Toro Z Master Professional 7000 Series Riding Mower, With 72in TURBO FORCE Side Discharge Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3424-625RevA
ZMaster
®
Professional7000
SeriesRidingMower
With52in,60in,or72inTURBOFORCE
®
SideDischargeMower
ModelNo.74266—SerialNo.402612750andUp
ModelNo.74267—SerialNo.403247200andUp
ModelNo.74274—SerialNo.403319661andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3424-625*A
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdeî‚¿nedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofî‚¿re.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conî‚¿guredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesigniî‚¿cantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpî‚¿ndingadealer,ortoregisteryourproduct.
FortheOperator’sManual,thecompletewarranty
details,ortoregisteryourproduct,usetheQR
codeorvisitwww.Toro.com.Youmayalsocallus
at1-888-384-9939torequestawrittencopyofthe
productwarranty.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiî‚¿esthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.
g248729
Figure1
1.Modelandserialnumberlocation
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
ModelNo.
SerialNo.
Thismanualidentiî‚¿espotentialhazardsandhas
safetymessagesidentiî‚¿edbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................14
Controls...........................................................14
BeforeOperation.................................................16
BeforeOperationSafety...................................16
AddingFuel......................................................16
PerformingDailyMaintenance..........................18
BreakinginaNewMachine..............................18
UsingtheRollover-ProtectionSystem
(ROPS).........................................................18
UsingtheSafety-InterlockSystem....................19
PositioningtheSeat..........................................20
UnlatchingtheSeat..........................................20
ChangingtheSeatSuspension.........................20
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheParkingBrake.............................23
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................23
OperatingtheThrottle.......................................23
StartingtheEngineinNormalWeather.............24
StartingtheEngineinColdWeather
(Below23°For-5°C).....................................24
ShuttingOfftheEngine.....................................25
UsingtheMotion-ControlLevers.......................25
DrivingtheMachine..........................................25
UsingtheSideDischarge.................................27
AdjustingtheHeightofCut...............................27
AdjustingtheAnti-ScalpRollers........................28
AdjustingtheFlowBafeCamLocks................28
PositioningtheFlowBafe................................29
OperatingwiththeOverheatSensor.................30
OperatingTips.................................................30
AfterOperation....................................................31
AfterOperationSafety......................................31
UsingtheFuel-ShutoffValve.............................31
PushingtheMachinebyHand..........................31
TransportingtheMachine.................................32
Maintenance...........................................................34
MaintenanceSafety..........................................34
RecommendedMaintenanceSchedule(s)...........34
Lubrication..........................................................35
GreasingtheMachine.......................................35
GreasingtheFrontCasterPivots......................35
AddingGrease.................................................36
AddingLightOilorSprayLubrication................36
GreasingtheMowerDeckandBelt
Idlers.............................................................36
LubricatingtheCaster-WheelHubs..................37
EngineMaintenance...........................................38
EngineSafety...................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................39
3
FuelSystemMaintenance...................................44
ServicingtheFuelFilterandWater
Seperator......................................................44
ServicingtheFuelT ank.....................................45
ElectricalSystemMaintenance...........................45
ElectricalSystemSafety...................................45
ServicingtheBattery.........................................45
ServicingtheFuses..........................................47
DriveSystemMaintenance..................................47
AdjustingtheTracking......................................47
CheckingtheTirePressure...............................48
CheckingtheWheel-HubSlottedNut................48
AdjustingtheCaster-PivotBearing...................48
ServicingtheGearbox......................................49
AdjustingtheElectricClutch.............................50
CoolingSystemMaintenance..............................51
ServicingtheCoolingSystem...........................51
BrakeMaintenance.............................................53
AdjustingtheParkingBrake..............................53
BeltMaintenance................................................53
InspectingtheBelts..........................................53
ReplacingtheMowerBelt.................................53
AdjustingtheMowerBeltTension.....................54
ReplacingthePTO-DriveBelt...........................55
ReplacingthePumpDriveBelt.........................56
ReplacingandT ensioningtheAlternator
Belt................................................................56
ControlsSystemMaintenance.............................58
AdjustingtheControlHandleNeutral
Position.........................................................58
HydraulicSystemMaintenance...........................59
HydraulicSystemSafety...................................59
ServicingtheHydraulicSystem........................59
SettingtheHydraulicPumpNeutral
Position.........................................................61
MowerDeckMaintenance....................................63
LevelingtheMowerat3Positions.....................63
ServicingtheCuttingBlades.............................66
ReplacingtheGrassDeector..........................68
Cleaning..............................................................69
CleaningundertheMowerDeck.......................69
DisposingofWaste...........................................69
Storage...................................................................70
StorageSafety..................................................70
CleaningandStorage.......................................70
Troubleshooting......................................................71
Schematics.............................................................73
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2012.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
•Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanî‚¿ndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SlopeIndicator
g011841
Figure3
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiî‚¿edasapartfromtheoriginal
machinemanufacturer.
decal58-6520
58-6520
1.Grease
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal98-4387
98-4387
1.Warning—wearhearingprotection.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
6
decal107-1860
107-1860
decal107-1861
107-1861
decal107-2114
107-2114
decal107-3069
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarinthefullyraisedandlockedpositionandwear
theseatbelt.Lowertherollbaronlywhenabsolutely
necessary;donotweartheseatbeltwhentherollbaris
down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
7
decal107-3963
107-3963
1.Cutting/dismemberment
hazard,mowerblade—do
notcarrypassengersand
keepbystandersaway.
2.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—removethe
keyfromthekeyswitchand
readtheinstructionsbefore
servicingorperforming
maintenance;stayaway
frommovingparts.
3.Thrownobject
hazard—keepbystanders
asafedistanceawayfrom
themachineandkeepthe
deectorinplace.
4.Beforestartingtheengine,
cleangrassanddebrisfrom
themowerbeltandpulleys,
insertthekey,andstartthe
engine.
decal107-3964
107-3964
1.Warning—donotusedrugsoralcohol.3.Warning—engagetheparkingbrake,
shutofftheengine,andremovethe
keybeforeleavingthemachine.
5.ReadtheOperator'sManual.
2.Warning—readtheOperator'sManual
andreceivetraining.
4.Warning—wearhearingprotection.
8
decal107-3968
107-3968
1.Disengage3.Parkingbrake
2.Engage
decal107-7719
107-7719
1.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
2.Beforestartingtheengine,cleangrassanddebrisfromthe
mowerbeltandpulleys,insertthekey,andstarttheengine.
decal107-9309
107-9309
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
decal108-5955
108-5955
decal108-5957
108-5957
decal108-5981
108-5981
9
decal110-0820
110-0820
1.Fast
5.Warning—readtheOperator'sManual.
2.Slow6.Poisonandcausticliquid/chemicalburnhazard—keep
childrenasafedistanceawayfromthebattery.
3.Neutral
7.Explosionhazard—nore,openames,orsmoking;avoid
sparks.
4.Reverse8.Tounlockthetractiondrive,turnthebypassvalve1complete
revolutioncounterclockwiseusinga16mm(5/8inch)wrench.
decal110-2067
110-2067
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal110-3852
110-3852
1.Removethekeyfrom
thekeyswitchandread
theinstructionsbefore
servicingorperforming
maintenance.
2.Continuoustonesignals
theuserthattheengineis
overheating.
decal110-3853
110-3853
1.Cutting/dismemberment
hazard,fanand
entanglementhazard,
belt.
2.Removethekeyfrom
thekeyswitchandread
theinstructionsbefore
servicingorperforming
maintenance.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguards
andshieldsinplace.
10
decal114-9600
114-9600
1.ReadtheOperator'sManual.
decal115-4212
115-4212
1.Hydraulic-iudlevel
3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
decal116-5610
116-5610
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine
withoutthedeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal119-0397
119-0397
decal119-0398
119-0398
11
decal121-7562
121-7562
1.Pushtostart4.Variablespeedcontrol
2.ReadtheOperator’s
Manualformore
informationonpreheating
theengine.
5.Fast
3.Slow
decal126-2055
126-2055
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheelhubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore
performinganymaintenance,checktorqueafterî‚¿rst100
hoursthenevery500hoursthereafter.
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyand
readtheOperator's
Manualbeforeperforming
maintenanceorservicing
themachine.
2.Heightofcut
decal136-5510
136-5510
1.Removethekeyand
readtheOperator's
Manualbeforeperforming
maintenance.
3.Hourinterval
2.Greasepoint
12
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
decal133-8062
133-8062
13
ProductOverview
g208514
Figure4
1.Heightofcutdeck-lift
pedal
7.Fuelcap
2.Parking-brakelever
8.Seatbelt
3.Transportlock
9.Controls
4.Motion-controllever10.Mowerdeck
5.Rollbar
11.Casterwheel
6.Enginescreen
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
ControlPanel
g010363
Figure5
1.Hourmeter
6.Glow-pluglight
2.Keyswitch7.Engine-temperaturelight
3.Fuel-selectorvalve8.Throttlecontrol
4.Audiblealarm
9.PTOswitch
5.Glow-plugswitch
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngineinNormalWeather(page24).
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure5).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate
withablacktrianglethattheinterlockcomponentis
positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturnthekeyswitchtotheONpositionfora
fewseconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.
14
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
g009610
Figure6
1.Safety-interlocksymbols
3.Batterylight
2.Hourmeter
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure5).
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe
safety-interlocksystemtoengageandtodetermine
theNEUTRALposition.
Glow-PlugLight
Theglow-plugindicatorlightturnsonwhenthe
glow-plugbuttonisengaged(Figure5).
Glow-PlugSwitch
Thisswitchactivatestheglowplugsandisindicated
bytheglow-pluglight.Holddowntheglow-plugswitch
for10secondspriortostartingthemachine.
TemperatureLight
Thetemperaturelightcomesonwhentheengineis
overheating(Figure5).
AudibleAlarm
Thismachinehasanaudiblealarmthatalertsthe
usertoshutofftheengine;otherwise,enginedamage
canoccurfromoverheating.RefertoCoolingSystem
Maintenance(page51).
Fuel-SelectorValve
Thefuel-selectorvalveislocatedbehindtheseat.
Closethefuel-selectorvalvewhentransportingor
storingthemachine.
Movetheselectorvalvetotheleftorrightpositionfor
operation.
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch(PTO)engagesand
disengagespowertothemowerblades(Figure5).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certiî‚¿cationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
15
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Knowhowtostopthemachineandshutoffthe
enginequickly.
•Alwaysshutofftheengine,removethekey,wait
forallmovementtostop,andallowthemachine
tocoolbeforeadjusting,cleaning,storing,or
repairingit.
•Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
•Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
•Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
•Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare
ammableandexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
•Donotrefuelthemachineindoors.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
•Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforeî‚¿lling.
•Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
•Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
•Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
•Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
•Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan
a30-daysupplyoffuel.
•Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to
1/2inch)belowthebottomoftheî‚¿llerneck.This
emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.
AddingFuel
RecommendedFuel
Theenginerunsonclean,freshdieselfuelwith
aminimumoctaneratingof40.Purchasefuelin
quantitiesthatcanbeusedwithin30daystoensure
fuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwinter-grade
dieselfuel(No.1-DorNo.1-D/2-Dblend)below
-7°C(20°F).Useofwinter-gradedieselfuelatlower
temperaturesprovideslowerashpointandpour
pointcharacteristics,thereforeeasingstartabilityand
lesseningchancesofchemicalseparationofthefuel
duetolowertemperatures(waxappearance,which
mayplugî‚¿lters).
16
Usingsummer-gradedieselfuelabove-7°C
(20°F)contributestowardlongerlifeofthepump
components.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
•Thebiodieselportionofthefuelmeetspecication
ASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
•UseB5(biodieselcontentof5%)orlesserblend
incoldweather.
•Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
•Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblends.
•Contactyourdistributorformoreinformationon
biodiesel.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomoftheî‚¿llerneck
(Figure7).
Note:Donotî‚¿llthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
g027726
Figure7
SwitchingtheFuelTanks
Important:Donotallowthemachinetorunout
offuel,asthiscandamagethemachine.
Thefuel-selectorvalveislocatedbehindtheleftside
oftheseat.
Themachinehas2fueltanks:1tankisontheleft
sideand1isontherightside.Eachtankconnectsto
thefuel-selectorvalve.Fromthere,acommonfuel
lineleadstotheengine(Figure8).
Tousetheleftfueltank,rotatethefuel-selector
valvetotheleft.T ousetherightfueltank,rotatethe
fuel-selectorvalvetotheright(Figure8).
Closethefuel-selectorvalvebeforetransportingor
storingthemachine.
17
g000962
Figure8
1.Leftfueltank
2.Fuel-selectorvalve
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page34).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
Usingthe
Rollover-ProtectionSystem
(ROPS)
WARNING
Toavoidinjuryordeathfromrollover,keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbar
isinthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearance
permits.
•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
LoweringtheRollBar
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Removethehairpincottersandremovethe2
pins(Figure10).
2.Lowertherollbartothedownposition(Figure
9).
Note:Thereare2downpositions;referto
Figure9.
3.Installthe2pinsandsecurethemwiththe
hairpincotters(Figure10).
18
g004954
Figure9
1.Full-downposition2.Downpositionwiththe
baggerinstalled
Important:Ensurethatyousecuretherear
partoftheseatwiththeseatlatch.
RaisingtheRollBar
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Removethehairpincottersandremovethe2
pins(Figure10).
2.Raisetherollbartotheuprightposition,install
the2pins,andsecurethemwiththehairpin
cotters(Figure10).
g004955
Figure10
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotter
UsingtheSafety-Interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnected
ordamaged,themachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdaily,andreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Theparkingbrakeisengaged.
•Theblade-controlswitch(PTO)isdisengaged.
•Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshutoff
theenginewhenthetractioncontrolsaremovedfrom
thelockedpositionwiththeparkingbrakeengagedor
ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen
theinterlockcomponentisinthecorrectposition.
Whenthecomponentisinthecorrectposition,a
trianglelightsupinthecorrespondingsquare.
g009612
Figure11
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
19
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe
ONposition.Trystartingtheengine;theengine
shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe
OFFposition.Moveeithermotion-controllever
(outoftheNEUTRAL-LOCKposition).Trystarting
theengine;theengineshouldnotstart.Repeat
fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,disengage
theparkingbrake,engagetheblade-control
switch(PTO),andriseslightlyfromtheseat;the
engineshouldshutoff.
4.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,center
eithermotioncontrolandmove(forwardor
reverse);theengineshouldshutoff.Repeatfor
othermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.
PositioningtheSeat
Theseatmovesforwardandbackward.Positionthe
seatwhereyouhavethebestcontrolofthemachine
andaremostcomfortable.
Toadjust,movetheleversidewaystounlocktheseat
(Figure12).
g019754
Figure12
UnlatchingtheSeat
1.Movetheseattothemostrearwardposition.
Note:Thispreventsinterferencewhenyou
raisetheseat.
2.Pushtheseatlatchrearwardtounlatchtheseat.
3.Raisetheseatup(Figure13).
Note:Thisallowsaccesstothemachineunder
theseat.
g000950
Figure13
1.Seatlatch3.Seat
2.Fuelcap
ChangingtheSeat
Suspension
Theseatisadjustabletoprovideasmoothand
comfortableride.Positiontheseatwhereyouare
mostcomfortable.
Toadjustit,turntheknobinfronteitherdirectionto
providethebestcomfort(Figure14).
g019768
Figure14
1.Seat-suspensionknob
20
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Toro Z Master Professional 7000 Series Riding Mower, With 72in TURBO FORCE Side Discharge Mower User manual

Category
Lawnmowers
Type
User manual

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