Danfoss ECL Comfort 210 / 296, A267 Operating instructions

OperatingGuide

ECLComfort210/296,applicationA267

1.0TableofContents

1.0TableofContents...............................................1

1.1Importantsafetyandproductinformation.....................2

2.0Installation........................................................5

2.1Beforeyoustart.....................................................5

2.2Identifyingthesystemtype.......................................8

2.3Mounting...........................................................14

2.4Placingthetemperaturesensors................................18

2.5Electricalconnections.............................................20

2.6InsertingtheECLApplicationKey..............................25

2.7Checklist............................................................31

2.8Navigation,ECLApplicationKeyA267.........................32

3.0Dailyuse.........................................................36

3.1Howtonavigate...................................................36

3.2Understandingthecontrollerdisplay..........................37

3.3Ageneraloverview:Whatdothesymbolsmean?...........41

3.4Monitoringtemperaturesandsystem

components........................................................42

3.5Inﬂuenceoverview................................................43

3.6Manualcontrol.....................................................44

3.7Schedule............................................................45

4.0Settingsoverview............................................46

5.0Settings...........................................................48

5.1IntroductiontoSettings..........................................48

5.2Flowtemperature..................................................49

5.3Roomlimit..........................................................52

5.4Returnlimit.........................................................54

5.5Optimization........................................................60

5.6Controlparameters................................................67

5.7Application.........................................................71

5.8Heatcut-out........................................................81

5.9Tanktemperature..................................................84

5.10Anti-bacteria........................................................87

6.0Commoncontrollersettings..............................89

6.1Introductionto‘Commoncontrollersettings’................89

6.2Time&Date.........................................................90

6.3Holiday..............................................................91

6.4Inputoverview.....................................................93

6.5Log...................................................................94

6.6Outputoverride....................................................95

6.7Keyfunctions.......................................................96

6.8System...............................................................98

7.0Miscellaneous................................................105

7.1ECA30/31setupprocedures.................................105

7.2Overridefunction................................................113

7.3Severalcontrollersinthesamesystem......................116

7.4Frequentlyaskedquestions....................................119

7.5Deﬁnitions........................................................122

7.6Type(ID6001),overview.......................................125

7.7ParameterIDoverview..........................................126

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1.1Importantsafetyandproductinformation

1.1.1Importantsafetyandproductinformation

ThisInstallationGuideisassociatedwithECLApplicationKeyA267

(ordercodeno.087H3816).

ThefunctionscanberealizedinECLComfort210aswellasECL

Comfort310.IftheA267keyisusedintheECLComfort310,the

functionalityremainsasintheECLComfort210.

TheapplicationA267complieswithECLComfortcontroller210

and310asofsoftwareversion1.11(visibleatstart-upofthe

controllerandin‘Commoncontrollersettings’in‘System’).

AdditionaldocumentationforECLComfort210andaccessoriesis

availableonwww.ecl.doc.danfoss.com.

Applicationkeysmightbereleasedbeforealldisplaytextsare

translated.InthiscasethetextisinEnglish.

Automaticupdateofcontrollersoftware(ﬁrmware):

Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey

isinserted(asofcontrollerversion1.11(ECL210/310)andversion

1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe

softwareisbeingupdated:

Progressbar

Duringupdate:

•DonotremovetheKEY

Ifthekeyisremovedbeforethehour-glassisshown,youhave

tostartafresh.

•Donotdisconnectthepower

Ifthepowerisinterruptedwhenthehour-glassisshown,the

controllerwillnotwork.

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SafetyNote

Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely

necessarytoreadandobservetheseinstructionscarefully.

Necessaryassembly,start-up,andmaintenanceworkmustbe

performedbyqualiﬁedandauthorizedpersonnelonly.

Locallegislationsmustberespected.Thiscomprisesalsocable

dimensionsandtypeofisolation(doubleisolatedat230V).

AfusefortheECLComfortinstallationismax.10Atypically.

TheambienttemperaturerangesforECLComfortinoperationare:

ECLComfort210/310:0-55°C

ECLComfort296:0-45°C.

Exceedingthetemperaturerangecanresultinmalfunctions.

Installationmustbeavoidedifthereisariskforcondensation(dew).

Thewarningsignisusedtoemphasizespecialconditionsthatshould

betakenintoconsideration.

Thissymbolindicatesthatthisparticularpieceofinformationshould

bereadwithspecialattention.

AsthisOperatingGuidecoversseveralsystemtypes,specialsystem

settingswillbemarkedwithasystemtype.Allsystemtypesareshown

inthechapter:'Identifyingyoursystemtype'.

°C(degreesCelsius)isameasuredtemperaturevaluewhereasK

(Kelvin)oftenisusedfortemperaturedifferences.

TheIDno.isuniquefortheselectedparameter.

ExampleFirstdigitSeconddigitLastthreedigits

1117411174

-

Circuit1

Parameterno.

12174

1

2

174

-

Circuit2

Parameterno.

IfanIDdescriptionismentionedmorethanonce,itmeansthatthere

arespecialsettingsforoneormoresystemtypes.Itwillbemarked

withthesystemtypeinquestion(e.g.12174-A266.9).

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ParametersindicatedwithanIDno.like"1x607"meanauniversal

parameter.

xstandsforcircuit/parametergroup.

DisposalNote

Thisproductshouldbedismantledanditscomponents

sorted,ifpossible,invariousgroupsbeforerecycling

ordisposal.

Alwaysfollowthelocaldisposalregulations.

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2.0Installation

2.1Beforeyoustart

TheapplicationA267isveryﬂexible.Thesearethebasicprinciples:

Heating(circuit1):

Typically,theﬂowtemperatureisadjustedaccordingtoyour

requirements.TheﬂowtemperaturesensorS3isthemost

importantsensor.ThedesiredﬂowtemperatureatS3iscalculated

intheECLcontroller,basedontheoutdoortemperature(S1).

Thelowertheoutdoortemperature,thehigherthedesiredﬂow

temperature.Bymeansofaweekschedule(upto3‘Comfort’

periods/day),theheatingcircuit1canbein‘Comfort’or

‘Saving’mode(twodifferenttemperaturevaluesfordesiredroom

temperature).

ThemotorizedcontrolvalveM1isopenedgraduallywhenthe

ﬂowtemperatureislowerthanthedesiredﬂowtemperatureand

viceversa.

Thereturntemperature(S5)tothedistrictheatingsupplyshould

notbetoohigh.Ifso,thedesiredﬂowtemperaturecanbeadjusted

(typicallytoalowervalue),thusresultinginagradualclosingofthe

motorizedcontrolvalve.

Furthermore,thereturntemperaturelimitationcandepend

ontheoutdoortemperature.Typically,thelowertheoutdoor

temperature,thehighertheacceptedreturntemperature.

Inboiler-basedheatingsupplythereturntemperatureshouldnot

betoolow(sameadjustmentprocedureasabove).

Ifthemeasuredroomtemperature(S7)doesnotequalthedesired

roomtemperature,thedesiredﬂowtemperaturecanbeadjusted.

Thecirculationpump(P1)isONatheatdemandoratfrost

protection.Thecirculationpump(P1)canbeswitchedOFF

whenheatingtheDHW(dependentpriority).Ifthesystemhas

achangeovervalve(P2)betweentheheatingandDHWheating

circuit,thecirculationpump(P1)isONwhenheatingtheDHW.

TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis

higherthanaselectablevalue.

TypicalA267application:

Theshowndiagramisafundamentalandsimpliﬁedexampleanddoes

notcontainallcomponentsthatarenecessaryinasystem.

AllnamedcomponentsareconnectedtotheECLComfortcontroller.

Listofcomponents:

S1

Outdoortemperaturesensor

S2

Returntemperaturesensor,circuit2

S3

Flowtemperaturesensor,circuit1

S4

Flowtemperaturesensor,circuit2

S5

Returntemperaturesensor,circuit1

S6

DHWtanktemperaturesensor,upper

S7

Roomtemperaturesensor,circuits1and2

S8

DHWtanktemperaturesensor,lower

P1

Circulationpump,heating,circuit1

P2

DHWheatingpump,circuit3

P3

DHWcirculationpump,circuit3

P4

Circulationpump,heating,circuit2

M1

Motorizedcontrolvalve,circuits1and3

M2

Motorizedcontrolvalve,circuit2

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OperatingGuideECLComfort210/296,applicationA267

Heating(circuit2):

Thiscircuitworksaftersameprinciplesascircuit1.

TheﬂowtemperaturesensorS4isthemostimportantsensor.

Bymeansofaweekschedule(upto3‘Comfort’periods/day),the

heatingcircuit2canbein‘Comfort’or‘Saving’mode(twodifferent

temperaturevaluesfordesiredroomtemperature).Themotorized

controlvalveM2controlsthecircuit.

Thereturntemperature(S2)enableslimitationasdescribed

previously.

IfthemeasuredroomtemperatureS7doesnotequalthedesired

roomtemperature,thedesiredﬂowtemperaturecanbeadjusted.

Thecirculationpump(P4)isONatheatdemandoratfrost

protection.

TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis

higherthanaselectablevalue.

Heatingcircuit2canbeconnectedafterheatingcircuit1.Ifso,the

desiredﬂowtemperatureatS3canbeinﬂuencedbythedesired

ﬂowtemperatureatS4.

Heatingcircuits1and2:

Theheatingcircuits1and2canusethesameroomtemperature

sensor(S7).However,eachheatingcircuitcanhaveanECA30,

RemoteControlUnit,inordertohaveseparateroomtemperature

signals.Anothersolution:UseS7foroneoftheheatingcircuitsand

ECA30fortheotherheatingcircuit.

A267.1examplea:

A267.1exampleb:

A267.1examplec:

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DomesticHotWater(DHW,circuit3):

Bymeansofaweekschedule(upto3Comfortperiods/day),the

DHWcircuitcanbein‘Comfort’or‘Saving’mode(twodifferent

temperaturevaluesfordesiredDHWtemperature).

IfthemeasuredDHWtemperature(S6)islowerthanthedesired

DHWtemperature,theheatingcirculationpump(P1)canbe

switchedOFFandtheDHWheatingpump(P2)isswitchedON.The

motorizedcontrolvalve(M1)iscontrolledinordertomaintainthe

DHWheatingtemperatureatS3.

TheDHWheatingtemperatureistypically10-15degreeshigher

thanthedesiredDHWtemperature.

DHWtankwith1temperaturesensor:

WhenthemeasuredDHWtemperature(S6)getshigherthanthe

desiredDHWtemperature,theDHWheatingpump(P2)isswitched

OFF.Apost-runtimecanbeset.Themotorizedcontrolvalve(M1)

willhereaftermaintainthedesiredﬂowtemperatureintheheating

circuit.

DHWtankwith2temperaturesensors:

WhenthemeasuredDHWtemperature(S6)getshigherthanthe

desiredDHWtemperatureandthelowertemperature(atS8)gets

higherthanthecut-outtemperature,theDHWheatingpump(P2)

isswitchedOFF.Apost-runtimecanbeset.Themotorizedcontrol

valve(M1)willhereaftermaintainthedesiredﬂowtemperaturein

theheatingcircuit.

A267.1exampled:

A267.1examplee:

Thecontrollerispre-programmedwithfactorysettingsthatareshown

inthe‘ParameterIDoverview’appendix.

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OperatingGuideECLComfort210/296,applicationA267

2.2Identifyingthesystemtype

Sketchyourapplication

TheECLComfortcontrollerseriesisdesignedforawiderange

ofheating,domestichot-water(DHW)andcoolingsystemswith

differentconﬁgurationsandcapacities.Ifyoursystemdiffers

fromthediagramsshownhere,youmaywanttomakeasketch

ofthesystemabouttobeinstalled.Thismakesiteasiertouse

theOperatingGuide,whichwillguideyoustep-by-stepfrom

installationtoﬁnaladjustmentsbeforetheend-usertakesover.

TheECLComfortcontrollerisauniversalcontrollerthatcanbe

usedforvarioussystems.Basedontheshownstandardsystems,

itispossibletoconﬁgureadditionalsystems.Inthischapteryou

ﬁndthemostfrequentlyusedsystems.Ifyoursystemisnotquite

asshownbelow,ﬁndthediagramwhichhasthebestresemblance

withyoursystemandmakeyourowncombinations.

SeetheInstallationGuide(deliveredwiththeapplicationkey)for

applicationtypes/sub-types.

Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheﬂow

aswellasthereturn.Placethepumpaccordingtothemanufacturer’s

speciﬁcation.

A267.1,examplea

Indirectlyconnectedsystemwith2heatingcircuitsandsecondarilyconnectedDHWtankwithinternalheatexchanger(optionalDHW

priority).

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SpecialsettingsfortypeA267.1,examplea:

DHWcircuit(circuit3)

TheDHWheatingiscontrolledbymeansofDHWheatingpumpP2.

Navigation:IDno.:

Recommendedsetting:

MENU\Settings\Application:'Ch.-o.valve/P'

13051

ON

TheDHWtankisconnectedsecondarily.

MENU\Settings\Application:‘Tank,sec./prim.'

13053

OFF

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OperatingGuideECLComfort210/296,applicationA267

A267.1,exampleb

Indirectlyconnectedsystemwith2heatingcircuitsandsecondarilyconnectedDHWtankwithinternalheatexchanger(DHWpriority).

SpecialsettingsfortypeA267.1,exampleb:

DHWcircuit(circuit3)

TheDHWheatingiscontrolledbymeansofchangeovervalve*P2.

Navigation:IDno.:

Recommendedsetting:

MENU\Settings\Application:'Ch.-o.valve/P'

13051

OFF

TheDHWtankisconnectedsecondarily.

MENU\Settings\Application:‘Tank,sec./prim.'

13053

OFF

*

Thechangeovervalvecanbeofthistype:

DanfossAMZ113

Normalpowersupplied.Whenthecontrolvoltageisapplied(fromterminal12),thechangeovervalvechangesﬂowdirection.

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A267.1,examplec

Indirectlyconnectedsystemwith2heatingcircuitsandprimarilyconnectedDHWtankwithinternalheatexchanger(optionalDHW

priority).

SpecialsettingsfortypeA267.1,examplec:

DHWcircuit(circuit3)

TheDHWheatingiscontrolledbymeansofON/OFFvalve*P2.

Navigation:

IDno.:

Recommendedsetting:

MENU\Settings\Application:'Ch.-o.valve/P'

13051

ON

TheDHWtankisconnectedsecondarily.

MENU\Settings\Application:‘Tank,sec./prim.

13053

ON

*

Thechangeovervalvecanbeofthistype:

DanfossAMZ113

Normalpowersupplied.Whenthecontrolvoltageisapplied(fromterminal12),thechangeovervalvechangesﬂowdirection.

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OperatingGuideECLComfort210/296,applicationA267

A267.1,exampled

Indirectlyconnectedsystemwith2heatingcircuits(circuit2isconnectedassubcircuit)andsecondarilyconnectedDHWtankwith

internalheatexchanger(optionalDHWpriority).

SpecialsettingsfortypeA267.1,exampled:

Heatingcircuit1

Heatingcircuit1mustreceiveinformationaboutandreactonthedesiredﬂowtemperaturefromheatingcircuit2.

Navigation:IDno.:

Recommendedsetting:

MENU\Settings\Application:'Demandoffset'

11017

5K*

*

Thedesiredﬂowtemperatureinheatingcircuit1is5Kabovethedesiredﬂowtemperatureinheatingcircuit2.

Heatingcircuit2

Heatingcircuit2isconnectedsecondarilyandmustsendinformationaboutitsdesiredﬂowtemperaturetoheatingcircuit1.

Navigation:IDno.:

Recommendedsetting:

MENU\Settings\Application:'SenddesiredT'

12500

ON

DHWcircuit(circuit3)

TheDHWheatingiscontrolledbymeansofDHWheatingpumpP2.

Navigation:IDno.:

Recommendedsetting:

MENU\Settings\Application:'Ch.-o.valve/P'

13051

ON

TheDHWtankisconnectedsecondarily.

MENU\Settings\Application:‘Tank,sec./prim.'

13053

OFF

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OperatingGuideECLComfort210/296,applicationA267

A267.1,examplee

Indirectlyconnectedsystemwith2heatingcircuits(circuit2isconnectedassubcircuit)andprimarilyconnectedDHWtankwith

internalheatexchanger(optionalDHWpriority).

SpecialsettingsfortypeA267.1,examplee:

Heatingcircuit1

Heatingcircuit1mustreceiveinformationaboutandreactonthedesiredﬂowtemperaturefromheatingcircuit2.

Navigation:

IDno.:

Recommendedsetting:

MENU\Settings\Application:'Demandoffset'

11017

5K*

*

Thedesiredﬂowtemperatureinheatingcircuit1is5Kabovethedesiredﬂowtemperatureinheatingcircuit2.

Heatingcircuit2

Heatingcircuit2isconnectedsecondarilyandmustsendinformationaboutitsdesiredﬂowtemperaturetoheatingcircuit1.

Navigation:

IDno.:

Recommendedsetting:

MENU\Settings\Application:'SenddesiredT'

12500

ON

DHWcircuit(circuit3)

TheDHWheatingiscontrolledbymeansofON/OFFvalve**P2/M3.

Navigation:

IDno.:

Recommendedsetting:

MENU\Settings\Application:'Ch.-o.valve/P'

13051

ON

TheDHWtankisconnectedsecondarily.

MENU\Settings\Application:‘Tank,sec./prim.'

13053

ON

**

Thechangeovervalvecanbeofthistype:

DanfossAMZ113

Normalpowersupplied.Whenthecontrolvoltageisapplied(fromterminal12),thechangeovervalvechangesﬂowdirection.

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2.3Mounting

2.3.1MountingtheECLComfortcontroller

SeetheInstallationGuidewhichisdeliveredtogetherwiththe

ECLComfortcontroller.

Foreasyaccess,youshouldmounttheECLComfortcontrollernear

thesystem.

ECLComfort210/296/310canbemounted

•onawall

•onaDINrail(35mm)

ECLComfort296canbemounted

•inapanelcut-out

ECLComfort210canbemountedinanECLComfort310basepart

(forfutureupgrade).

Screws,PGcableglandsandrawlplugsarenotsupplied.

LockingtheECLComfort210/310controller

InordertofastentheECLComfortcontrollertoitsbasepart,secure

thecontrollerwiththelockingpin.

Topreventinjuriestopersonsorthecontroller,thecontrollerhasto

besecurelylockedintothebase.Forthispurpose,pressthelocking

pinintothebaseuntilaclickisheardandthecontrollernolonger

canberemovedfromthebase.

Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk

thatthecontrollerduringoperationcanunlockfromthebaseandthe

basewithterminals(andalsothe230Va.c.connections)areexposed.

Topreventinjuriestopersons,alwaysmakesurethatthecontroller

issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller

shouldnotbeoperated!

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Theeasywaytolockthecontrollertoitsbaseorunlockitistousea

screwdriveraslever.

Mountingonawall

Mountthebasepartonawallwithasmoothsurface.Establishthe

electricalconnectionsandpositionthecontrollerinthebasepart.

Securethecontrollerwiththelockingpin.

MountingonaDINrail(35mm)

MountthebasepartonaDINrail.Establishtheelectrical

connectionsandpositionthecontrollerinthebasepart.Secure

thecontrollerwiththelockingpin.

DismountingtheECLComfortcontroller

Inordertoremovethecontrollerfromthebasepart,pulloutthe

lockingpinbymeansofascrewdriver.Thecontrollercannowbe

removedfromthebasepart.

Theeasywaytolockthecontrollertoitsbaseorunlockitistousea

screwdriveraslever.

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OperatingGuideECLComfort210/296,applicationA267

BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure

thatthesupplyvoltageisdisconnected.

2.3.2MountingtheRemoteControlUnitsECA30/31

Selectoneofthefollowingmethods:

•Mountingonawall,ECA30/31

•Mountinginapanel,ECA30

Screwsandrawlplugsarenotsupplied.

Mountingonawall

MountthebasepartoftheECA30/31onawallwithasmooth

surface.Establishtheelectricalconnections.PlacetheECA30/

31inthebasepart.

Mountinginapanel

MounttheECA30inapanelusingtheECA30framekit(ordercode

no.087H3236).Establishtheelectricalconnections.Securethe

framewiththeclamp.PlacetheECA30inthebasepart.TheECA

30canbeconnectedtoanexternalroomtemperaturesensor.

TheECA31mustnotbemountedinapanelifthehumidity

functionistobeused.

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OperatingGuideECLComfort210/296,applicationA267

2.3.3MountingtheinternalI/OmoduleECA32

MountingoftheinternalI/OmoduleECA32

TheECA32module(ordercodeno.087H3202)mustbeinserted

intotheECLComfort310/310Bbasepartforadditionalinputand

outputsignalsinrelevantapplications.

TheconnectionbetweentheECLComfort310/310BandECA32

isa10-pole(2x5)connector.Theconnectionisautomatically

establishedwhentheECLComfort310/310Bisplacedonthe

basepart.

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OperatingGuideECLComfort210/296,applicationA267

2.4Placingthetemperaturesensors

2.4.1Placingthetemperaturesensors

Itisimportantthatthesensorsaremountedinthecorrectposition

inyoursystem.

Thetemperaturesensormentionedbelowaresensorsusedforthe

ECLComfort210/296/310serieswhichnotallwillbeneeded

foryourapplication!

Outdoortemperaturesensor(ESMT)

Theoutdoorsensorshouldbemountedonthatsideofthebuilding

whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot

beplacedclosetodoors,windowsorairoutlets.

Flowtemperaturesensor(ESMU,ESM-11orESMC)

Placethesensormax.15cmfromthemixingpoint.Insystems

withheatexchanger,DanfossrecommendsthattheESMU-typeto

beinsertedintotheexchangerﬂowoutlet.

Makesurethatthesurfaceofthepipeiscleanandevenwhere

thesensorismounted.

Returntemperaturesensor(ESMU,ESM-11orESMC)

Thereturntemperaturesensorshouldalwaysbeplacedsothatit

measuresarepresentativereturntemperature.

Roomtemperaturesensor

(ESM-10,ECA30/31RemoteControlUnit)

Placetheroomsensorintheroomwherethetemperatureistobe

controlled.Donotplaceitonoutsidewallsorclosetoradiators,

windowsordoors.

Boilertemperaturesensor(ESMU,ESM-11orESMC)

Placethesensoraccordingtotheboilermanufacturer’s

speciﬁcation.

Airducttemperaturesensor(ESMB-12orESMUtypes)

Placethesensorsothatitmeasuresarepresentativetemperature.

DHWtemperaturesensor(ESMUorESMB-12)

PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s

speciﬁcation.

Slabtemperaturesensor(ESMB-12)

Placethesensorinaprotectiontubeintheslab.

ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto

avoiddamagetothesensorelement.

ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick

measurementofthetemperature.

ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill,

however,resultinaslowertemperaturemeasurement.

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OperatingGuideECLComfort210/296,applicationA267

Pt1000temperaturesensor(IEC751B,1000Ω/0°C)

Relationshipbetweentemperatureandohmicvalue:

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2.5Electricalconnections

2.5.1Electricalconnections230Va.c.

SafetyNote

Necessaryassembly,start-up,andmaintenanceworkmustbe

performedbyqualiﬁedandauthorizedpersonnelonly.

Locallegislationsmustberespected.Thiscomprisesalsocablesize

andisolation(reinforcedtype).

AfusefortheECLComfortinstallationismax.10Atypically.

TheambienttemperaturerangefortheECLComfortinoperationis

0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.

Installationmustbeavoidedifthereisariskforcondensation(dew).

Thecommongroundterminalisusedforconnectionofrelevant

components(pumps,motorizedcontrolvalves).

ECL210/310

ECL296

SeealsotheInstallationGuide(deliveredwiththeapplicationkey)

forapplicationspeciﬁcconnections.

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OperatingGuideECLComfort210/296,applicationA267

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Danfoss ECL Comfort 210 / 296, A267 Operating instructions

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