Z Master Professional 7000 Series Riding Mower, With 152cm TURBO FORCE Side Discharge Mower

Toro Z Master Professional 7000 Series Riding Mower, With 152cm TURBO FORCE Side Discharge Mower User manual

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FormNo.3412-319RevB
ZMaster
®
Professional7000
SeriesRidingMower
With132cmor152cmTURBOFORCE
®
Side
DischargeMower
ModelNo.74264TE—SerialNo.400000000andUp
ModelNo.74265TE—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3412-319*B
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
Introduction
Thisrotary-blade,ridinglawnmowerisintended
tobeusedbyresidentialhomeownersor
professional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintained
lawnsonresidentialorcommercialproperties.It
isnotdesignedforcuttingbrushorforagricultural
uses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g000935
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................14
Controls...........................................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
RecommendedFuel.........................................16
BiodieselReady...............................................16
FillingtheFuelTank..........................................16
SwitchingtheFuelTanks..................................17
CheckingtheEngine-OilLevel..........................17
BreakinginaNewMachine..............................17
UsingtheRolloverProtectionSystem
(ROPS).........................................................18
ThinkSafetyFirst..............................................19
UsingtheSafety-InterlockSystem....................19
PositioningtheSeat..........................................20
UnlatchingtheSeat..........................................20
ChangingtheSeatSuspension.........................21
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheParkingBrake.............................22
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................23
OperatingtheThrottle.......................................23
OperatingtheIgnitionSwitch............................23
StartingandShuttingOfftheEngine.................24
UsingtheMotion-ControlLevers.......................25
DrivingtheMachine..........................................25
StoppingtheMachine.......................................27
UsingtheSideDischarge.................................27
UsingtheLift-AssistLever................................28
AdjustingtheHeightofCut...............................28
AdjustingtheAnti-ScalpRollers........................28
AdjustingtheFlowBafeCamLocks................29
PositioningtheFlowBafe................................29
OperatingwiththeOverheatSensor.................30
OperatingTips.................................................30
AfterOperation....................................................31
AfterOperationSafety......................................31
UsingtheFuel-ShutoffValve.............................31
PushingtheMachinebyHand..........................32
TransportingtheMachine.................................32
LoadingtheMachine........................................33
UsingtheZStand™.........................................34
Maintenance...........................................................36
RecommendedMaintenanceSchedule(s)...........36
Pre-MaintenanceProcedures..............................37
MaintenanceandStorageSafety......................37
ReleasingtheMower-DeckCurtain..................37
RemovingtheSheet-MetalGuard.....................38
Lubrication..........................................................38
AddingLightOilorSprayLubrication................38
GreasingtheMachine.......................................39
GreasingtheFrontCasterPivots......................39
AddingGrease.................................................39
GreasingtheMowerDeckandBelt
Idlers.............................................................39
LubricatingtheCaster-WheelHubs..................40
EngineMaintenance...........................................41
EngineSafety...................................................41
ServicingtheAirCleaner..................................41
ServicingtheEngineOil....................................42
FuelSystemMaintenance...................................47
ServicingtheFuelFilterandWater
Seperator......................................................47
ServicingtheFuelT ank.....................................48
ElectricalSystemMaintenance...........................48
ElectricalSystemSafety...................................48
ServicingtheBattery.........................................48
ServicingtheFuses..........................................50
DriveSystemMaintenance..................................51
AdjustingtheTracking......................................51
CheckingtheTirePressure...............................51
CheckingtheWheel-HubSlottedNut................52
AdjustingtheCaster-PivotBearing...................52
ServicingtheGearbox......................................52
AdjustingtheElectricClutch.............................53
CoolingSystemMaintenance..............................55
ServicingtheCoolingSystem...........................55
BrakeMaintenance.............................................56
AdjustingtheParkingBrake..............................56
BeltMaintenance................................................57
InspectingtheBelts..........................................57
ReplacingtheMowerBelt.................................57
AdjustingtheMowerBeltT ension.....................58
ReplacingthePTO-DriveBelt...........................59
ReplacingthePumpDriveBelt.........................59
ReplacingandTensioningtheAlternator
Belt................................................................60
ControlsSystemMaintenance.............................61
AdjustingtheControlHandleNeutral
Position.........................................................61
HydraulicSystemMaintenance...........................62
HydraulicSystemSafety...................................62
ServicingtheHydraulicSystem........................62
SettingtheHydraulicPumpNeutral
Position.........................................................65
MowerDeckMaintenance....................................67
LevelingtheMowerat3Positions.....................67
ServicingtheCuttingBlades.............................70
ReplacingtheGrassDeector..........................72
Cleaning..............................................................73
CleaningundertheMower................................73
WasteDisposal.................................................73
Storage...................................................................74
CleaningandStorage.......................................74
Troubleshooting......................................................75
Schematics.............................................................77
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe
machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin
theirrespectivesectionsthroughoutthismanual.
4
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal58-6520
58-6520
1.Grease
decal93-7010
93-7010
1.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal93-8069
93-8069
1.Hotsurface/burnhazard—stayasafedistanceawayfrom
thehotsurface.
decal98-1977
98-1977
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal98-4387
98-4387
1.Warning—wearhearingprotection.
decal104-2449
104-2449
decal107-2114
107-2114
6
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal107-3961
107-3961
1.Heightofcutinmillimeters
decal107-3962
107-3962
1.Heightofcutinmillimeters
7
decal107-3968
107-3968
1.Disengage3.Parkingbrake
2.Engage
decal107-3969
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,shut
offtheengine,andremovetheignitionkeybeforeworking
underthemower.
decal107-7719
107-7719
1.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
2.Beforestartingtheengine,cleangrassanddebrisfromthe
mowerbeltandpulleys,inserttheignitionkey,andstart
theengine.
decal108-5955
108-5955
decal108-5957
108-5957
decal108-5981
108-5981
decal110-2067
110-2067
decal110-2068
110-2068
1.ReadtheOperator'sManual.
8
decal136-5510
136-5510
1.Removethekeyand
readtheOperator's
Manualbeforeperforming
maintenance.
3.Hourinterval
2.Greasepoint
decal110-3852
110-3852
1.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Continuoustonesignals
theuserthatengineis
overheating.
decal110-3853
110-3853
1.Cutting/dismemberment
hazard,fanand
entanglementhazard,
belt.
2.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-9600
114-9600
1.ReadtheOperator'sManual.
decal115-4212
115-4212
1.Hydrauliciudlevel
3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
9
decal116-5610
116–5610
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
decal119-0397
119–0397
decal119-0398
119–0398
decal121-7562
121–7562
1.Pushtostart4.Variablespeedcontrol
2.ReadtheOperator’s
Manualformore
informationonpreheating
theengine.
5.Fast
3.Slow
decal126-2055
126-2055
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheelhubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore
performinganymaintenance,checktorqueafterrst100
hoursthenevery500hoursthereafter.
10
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyfrom
theignitionandreadthe
Operator'sManualbefore
performingmaintenance
orservicingthemachine.
2.Heightofcut
decal131-4036
131-4036
1.Maximumdrawbarpull36
kg(80lb).
2.ReadtheOperator's
Manual.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal107-9309
107-9309
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
11
decal107-3964
107-3964
1.Warning—donotusedrugsoralcohol.3.Warning—engagetheparkingbrake,
shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
5.ReadtheOperator'sManual.
2.Warning—readtheOperator'sManual
andreceivetraining.
4.Warning—wearhearingprotection.
decal110-0820
110-0820
1.Fast
5.Warning—readtheOperator'sManual.
2.Slow6.Poisonandcausticliquid/chemicalburnhazard—keep
childrenasafedistancefromthebattery.
3.Neutral
7.Explosionhazard—nore,openames,orsmoking;avoid
sparks.
4.Reverse8.Tounlockthetractiondrive,turnthebypassvalve1complete
revolutioncounterclockwiseusinga5/8inchor16mm
wrench.
12
decal127-0335
127–0335
1.Tippinghazardonslopes—donotusethismachineonslopes
greaterthan15degrees;donotmakesudden,tightturns;
makeslow,wideturns.
2.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine;
backuptheramp(inreverse)anddriveforwardofftheramp.
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
13
ProductOverview
g019888
Figure4
1.Height-of-cutdecklift
pedal
6.Rollbar
2.Transportlock
7.Seatbelt
3.Parking-brakelever8.Fuelcap
4.Controls
9.Mowerdeck
5.Motion-controllever
10.Casterwheel
Controls
Becomefamiliarwithallofthecontrolsbeforeyou
starttheengineandoperatethemachine(Figure4
andFigure5).
g010363
Figure5
1.Hourmeter
6.Glow-pluglight
2.Ignitionswitch7.Enginetemperaturelight
3.Fuel-selectorvalve8.Throttlecontrol
4.Audiblealarm
9.PTOswitch
5.Glow-plugswitch
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure5).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterandtheyindicate
withablacktrianglethattheinterlockcomponentisin
thecorrectposition(Figure5).
Battery-IndicatorLight
WhentheignitionkeyisinitiallyturnedtotheRUN
positionforafewseconds,thebatteryvoltageis
displayedintheareawherethehoursarenormally
displayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure5).
g009610
Figure6
1.Safety-interlocksymbols
3.Batterylight
2.Hourmeter
ThrottleControl
ThethrottlecontrolisvariablebetweenFastand
Slow.
Neutral-LockPosition
TheNEUTRAL-LOCKpositionisusedwiththe
safety-interlocksystemandtodetermineNEUTRAL
position.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
3positions:START,RUN,andOFF.
Glow-PlugLight
Theglow-plugindicatorlightturnsonwhenthe
glow-plugbuttonisengaged(Figure5).
14
Glow-PlugSwitch
Thisswitchactivatestheglowplugsandisindicated
bytheglow-pluglight.Holddowntheglow-plugswitch
for10secondspriortostartingthemachine.
TemperatureLight
Thetemperaturelightcomesonwhentheengineis
overheating(Figure5).
AudibleAlarm
Thismachinehasanaudiblealarmthatalertstheuser
toshutofftheengine;otherwise,enginedamagecan
occurfromoverheating.RefertoOperatingwiththe
OverheatSensor(page30).
Fuel-SelectorValve
Thefuel-selectorvalveislocatedbehindtheseat.
Closethefuel-selectorvalvewhentransportingor
storingmower.
Movetheselectorvalvetotheleftorrightpositionfor
operation.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourT oroequipment,countonToro
genuineparts.Whenitcomestoreliability,T oro
deliversreplacementpartsdesignedtotheexact
engineeringspecicationofourequipment.Forpeace
ofmind,insistonT orogenuineparts.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
Donotoperatethemachinewithoutanattachment
installedonthefrontofthemachine.
FuelSafety
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare
ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
15
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan
a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to
1/2inch)belowthebottomofthellerneck.This
emptyspaceinthetankallowsfueltoexpand.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleandfuel
tankopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.
RecommendedFuel
Theenginerunsonclean,freshdieselfuelwith
aminimumoctaneratingof40.Purchasefuelin
quantitiesthatcanbeusedwithin30daystoensure
fuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwinter-grade
dieselfuel(No.1-DorNo.1-D/2-Dblend)below
-7°C(20°F).Useofwinter-gradedieselfuelatlower
temperaturesprovideslowerashpointandpour
pointcharacteristics,thereforeeasingstartabilityand
lesseningchancesofchemicalseparationofthefuel
duetolowertemperatures(waxappearance,which
maypluglters).
Usingsummer-gradedieselfuelabove-7°C
(20°F)contributestowardlongerlifeofthepump
components.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
Thebiodieselportionofthefuelmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
Paintedsurfacesmaybedamagedbybiodiesel
blends.
UseB5(biodieselcontendof5%)orlesserblend
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblends.
Contactyourdistributorifyouwishformore
informationonbiodiesel.
FillingtheFuelTank
1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparking
brake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
16
g027726
Figure7
SwitchingtheFuelTanks
Important:Donotallowthemachinetorunout
offuel,asthiscandamagethemachine.
Thefuel-selectorvalveislocatedbehindtheleftside
oftheseat.
Theunithas2fueltanks.Onetankisontheleftside
andoneontherightside.Eachtankconnectstothe
fuel-selectorvalve.Fromthereacommonfuelline
leadstotheengine(Figure8).
Tousetheleftfueltank,rotatethefuel-selector
valvetotheleft.T ousetherightfueltank,rotatethe
fuel-selectorvalvetotheright(Figure8).
Closethefuel-selectorvalvebeforetransportingor
storingmachine.
g000962
Figure8
1.Leftfueltank
2.Fuel-selectorvalve
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page17).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
17
UsingtheRollover
ProtectionSystem(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarintheraisedlockedpositionand
usetheseatbelt.
Ensurethattherearpartoftheseatissecured
withtheseatlatch.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbar
isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Removethehairpincottersandremovethe2
pins(Figure10).
2.Lowertherollbartothedownposition(Figure
9).
Note:Thereare2downpositions;referto
Figure9.
3.Installthe2pinsandsecurethemwiththe
hairpincotters(Figure10).
g004954
Figure9
1.Full-downposition2.Downpositionwiththe
baggerinstalled
Important:Ensurethatyousecuretherear
partoftheseatwiththeseatlatch.
4.Toraisetherollbar,removethehairpincotters
andremovethe2pins(Figure10).
5.Raisetherollbartotheuprightposition,install
the2pins,andsecurethemwiththehairpin
cotters(Figure10).
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
g004955
Figure10
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotter
18
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep
slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15
degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris
downmayleadtoseriousinjuryordeathin
theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
g000963
Figure11
1.SafeZone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees
andneardrop-offsor
water.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,
feet,andhead.
g009027
Figure12
1.Weareyeprotection.2.Wearhearingprotection.
UsingtheSafety-Interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnected
ordamaged,themachinecouldoperate
unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdaily,andreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshutoff
theenginewhenthetractioncontrolsaremovedfrom
thelockedpositionwiththeparkingbrakeengagedor
ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen
theinterlockcomponentisinthecorrectposition.
Whenthecomponentisinthecorrectposition,a
trianglelightsupinthecorrespondingsquare.
19
g009612
Figure13
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe
ONposition.Trystartingtheengine;theengine
shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe
OFFposition.Moveeithermotion-controllever
(outoftheNEUTRAL-LOCKposition).Trystarting
theengine;theengineshouldnotstart.Repeat
fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,disengage
theparkingbrake,engagetheblade-control
switch(PTO),andriseslightlyfromtheseat;the
engineshouldshutoff.
4.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,center
eithermotioncontrolandmove(forwardor
reverse);theengineshouldshutoff.Repeatfor
othermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.
PositioningtheSeat
Theseatmovesforwardandbackward.Positionthe
seatwhereyouhavethebestcontrolofthemachine
andaremostcomfortable.
Toadjust,movetheleversidewaystounlocktheseat
(Figure14).
g019754
Figure14
UnlatchingtheSeat
1.Movetheseattothemostrearwardposition.
Note:Thispreventsinterferencewhenyou
raisetheseat.
2.Pushtheseatlatchrearwardtounlatchtheseat.
3.Raisetheseatup(Figure15).
Note:Thisallowsaccesstothemachineunder
theseat.
g000950
Figure15
1.Seatlatch3.Seat
2.Fuelcap
20
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