settings 2, 3, 4 on the PAH 1 controller (creates work
points 2, 3, 4).
S Disconnect PAH 1, to return to synergic operation.
ESABFeed 30--4 and ESABFeed 48--4
Programme as follows:
S Set switch 10 in position B and use
switch 8 to select position 7 or 8.
S Connect PAH 1 to the remote control
unit socket. The wire feed unit now
functions the same as in manual
operation
S Set the switch on PAH 1 to position 1.
S Set wire feed and welding voltage for
work point 1. You can adjust wire feed
and voltage between their minimum
and maximu m limits.
S Test weld, if necessary adjust set
data until the welding performance is
good. Store set data with the store button 6.
S Do the corresponding settings for work point 2, 3 and 4 (T he switch on PAH 1 in
position 2, 3 and 4.)
When programming is complete and the programming box disconnected, the wire
feed unit is in synergic operation.
GB
-- 1 2 --
bf03d12e
Example o f programmed synergic lin e
NOTE! Weld data in setting 2 m ust be higher than in 1.
3 must be higher than in 2.
4 must be higher than in 3.
The wire feed can neither be set lower than Wfs1 nor higher than Wfs4, as opposed
to the fixed lines where the wire feed can be set between 1.9 and 25 m/min.
3.2 Programming synergic lines with pulsing
MEK 4SP
When you create your own synergic lines it is useful to have some base values to
work from.
The table below shows the values that apply to the pre--programmed synergic lines.
Wire & Gas Utop
V
Ub
V
Wfs
m/min
Wire & Gas Utop
V
Ub
V
Wfs
m/min
Fe 1,0
92%Ar 8%CO
2
40 18
21
24
6
9
12
Fe 1,2
92%Ar 8%CO
2
48 20
23
26
6
9
12
Ss 1,0
98%Ar 2%CO
2
36 17
20
24
6
9
12
Ss 1,2
98%Ar 2%CO
2
37 14
22
28
3,3
10
15
Al Mg 1,2
Ar
32 15
18
21
6
9
12
Al Mg 1,6
Ar
36 16
19
22
6
9
12
AI Si 1,2
Ar
27 16
19
24,5
4,4
7
11
AI Si 1,6
Ar
28 15,3
23,5
25
2,8
6
9
MCW 1,2
80%Ar 20%CO
2
42 20
24
27
6
9
12
MCW 1,6
80%Ar 20%CO
2
42 25
29
34
6
9
12
GB
-- 1 3 --
bf03d12e
The programming procedure is as follows:
S Connect the PAH 1 controller to connector 9.
S Selector switch 26 on MEK 4SP must be in pulse
mode.
S Set selector switch 22 to either setting 7 or 8 and
set switch 25 to setting B. The wire feed unit will
now operate as if it is in manual mode.
S Set the selector switch on the PAH 1 controller to
setting 1.
S With the aid of the table above, determine a base
value for Utop
. Press preset button 23, and adjust .
the base value for Utop
using knob 8.
S Save the set value for Utop
by pressing the save
button 20, hold it in until lamp 21 lights up, then
release the button.
S Adjust the wire feed speed using knob 7 and adjust the background voltage Ub
using knob 8 to set work point 1. Refer to the table above
S Make a test weld, and if necessary adjust the settings to produce a satisfactory
weld.
S Press the save button 20, and hold it in until lamp 21 lights up, then release the
button.
S Repeat step 4, followed by steps 7, 8, 9 for settings 2, 3 on the PAH 1 controller
(creates work points 2, 3).
S Disconnect PAH 1, to return to synergic operation.
Example of programmed synergic line with pulsing
NOTE! Weld data in setting 2 m ust be higher than in 1.
3 must be higher than in 2.
m/min
Ub volt
1
2
3
A
B
Work point
U volt
Ub
Utop
time
4 ORDERING SPARE PARTS
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication. When ordering, please state product type, serial number, designa-
tion and spare part number in accordance with the spare parts list.
This facilitates d ispatch and e nsures corre c t delivery.
GB
PAH 1 Edition 021024
Spare p arts list Ñïèñîê çàïàñíûõ ÷àñòåé
-- 1 4 --
bf03s11a
c
Ordering number for PAH 1
0455 525 880 Programming box
Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the
cover. Kindly indicate type of unit, serial number , denominations and ordering numbers according to
the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
PAH 1 Edition 021024
-- 1 5 --
bf03s11a
Item
no.
Qty Ordering no. Denomination
1 1 0321 475 885 Knob
2 1 0192 722 314 Potentiometer
3 1 0368 541 005 Contact
4 1 0455 522 001 Programming box
4
-- 1 6 --
Spare--notes
NOTES
-- 1 7 --
backpage
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17

ESAB PAH 1 Programming box User manual

ESAB
Brand
ESAB
Model
PAH 1 Programming box
Type
User manual
This manual is also suitable for

ESAB PAH 1 Programming box is a simple and easy-to-use controller which can be connected remotely to terminals available on MEK 4S, MEK 4 SP, ESABFeed 30-4 or ESABFeed 48-4 in order to create your own synergic lines. The controller consists of a 4-position switch, making it possible to save four work points. Each synergic line consists of four work points for which voltage and wire feed speed parameters are programmed.

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