Danfoss VLT® Automation Drive FC 301/302 SW 7.4x Programming Guide

ENGINEERING TOMORROW

Programming Guide

VLT

®

AutomationDrive FC 301/302

vlt-drives.danfoss.com

Contents

1 Introduction

3

1.1 Software Version

3

1.2 Approvals

3

1.3 Denitions

3

1.3.1 Frequency Converter 3

1.3.2 Input 3

1.3.3 Motor 3

1.3.4 References 4

1.3.5 Miscellaneous 4

1.4 Safety

6

1.5 Electrical Wiring

8

1.6 Integrated Motion Controller

10

2 How to Program

11

2.1 Graphical and Numerical Local Control Panels

11

2.1.1 LCD Display 12

2.1.2 Quick Transfer of Parameter Settings between Multiple Frequency Converters 14

2.1.3 Display Mode 14

2.1.4 Display Mode - Selection of Readouts 14

2.1.5 Parameter Set-up 16

2.1.6 Quick Menu Key Functions 16

2.1.7 Initial Commissioning 17

2.1.8 Main Menu Mode 18

2.1.9 Parameter Selection 18

2.1.10 Changing Data 18

2.1.11 Changing a Text Value 18

2.1.12 Changing a Data Value 19

2.1.13 Innitely Variable Change of Numeric Data Value 19

2.1.14 Value, Step by Step 19

2.1.15 Readout and Programming of Indexed Parameters 19

2.1.16 How to Program on the Numerical Local Control Panel 19

2.1.17 LCP Keys 21

3 Parameter Descriptions

23

3.1 Parameters: 0-** Operation and Display

23

3.2 Parameters: 1-** Load and Motor

34

3.3 Parameters: 2-** Brakes

59

3.4 Parameters: 3-** Reference/Ramps

66

3.5 Parameters: 4-** Limits/Warnings

78

3.6 Parameters: 5-** Digital In/Out

86

Contents Programming Guide

3.7 Parameters: 6-** Analog In/Out

109

3.8 Parameters: 7-** Controllers

118

3.9 Parameters: 8-** Communications and Options

129

3.10 Parameters: 9-** PROFIBUS

139

3.11 Parameters: 10-** DeviceNet CAN Fieldbus

139

3.12 Parameters: 12-** Ethernet

139

3.13 Parameters: 13-** Smart Logic Control

140

3.14 Parameters: 14-** Special Functions

158

3.15 Parameters: 15-** Drive Information

169

3.16 Parameters: 16-** Data Readouts

174

3.17 Parameters: 17-** Feedback

181

3.18 Parameters: 18-** Data Readouts 2

188

3.19 Parameters: 19-** Application Parameters

190

3.20 Parameters: 30-** Special Features

190

3.21 Parameters: 32-** MCO Basic Settings

194

3.22 Parameters: 33-** MCO Advanced Settings

194

3.23 Parameters: 34-** MCO Data Readouts

194

3.24 Parameters: 35-** Sensor Input Option

194

3.25 Parameters: 36-** Programmable I/O Option

197

3.26 Parameters: 42-** Safety Functions

199

3.27 Parameters: 43-** Unit Readouts

199

4 Integrated Motion Controller

202

4.1 Introduction

202

4.2 Positioning, Homing, Synchronization

203

4.3 Control

205

5 Parameter Lists

207

5.1 Parameter Lists and Options

207

5.1.1 Introduction 207

5.1.3 Active/Inactive Parameters in Dierent Control Modes 208

6 Troubleshooting

249

6.1 Status Messages

249

7 Appendix

262

7.1 Symbols, Abbreviations, and Conventions

262

Index

263

Contents

VLT

®

AutomationDrive FC 301/302

1 Introduction

1.1 Software Version

Programming Guide

Software versions: 7.4X, 48.0X

This programming guide can be used for all VLT

®

AutomationDrive FC 301/FC 302 frequency converters with

software versions 7.4X and 48.0X.

The software version number can be read from

parameter 15-43 Software Version.

Table 1.1 Software Version

1.2 Approvals

1.3 Denitions

1.3.1 Frequency Converter

I

VLT,MAX

Maximum output current.

I

VLT,N

Rated output current supplied by the frequency converter.

U

VLT,MAX

Maximum output voltage.

1.3.2 Input

Control command

Start and stop the connected motor with LCP and digital

inputs.

Functions are divided into 2 groups.

Functions in group 1 have higher priority than functions in

group 2.

Group 1 Reset, coast stop, reset and coast stop, quick stop,

DC brake, stop, the [OFF] key.

Group 2 Start, pulse start, reversing, start reversing, jog,

freeze output.

Table 1.2 Function Groups

1.3.3 Motor

Motor running

Torque generated on output shaft and speed from 0 RPM

to maximum speed on motor.

f

JOG

Motor frequency when the jog function is activated (via

digital terminals).

f

M

Motor frequency.

f

MAX

Maximum motor frequency.

f

MIN

Minimum motor frequency.

f

M,N

Rated motor frequency (nameplate data).

I

M

Motor current (actual).

I

M,N

Rated motor current (nameplate data).

n

M,N

Nominal motor speed (nameplate data).

n

s

Synchronous motor speed.

n

s

=

2 × par . 1 − 23 × 60s

par . 1 − 39

n

slip

Motor slip.

P

M,N

Rated motor power (nameplate data in kW or hp).

T

M,N

Rated torque (motor).

U

M

Instant motor voltage.

U

M,N

Rated motor voltage (nameplate data).

Introduction Programming Guide

1 1

Break-away torque

175ZA078.10

Pull-out

rpm

Torque

Illustration 1.1 Break-away Torque

η

VLT

The eciency of the frequency converter is dened as the

ratio between the power output and the power input.

Start-disable command

A stop command belonging to Group 1 control commands

- see Table 1.2.

Stop command

A stop command belonging to Group 1 control commands

- see Table 1.2.

1.3.4 References

Analog reference

A signal transmitted to the analog inputs 53 or 54 (voltage

or current).

Binary reference

A signal transmitted to the serial communication port.

Preset reference

A dened preset reference to be set from -100% to +100%

of the reference range. Selection of 8 preset references via

the digital terminals.

Pulse reference

A pulse frequency signal transmitted to the digital inputs

(terminal 29 or 33).

Ref

MAX

Determines the relationship between the reference input at

100% full scale value (typically 10 V, 20 mA) and the

resulting reference. The maximum reference value is set in

parameter 3-03 Maximum Reference.

Ref

MIN

Determines the relationship between the reference input at

0% value (typically 0 V, 0 mA, 4 mA) and the resulting

reference. The minimum reference value is set in

parameter 3-02 Minimum Reference.

1.3.5 Miscellaneous

Analog inputs

The analog inputs are used for controlling various

functions of the frequency converter.

There are 2 types of analog inputs:

Current input, 0–20 mA, and 4–20 mA

Voltage input, -10 V DC to +10 V DC.

Analog outputs

The analog outputs can supply a signal of 0–20 mA, 4–20

mA.

Automatic motor adaptation, AMA

AMA algorithm determines the electrical parameters for

the connected motor at standstill.

Brake resistor

The brake resistor is a module capable of absorbing the

brake power generated in regenerative braking. This

regenerative brake power increases the DC-link voltage

and a brake chopper ensures that the power is transmitted

to the brake resistor.

CT characteristics

Constant torque characteristics used for all applications

such as conveyor belts, displacement pumps, and cranes.

Digital inputs

The digital inputs can be used for controlling various

functions of the frequency converter.

Digital outputs

The frequency converter features 2 solid-state outputs that

can supply a 24 V DC (maximum 40 mA) signal.

DSP

Digital signal processor.

ETR

Electronic thermal relay is a thermal load calculation based

on present load and time. Its purpose is to estimate the

motor temperature.

Hiperface

®

Hiperface

®

is a registered trademark by Stegmann.

Initializing

If initializing is carried out (parameter 14-22 Operation

Mode), the frequency converter returns to the default

setting.

Intermittent duty cycle

An intermittent duty rating refers to a sequence of duty

cycles. Each cycle consists of an on-load and an

o-load

period. The operation can be either periodic duty or non-

periodic duty.

LCP

The local control panel makes up a complete interface for

control and programming of the frequency converter. The

control panel is detachable and can be installed up to 3 m

(10 ft) from the frequency converter, that is, in a front

panel with the installation kit option.

Introduction

VLT

®

AutomationDrive FC 301/302

11

NLCP

Numerical local control panel interface for control and

programming of the frequency converter. The display is

numerical and the panel is used to show process values.

The NLCP has no storage and copy functions.

lsb

Least signicant bit.

msb

Most signicant bit.

MCM

Short for mille circular mil, an American measuring unit for

cable cross-section. 1 MCM=0.5067 mm

2

.

Online/oine parameters

Changes to online parameters are activated immediately

after the data value is changed. Press [OK] to activate

changes to o-line parameters.

Process PID

The PID control maintains the required speed, pressure,

temperature, and so on, by adjusting the output frequency

to match the varying load.

PCD

Process control data.

Power cycle

Switch o the mains until display (LCP) is dark, then turn

power on again.

Pulse input/incremental encoder

An external, digital pulse transmitter used for feeding back

information on motor speed. The encoder is used in

applications where great accuracy in speed control is

required.

RCD

Residual current device.

Set-up

Save parameter settings in 4 set-ups. Change between the

4 parameter set-ups and edit 1 set-up, while another set-

up is active.

SFAVM

Switching pattern called stator ux-oriented asynchronous

vector modulation (parameter 14-00 Switching Pattern).

Slip compensation

The frequency converter compensates for the motor slip by

giving the frequency a supplement that follows the

measured motor load keeping the motor speed almost

constant.

SLC

The SLC (smart logic control) is a sequence of user-dened

actions executed when the associated user-dened events

are evaluated as true by the SLC. (See

chapter 3.13 Parameters: 13-** Smart Logic Control).

STW

Status word.

FC standard bus

Includes RS485 bus with FC protocol or MC protocol. See

parameter 8-30 Protocol.

THD

Total harmonic distortion states the total contribution of

harmonic.

Thermistor

A temperature-dependent resistor placed on the frequency

converter or the motor.

Trip

A state entered in fault situations, for example if the

frequency converter is subject to an overtemperature or

when the frequency converter is protecting the motor,

process, or mechanism. The frequency converter prevents a

restart until the cause of the fault has disappeared. To

cancel the trip state, restart the frequency converter. Do

not use the trip state for personal safety.

Trip lock

The frequency converter enters this state in fault situations

to protect itself. The frequency converter requires physical

intervention, for example when there is a short circuit on

the output. A trip lock can only be canceled by discon-

necting mains, removing the cause of the fault, and

reconnecting the frequency converter. Restart is prevented

until the trip state is canceled by activating reset or,

sometimes, by being programmed to reset automatically.

Do not use the trip lock state for personal safety.

VT characteristics

Variable torque characteristics used for pumps and fans.

VVC

+

If compared with standard voltage/frequency ratio control,

voltage vector control (VVC

+

) improves the dynamics and

the stability, both when the speed reference is changed

and in relation to the load torque.

60° AVM

60° asynchronous vector modulation

(parameter 14-00 Switching Pattern).

Power factor

The power factor is the relation between I

1

and I

RMS

.

Power factor = 

3xUxI

1

cosϕ

3xUxI

RMS

The power factor for 3-phase control:

Power factor = 

I1xcosϕ1

I

RMS

 = 

I

1

I

RMS

sincecosϕ1 = 1

The power factor indicates to which extent the frequency

converter imposes a load on the mains supply.

The lower the power factor, the higher the I

RMS

for the

same kW performance.



I

RMS

= 

I

1

2

 + I

5

2

 + I

7

2

 + .. + I

n

2

In addition, a high-power factor indicates that the dierent

harmonic currents are low.

The DC coils in the frequency converters produce a high-

power factor, which minimizes the imposed load on the

mains supply.

Introduction Programming Guide

1 1

Target position

The nal target position specied by positioning

commands. The prole generator uses this position to

calculate the speed prole.

Commanded position

The actual position reference calculated by the prole

generator. The frequency converter uses the commanded

position as setpoint for position PI.

Actual position

The actual position from an encoder, or a value that the

motor control calculates in open loop. The frequency

converter uses the actual position as feedback for position

PI.

Position error

Position error is the dierence between the actual position

and the commanded position. The position error is the

input for the position PI controller.

Position unit

The physical unit for position values.

1.4 Safety

WARNING

HIGH VOLTAGE

Frequency converters contain high voltage when

connected to AC mains input, DC supply, or load sharing.

Failure to perform installation, start-up, and maintenance

by qualied personnel can result in death or serious

injury.

•

Only qualied personnel must perform instal-

lation, start-up, and maintenance.

Safety regulations

•

Disconnect mains supply to the frequency

converter whenever repair work is to be carried

out. Check that the mains supply has been

disconnected and that the necessary time has

elapsed before removing motor and mains supply

plugs. For information about the discharge time,

see Table 1.3.

•

[O] does not disconnect the mains supply and

must not be used as a safety switch.

•

Ground the equipment properly, protect the user

against supply voltage, and protect the motor

against overload in accordance with applicable

national and local regulations.

•

The ground leakage current exceeds 3.5 mA.

Ensure correct grounding of the equipment by a

certied electrical installer.

•

Do not remove the plugs for the motor and

mains supply while the frequency converter is

connected to mains. Check that the mains supply

has been disconnected and that the necessary

time has elapsed before removing motor and

mains plugs.

•

The frequency converter has more voltage

sources than L1, L2, and L3, when load sharing

(linking of DC intermediate circuit) or external

24 V DC is installed. Check that all voltage

sources have been disconnected and that the

necessary time has elapsed before commencing

repair work. For information about the discharge

time, see Table 1.3.

WARNING

UNINTENDED START

When the frequency converter is connected to AC mains,

DC supply, or load sharing, the motor may start at any

time. Unintended start during programming, service, or

repair work can result in death, serious injury, or

property damage. The motor can start via an external

switch, a eldbus command, an input reference signal

from the LCP, or after a cleared fault condition.

To prevent unintended motor start:

•

Disconnect the frequency converter from the

mains.

•

Press [O/Reset] on the LCP before

programming parameters.

•

Completely wire and assemble the frequency

converter, motor, and any driven equipment

before connecting the frequency converter to

AC mains, DC supply, or load sharing.

WARNING

DISCHARGE TIME

The frequency converter contains DC-link capacitors,

which can remain charged even when the frequency

converter is not powered. High voltage can be present

even when the warning indicator lights are o. Failure to

wait the specied time after power has been removed

before performing service or repair work could result in

death or serious injury.

1. Stop the motor.

2. Disconnect AC mains, permanent magnet type

motors, and remote DC-link supplies, including

battery back-ups, UPS, and DC-link connections

to other frequency converters.

3. Wait for the capacitors to discharge fully before

performing any service or repair work. The

discharge time is specied in Table 1.3.

Introduction

VLT

®

AutomationDrive FC 301/302

11

Voltage [V] Minimum waiting time (minutes)

4 7 15

200–240 0.25–3.7 kW

(0.34–5 hp)

– 5.5–37 kW

(7.5–50 hp)

380–500 0.25–7.5 kW

(0.34–10 hp)

– 11–75 kW

(15–100 hp)

525–600 0.75–7.5 kW

(1–10 hp)

– 11–75 kW

(15–100 hp)

525–690 – 1.5–7.5 kW

(2–10 hp)

11–75 kW

(15–100 hp)

Table 1.3 Discharge Time

NOTICE

When using the Safe Torque O, always follow the

instructions in VLT

®

Frequency Converters - Safe Torque

O Operating Instructions.

NOTICE

Control signals from, or internally within, the frequency

converter may in rare cases be activated in error, be

delayed, or fail to occur entirely. When used in situations

where safety is critical, for example when controlling the

electromagnetic brake function of a hoist application,

these control signals must not be relied on exclusively.

NOTICE

Hazardous situations must be identied by the machine

builder/integrator who is responsible for considering the

necessary preventive means. More monitoring and

protective devices may be included, always according to

valid national safety regulations, for example law on

mechanical tools and regulations for the prevention of

accidents.

Crane, lifts, and hoists

The controlling of external brakes must always have a

redundant system. The frequency converter can in no

circumstances be the primary safety circuit. Comply with

relevant standards, for example:

Hoists and cranes: IEC 60204-32

Lifts: EN 81

Protection mode

Once a hardware limit on motor current or DC-link voltage

is exceeded, the frequency converter enters the protection

mode. Protection mode means a change of the PWM

modulation strategy and a low switching frequency to

minimize losses. This continues for 10 s after the last fault

and increases the reliability and the robustness of the

frequency converter while re-establishing full control of the

motor.

In hoist applications, protection mode is not usable

because the frequency converter is unable to leave this

mode again and therefore it extends the time before

activating the brake, which is not recommended.

Protection mode can be disabled by setting

parameter 14-26 Trip Delay at Inverter Fault to 0, which

means that the frequency converter trips immediately if 1

of the hardware limits is exceeded.

NOTICE

Disabling protection mode in hoisting applications

(parameter 14-26 Trip Delay at Inverter Fault = 0) is

recommended.

Introduction Programming Guide

1 1

1.5 Electrical Wiring

3 Phase

power

input

DC bus

Switch Mode

Power Supply

Motor

Analog Output

Interface

relay1

* relay2

ON=Terminated

OFF=Open

Brake

resistor

130BC931.10

91 (L1)

92 (L2)

93 (L3)

PE

88 (-)

89 (+)

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)

0/4-20 mA

12 (+24V OUT)

13 (+24V OUT)

37 (D IN)

18 (D IN)

20 (COM D IN)

10Vdc

15mA 130/200mA

+ - + -

(U) 96

(V) 97

(W) 98

(PE) 99

(COM A OUT) 39

(A OUT) 42

(P RS-485) 68

(N RS-485) 69

(COM RS-485) 61

0V

5V

S801

0/4-20 mA

RS-485

03

+10Vdc

0/-10Vdc -

+10Vdc

0/4-20 mA

0/-10Vdc -

240Vac, 2A

24Vdc

02

01

05

04

06

240Vac, 2A

24V (NPN)

0V (PNP)

24V (NPN)

19 (D IN)

24V (NPN)

0V (PNP)

27

24V

0V

(D IN/OUT)

0V (PNP)

24V (NPN)

(D IN/OUT)

0V

24V

29

24V (NPN)

0V (PNP)

24V (NPN)

33 (D IN)

32 (D IN)

1 2

ON

S201

ON

21

S202

ON=0/4-20mA

OFF=0/-10Vdc -

+10Vdc

95

400Vac, 2A

P 5-00

21

ON

S801

(R+) 82

(R-) 81

*

: Chassis

: Earth

**

Illustration 1.2 Basic Wiring Schematic Drawing

A=Analog, D=Digital

Terminal 37 is used for Safe Torque O. For Safe Torque O installation instructions, refer to the VLT

®

Frequency Converters -

Safe Torque O Operating Instructions.

* Terminal 37 is not included in FC 301 (except enclosure type A1). Relay 2 and terminal 29 have no function in FC 301.

** Do not connect cable screen.

Very long control cables and analog signals may in rare cases, and depending on installation, result in 50/60 Hz ground

loops due to noise from mains supply cables.

If 50/60 Hz ground loops occur, consider breaking the shield or insert a 100 nF capacitor between shield and enclosure.

To avoid ground currents from both groups to

aect other groups, connect the digital and analog inputs and outputs

separately to the common inputs (terminals 20, 55, and 39) of the frequency converter. For example, switching on the digital

input may disturb the analog input signal.

Introduction

VLT

®

AutomationDrive FC 301/302

11

Input polarity of control terminals

12 13 18 19 27 29 32 33 20 37

+24 VDC

0 VDC

130BT106.10

PNP (Source)

Digital input wiring

Illustration 1.3 PNP (Source)

NPN (Sink)

Digital input wiring

12 13 18 19 27 29 32 33 20 37

+24 VDC

0 VDC

130BT107.11

Illustration 1.4 NPN (Sink)

NOTICE

Control cables must be shielded/armored.

See the section Grounding of Shielded Control Cables in the

design guide for the correct termination of control cables.

130BA681.10

Illustration 1.5 Grounding of Shielded/Armored Control Cables

1.5.1 Start/Stop

Terminal 18 = parameter 5-10 Terminal 18 Digital Input [8]

Start.

Terminal 27 = parameter 5-12 Terminal 27 Digital Input [0]

No operation (Default [2] Coast inverse).

Terminal 37 = Safe Torque O (where available).

12 13 18 37

130BA155.12

322719 29 33 20

P 5-12 [0]

P 5-10 [8]

Start/Stop

+24V

Speed

Safe Stop

Start/Stop

[18]

Illustration 1.6 Start/Stop

Introduction Programming Guide

1 1

1.5.2 Pulse Start/Stop

Terminal 18 = parameter 5-10 Terminal 18 Digital Input, [9]

Latched start.

Terminal 27 = parameter 5-12 Terminal 27 Digital Input, [6]

Stop inverse.

Terminal 37 = Safe Torque O (where available).

12 13 18 37

130BA156.12

322719 29 33 20

P 5 - 12 [6]

P 5 - 10[9]

+24V

Speed

Start Stop inverse Safe Stop

Start (18)

Start (27)

Illustration 1.7 Pulse Start/Stop

1.5.3 Speed up/Speed Down

Terminals 29/32 = Speed up/Speed down

Terminal 18 = Parameter 5-10 Terminal 18 Digital

Input [9] Start (default).

Terminal 27 = Parameter 5-12 Terminal 27 Digital

Input [19] Freeze reference.

Terminal 29 = Parameter 5-13 Terminal 29 Digital

Input [21] Speed up.

Terminal 32 = Parameter 5-14 Terminal 32 Digital

Input [22] Speed down.

NOTICE

Terminal 29 only in FC x02 (x=series type).

12

18

27

29

32

37

+24V

Par. 5-10

Par. 5-12

Par. 5-13

Par. 5-14

130BA021.12

Illustration 1.8 Speed up/Speed down

1.5.4 Potentiometer Reference

Voltage reference via a potentiometer

Reference source 1 = [1] Analog input 53 (default).

Terminal 53, low voltage = 0 V.

Terminal 53, high voltage = 10 V.

Terminal 53, low reference/feedback = 0 RPM.

Terminal 53, high reference/feedback = 1500 RPM.

Switch S201 = OFF (U)

130BA154.11

555039 42 53 54

Speed RPM

P 6-15

1 kΩ

+10V/30mA

Ref. voltage

P 6-11 10V

Illustration 1.9 Potentiometer Reference

1.6 Integrated Motion Controller

The integrated motion controller (IMC) enables position

control. For more information about IMC, see

chapter 4 Integrated Motion Controller.

Introduction

VLT

®

AutomationDrive FC 301/302

11

2 How to Program

2.1 Graphical and Numerical Local Control

Panels

Easy programming of the frequency converter is done via

the graphical LCP (LCP 102). Consult the frequency

converter design guide when using the numerical local

control panel (LCP 101).

The LCP is divided into 4 functional groups:

1. Graphical display with status lines.

2. Menu keys and indicator lights - changing

parameters and switching between display

functions.

3. Navigation keys and indicator lights.

4. Operation keys and indicator lights.

The LCP display can show up to 5 items of operating data

while showing Status.

Display lines:

a. Status line: Status messages showing icons and

graphics.

b. Line 1–2: Operator data lines showing data

dened or selected. Add up to 1 extra line by

pressing [Status].

c. Status line: Status messages showing text.

NOTICE

If start-up is delayed, the LCP shows the INITIALIZING

message until it is ready. Adding or removing options

can delay the start-up.

Auto

on

Reset

Hand

on

O

Status

Quick

Menu

Main

Menu

Alarm

Log

Back

Cancel

Info

OK

Status

1(0)

1234rpm 10,4A 43,5Hz

Run OK

43,5Hz

On

Alarm

Warn.

130BA018.13

1

2

3

4

b

a

c

Illustration 2.1 LCP

How to Program Programming Guide

2 2

2.1.1 LCD Display

The display has backlight and a total of 6 alpha-numeric

lines. The display lines show the direction of rotation

(arrow), the selected set-up and the programming set-up.

The display is divided into 3 sections.

Top section

The top section shows up to 2 measurements in normal

operating status.

Middle section

The top line shows up to 5 measurements with related

unit, regardless of status (except in the case of alarm/

warning).

Bottom section

The bottom section always shows the state of the

frequency converter in Status mode.

Top section

Middle section

Bottom section

Status

43 RPM

1.4 Hz

Auto Remote Running

! Pwr.card temp (W29)

2.9%

5.44 A 25.3kW

1(1)

130BP074.10

!

Illustration 2.2 Display

The active set-up (selected as the active set-up in

parameter 0-10 Active Set-up) is shown. When programming

another set-up than the active set-up, the number of the

programmed set-up appears to the right.

Display contrast adjustment

Press [Status] and [

▲

] for darker display.

Press [Status] and [

▼

] for brighter display.

Most parameter set-ups can be changed immediately via

the LCP, unless a password has been created via

parameter 0-60 Main Menu Password or via

parameter 0-65 Quick Menu Password.

Indicator lights

If certain threshold values are exceeded, the alarm and/or

warning indicator lights up. A status and alarm text appear

on the LCP.

The ON indicator light is activated when the frequency

converter receives mains voltage or via a DC bus terminal

or 24 V external supply. At the same time, the back

indicator light is on.

•

Green LED/On: Control section is working.

•

Yellow LED/Warn: Indicates a warning.

•

Flashing Red LED/Alarm: Indicates an alarm.

On

Warn.

Alarm

130BP044.10

Illustration 2.3 Indicator Lights

LCP keys

The control keys are divided into functions. The keys below

the display and indicator lights are used for parameter set-

up, including option of display indication during normal

operation.

130BP045.10

Status

Quick

Menu

Main

Menu

Alarm

Log

Illustration 2.4 LCP Keys

[Status]

Indicates the status of the frequency converter and/or the

motor. Select between 3 dierent readouts by pressing

[Status]: 5 line readouts, 4 line readouts, or smart logic

control.

Press [Status] for selecting the mode of display or for

changing back to display mode from either the quick

menu mode, the main menu mode, or the alarm mode.

Also use [Status] to toggle single or double readout mode.

[Quick Menu]

Allows quick access to dierent quick menus such as:

•

My personal menu.

•

Quick set-up.

•

Changes made.

•

Loggings.

Press [Quick Menu] to program the parameters belonging

to the Quick Menu. It is possible to switch directly

between quick menu mode and main menu mode.

[Main Menu]

Is used for programming all parameters.

It is possible to switch directly between main menu mode

and quick menu mode.

Parameter shortcut can be carried out by pressing down

[Main Menu] for 3 s. The parameter shortcut allows direct

access to any parameter.

How to Program

VLT

®

AutomationDrive FC 301/302

22

[Alarm Log]

Shows an alarm list of the 5 latest alarms (numbered A1–

A5). To obtain extra details about an alarm, press the

navigation keys to maneuver to the alarm number and

press [OK]. Information is shown about the condition of

the frequency converter before it enters the alarm mode.

[Back]

Returns to the previous step or layer in the navigation

structure.

[Cancel]

Last change or command is canceled as long as the display

has not been changed.

[Info]

Supplies information about a command, parameter, or

function in any display window. [Info] provides detailed

information whenever help is needed.

Exit Info mode by pressing either [Info], [Back], or [Cancel].

B

a

c

k

Illustration 2.5 Back

C

a

n

c

e

l

Illustration 2.6 Cancel

I

n

f

o

Illustration 2.7 Info

Navigation keys

The 4 navigation keys are used to navigate between the

dierent options available in Quick Menu, Main Menu, and

Alarm Log. Press the keys to move the cursor.

[OK]

Use for selecting a parameter marked by the cursor and for

enabling the change of a parameter.

Local control keys

Local control keys are at the bottom of the LCP.

130BP046.10

Hand

on

O

Auto

on

Reset

Illustration 2.8 Local Control Keys

[Hand On]

Enables control of the frequency converter via the LCP.

[Hand On] also starts the motor, and it is now possible to

enter the motor speed data with the navigation keys. The

key can be selected as [1] Enable or [0] Disable via

parameter 0-40 [Hand on] Key on LCP.

External stop signals activated with control signals or a

eldbus override a start command via the LCP.

The following control signals are still active when [Hand

On] is activated:

•

[Hand on] - [O] - [Auto On].

•

Reset.

•

Coast stop inverse.

•

Reversing.

•

Set-up select bit 0 - Set-up select bit 1.

•

Stop command from serial communication.

•

Quick stop.

•

DC brake.

[O]

Stops the connected motor. The key can be selected as [1]

Enable or [0] Disable via parameter 0-41 [O] Key on LCP. If

no external stop function is selected and the [O] key is

inactive, the motor can be stopped by disconnecting the

voltage.

[Auto On]

Enables the frequency converter to be controlled via the

control terminals and/or serial communication. When a

start signal is applied on the control terminals and/or the

bus, the frequency converter starts. The key can be

selected as [1] Enable or [0] Disable via

parameter 0-42 [Auto on] Key on LCP.

NOTICE

An active HAND-OFF-AUTO signal via the digital inputs

has higher priority than the control keys [Hand On] –

[Auto On].

[Reset]

Is used for resetting the frequency converter after an alarm

(trip). It can be selected as [1] Enable or [0] Disable via

parameter 0-43 [Reset] Key on LCP.

The parameter shortcut can be carried out by pressing

down the [Main Menu] key for 3 s. The parameter shortcut

provides direct access to any parameter.

How to Program Programming Guide

2 2

2.1.2 Quick Transfer of Parameter Settings

between Multiple Frequency

Converters

Once the set-up of a frequency converter is complete,

store the data in the LCP or on a PC via MCT 10 Set-up

Software.

Auto

on

Reset

Hand

on

O

Status

Quick

Menu

Main

Menu

Alarm

Log

Back

Cancel

Info

OK

On

Alarm

Warn.

130BA027.10

Illustration 2.9 LCP

Data storage in LCP

NOTICE

Stop the motor before performing this operation.

To store the data in the LCP:

1. Go to parameter 0-50 LCP Copy.

2. Press the [OK] key.

3. Select [1] All to LCP.

4. Press the [OK] key.

All parameter settings are now stored in the LCP indicated

by the progress bar. When 100% is reached, press [OK].

Connect the LCP to another frequency converter and copy

the parameter settings to this frequency converter as well.

Data transfer from LCP to frequency converter

NOTICE

Stop the motor before performing this operation.

To transfer the data from the LCP to the frequency

converter:

1. Go to parameter 0-50 LCP Copy.

2. Press the [OK] key.

3. Select [2] All from LCP.

4. Press the [OK] key.

The parameter settings stored in the LCP are now

transferred to the frequency converter indicated by the

progress bar. When 100% is reached, press [OK].

2.1.3 Display Mode

In normal operation, up to 5 dierent operating variables

can be indicated continuously in the middle section: 1.1,

1.2, and 1.3, as well as 2 and 3.

2.1.4 Display Mode - Selection of Readouts

It is possible to toggle between 3 status readout screens

by pressing [Status].

Operating variables with dierent formatting are shown in

each status view further in this section.

Table 2.1 shows the measurements that can be linked to

each of the operating variables. When options are

mounted, additional measurements are available.

Dene the links via

•

Parameter 0-20 Display Line 1.1 Small.

•

Parameter 0-21 Display Line 1.2 Small.

•

Parameter 0-22 Display Line 1.3 Small.

•

Parameter 0-23 Display Line 2 Large.

•

Parameter 0-24 Display Line 3 Large.

Each readout parameter selected in parameter 0-20 Display

Line 1.1 Small to parameter 0-24 Display Line 3 Large has its

own scale and digits after a possible decimal point. The

larger the numeric value of a parameter is, the fewer digits

are displayed after the decimal point.

Example: Current readout 5.25 A, 15.2 A, 105 A.

Operating variable Unit

Parameter 16-00 Control Word hex

Parameter 16-01 Reference [Unit] [Unit]

Parameter 16-02 Reference [%] %

Parameter 16-03 Status Word hex

Parameter 16-05 Main Actual Value [%] %

Parameter 16-10 Power [kW] [kW]

Parameter 16-11 Power [hp] [hp]

Parameter 16-12 Motor Voltage [V]

Parameter 16-13 Frequency [Hz]

Parameter 16-14 Motor current [A]

Parameter 16-16 Torque [Nm] Nm

Parameter 16-17 Speed [RPM] [RPM]

Parameter 16-18 Motor Thermal %

Parameter 16-20 Motor Angle

Parameter 16-30 DC Link Voltage V

How to Program

VLT

®

AutomationDrive FC 301/302

22

Operating variable Unit

Parameter 16-32 Brake Energy /s kW

Parameter 16-33 Brake Energy Average kW

Parameter 16-34 Heatsink Temp.

°C

Parameter 16-35 Inverter Thermal %

Parameter 16-36 Inv. Nom. Current A

Parameter 16-37 Inv. Max. Current A

Parameter 16-38 SL Controller State

Parameter 16-39 Control Card Temp.

°C

Parameter 16-40 Logging Buer Full

Parameter 16-50 External Reference

Parameter 16-51 Pulse Reference

Parameter 16-52 Feedback[Unit] [Unit]

Parameter 16-53 Digi Pot Reference

Parameter 16-60 Digital Input bin

Parameter 16-61 Terminal 53 Switch Setting V

Parameter 16-62 Analog Input 53

Parameter 16-63 Terminal 54 Switch Setting V

Parameter 16-64 Analog Input 54

Parameter 16-65 Analog Output 42 [mA] [mA]

Parameter 16-66 Digital Output [bin] [bin]

Parameter 16-67 Pulse Input #29 [Hz] [Hz]

Parameter 16-68 Freq. Input #33 [Hz] [Hz]

Parameter 16-69 Pulse Output #27 [Hz] [Hz]

Parameter 16-70 Pulse Output #29 [Hz] [Hz]

Parameter 16-71 Relay Output [bin]

Parameter 16-72 Counter A

Parameter 16-73 Counter B

Parameter 16-80 Fieldbus CTW 1 hex

Parameter 16-82 Fieldbus REF 1 hex

Parameter 16-84 Comm. Option STW hex

Parameter 16-85 FC Port CTW 1 hex

Parameter 16-86 FC Port REF 1 hex

Parameter 16-90 Alarm Word

Parameter 16-92 Warning Word

Parameter 16-94 Ext. Status Word

Table 2.1 Units

Status view I

This readout state is standard after start-up or initialization.

Press [Info] to obtain information about the units linked to

the shown operating variables (1.1, 1.2, 1.3, 2 and 3).

See the operating variables shown in Illustration 2.10.

1.1

2

3

1.3

1.2

130BP041.10

799 RPM

Auto Remote Ramping

1 (1)

36.4 kw7.83 A

0.000

53.2 %

Status

Illustration 2.10 Status View I

Status view II

See the operating variables (1.1, 1.2, 1.3, and 2) shown in

Illustration 2.11.

In the example, speed, motor current, motor power, and

frequency are selected as variables in the

rst and second

lines.

1.1

1.2

2

1.3

130BP062.10

207RPM

Auto Remote Running

1 (1)

24.4 kW5.25A

6.9

Hz

Status

Illustration 2.11 Status View II

Status view III

This state shows the event and action of the smart logic

control. For further information, see

chapter 3.13 Parameters: 13-** Smart Logic Control.

130BP063.10

778 RPM

Auto Remote Running

1 (1)

4.0 kW0.86 A

State: 0 o 0 (o)

When: -

Do: -

Status

Illustration 2.12 Status View III

How to Program Programming Guide

2 2

2.1.5 Parameter Set-up

The frequency converter can be used for practically all

assignments. The frequency converter oers an option

between 2 programming modes:

•

Main menu mode.

•

Quick menu mode.

Main menu provides access to all parameters. Quick menu

takes the user through a few parameters, making it

possible to start operating the frequency converter.

Change a parameter in either main menu mode or quick

menu mode.

2.1.6 Quick Menu Key Functions

Press [Quick Menu] to enter a list of dierent areas

contained in the Quick Menu.

Select Q1 My Personal Menu to display the selected

personal parameters. These parameters are selected in

parameter 0-25 My Personal Menu. Up to 50 dierent

parameters can be added in this menu.

130BC916.10

Q1 My Personal Menu

Q2 Quick Setup

Q4 Smart Setup

Q5 Changes Made

0RPM 0.00A 1(1)

Quick Menus

Illustration 2.13 Quick Menus

Select Q2 Quick Setup to go through a selection of

parameters to get the motor running almost optimally. The

default settings for the other parameters consider the

required control functions and the conguration of signal

inputs/outputs (control terminals).

The parameter selection is eected with the navigation

keys. The parameters in Table 2.2 are accessible.

Parameter Setting

Parameter 0-01 LanguageParameter 0-01 L

anguage

Parameter 1-20 Motor Power [kW] [kW]

Parameter 1-22 Motor Voltage [V]

Parameter 1-23 Motor Frequency [Hz]

Parameter 1-24 Motor Current [A]

Parameter 1-25 Motor Nominal Speed [RPM]

Parameter 5-12 Terminal 27 Digital Input

[0] No function

1)

Parameter 1-29 Automatic Motor

Adaptation (AMA)

[1] Enable complete

AMA

Parameter 3-02 Minimum Reference [RPM]

Parameter 3-03 Maximum Reference [RPM]

Parameter 3-41 Ramp 1 Ramp Up Time [s]

Parameter 3-42 Ramp 1 Ramp Down Time [s]

Parameter 3-13 Reference Site

Table 2.2 Selection of Parameter

1) If terminal 27 is set to [0] No function, no connection to +24 V on

terminal 27 is necessary.

Select Changes made to get information about:

•

The last 10 changes. Use the [

▲

] [

▼

] navigation

keys to scroll between the last 10 changed

parameters.

•

The changes made since default setting.

Select Loggings to get information about the display line

readouts. The information is shown as graphs.

Only parameters selected in parameter 0-20 Display Line 1.1

Small and parameter 0-24 Display Line 3 Large can be

viewed. It is possible to store up to 120 samples in the

memory for later reference.

How to Program

VLT

®

AutomationDrive FC 301/302

22

2.1.7 Initial Commissioning

The easiest way of carrying out the initial commissioning is by pressing [Quick Menu] and following the quick set-up

procedure using LCP 102 (read Table 2.3 from left to right). The example applies to open-loop applications.

Press

Quick

Menu

Q2 Quick Menu.

OK

Parameter 0-01 LanguageParameter 0-

01 Language

OK

Set language.

Parameter 1-20 Motor Power [kW]

OK

Set motor nameplate power.

Parameter 1-22 Motor Voltage

OK

Set nameplate voltage.

Parameter 1-23 Motor Frequency

OK

Set nameplate frequency.

Parameter 1-24 Motor Current

OK

Set nameplate current.

Parameter 1-25 Motor Nominal Speed

OK

Set nameplate speed in RPM.

Parameter 5-12 Terminal 27 Digital

Input

OK

If terminal default is [2] Coast

inverse, it is possible to change

this setting to [0] No function.

No connection to terminal 27 is

then needed for running AMA.

Parameter 1-29 Automatic Motor

Adaptation (AMA)

OK

Set desired AMA function.

Enable complete AMA is

recommended.

Parameter 3-02 Minimum Reference

OK

Set the minimum speed of the

motor shaft.

Parameter 3-03 Maximum Reference

OK

Set the maximum speed of the

motor shaft.

Parameter 3-41 Ramp 1 Ramp Up Time

OK

Set the ramp-up time with

reference to synchronous motor

speed, n

s

.

Parameter 3-42 Ramp 1 Ramp Down

Time

OK

Set the ramp-down time with

reference to synchronous motor

speed, n

s

.

Parameter 3-13 Reference Site

OK

Set the site from where the

reference must work.

Table 2.3 Quick Set-up Procedure

How to Program Programming Guide

2 2

Another easy way of commissioning the frequency

converter is by using the smart application set-up (SAS),

which can also be found by pressing [Quick Menu]. To set

up the applications listed, follow the instructions on the

successive screens.

The [Info] key can be used throughout the SAS to see help

information for various selections, settings, and messages.

The following 3 applications are included:

•

Mechanical brake.

•

Conveyor.

•

Pump/fan.

The following 4 eldbusses can be selected:

•

PROFIBUS.

•

PROFINET.

•

DeviceNet.

•

EtherNet/IP.

NOTICE

The frequency converter ignores the start conditions

when SAS is active.

NOTICE

The smart set-up runs automatically on the rst power-

up of the frequency converter or after a reset to factory

settings. If no action is taken, the SAS screen automat-

ically disappears after 10 minutes.

2.1.8 Main Menu Mode

Press [Main Menu] to enter the main menu mode. The

readout in Illustration 2.14 appears on the display.

The middle and bottom sections in the display show a list

of parameter groups, which can be selected by toggling

the [

▲

] and [

▼

] keys.

130BP066.10

1107 RPM

0 -

**

Operation/Display

1 -

**

Load/Motor

2 -

**

Brakes

3 -

**

Reference / Ramps

3.84 A 1 (1)

Main Menu

Illustration 2.14 Main Menu Mode

Each parameter has a name and number which remain the

same regardless of the programming mode. In the main

menu mode, the parameters are divided into groups. The

rst digit of the parameter number (from the left) indicates

the parameter group number.

All parameters can be changed in the Main Menu.

However, depending on the choice of conguration

(parameter 1-00 Conguration Mode), some parameters can

be hidden. For example, open loop hides all the PID

parameters, and other enabled options make more

parameter groups visible.

2.1.9 Parameter Selection

In the main menu mode, the parameters are divided into

groups. Select a parameter group with the navigation keys.

After selecting a parameter group, select a parameter with

the navigation keys.

The middle section on the display shows the parameter

number and name, and the selected parameter value.

130BP067.10

740RPM

0 -01 Language

[0] English

10.64A 1 [1]

0-0

*

Basic Settings

Illustration 2.15 Parameter Selection

2.1.10 Changing Data

The procedure for changing data is the same in the quick

menu mode and the main menu mode. Press [OK] to

change the selected parameter.

The procedure for changing data depends on whether the

selected parameter represents a numeric data value or a

text value.

2.1.11 Changing a Text Value

If the selected parameter is a text value, change the text

value with the [

▲

] [

▼

] keys.

Place the cursor on the value to save and press [OK].

130BP068.10

740RPM

0 -01 Language

[0] English

10.64 A 1 [1]

0-0

*

Basic Settings

Illustration 2.16 Changing a Text Value

How to Program

VLT

®

AutomationDrive FC 301/302

22

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