Toro Z Master Professional 7000 Series Riding Mower, With 52in TURBO FORCE Rear Discharge Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3410-565RevB
ZMaster
®
Professional7000
SeriesRidingMower
With52inTURBOFORCE
®
RearDischarge
Mower
ModelNo.74279TE—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3410-565*B
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
speciî‚¿cDeclarationofConformity(DOC)sheet.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpî‚¿ndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiî‚¿esthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g000935
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiî‚¿espotentialhazardsandhas
safetymessagesidentiî‚¿edbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................13
Controls...........................................................13
BeforeOperation.................................................15
BeforeOperationSafety...................................15
RecommendedFuel.........................................15
BiodieselReady...............................................16
FillingtheFuelTank..........................................16
SwitchingtheFuelTanks..................................16
CheckingtheEngine-OilLevel..........................16
BreakinginaNewMachine..............................16
UsingtheRolloverProtectionSystem
(ROPS).........................................................16
ThinkSafetyFirst..............................................17
UsingtheSafety-InterlockSystem....................18
PositioningtheSeat..........................................19
UnlatchingtheSeat..........................................19
ChangingtheSeatSuspension.........................19
DuringOperation.................................................20
DuringOperationSafety...................................20
OperatingtheParkingBrake.............................21
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................21
OperatingtheThrottle.......................................22
OperatingtheIgnitionSwitch............................22
StartingandShuttingOfftheEngine.................22
UsingtheMotion-ControlLevers.......................24
DrivingtheMachine..........................................24
StoppingtheMachine.......................................25
AdjustingtheHeightofCut...............................26
AdjustingtheAnti-ScalpRollers........................26
OperatingwiththeOverheatSensor.................27
OperatingTips.................................................27
AfterOperation....................................................28
AfterOperationSafety......................................28
UsingtheFuel-ShutoffValve.............................28
PushingtheMachinebyHand..........................29
TransportingtheMachine.................................29
LoadingtheMachine........................................29
UsingtheZStand
TM
..........................................31
Maintenance...........................................................33
RecommendedMaintenanceSchedule(s)...........33
Pre-MaintenanceProcedures..............................34
MaintenanceandStorageSafety......................34
ReleasingtheMower-DeckCurtain..................34
RemovingtheSheet-MetalGuard.....................35
Lubrication..........................................................35
GreasingtheMachine.......................................35
GreasingtheFrontCasterPivots......................35
AddingGrease.................................................36
AddingLightOilorSprayLubrication................36
GreasingtheMowerDeckandBelt
Idlers.............................................................36
LubricatingtheCaster-WheelHubs..................37
EngineMaintenance...........................................38
EngineSafety...................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................39
FuelSystemMaintenance...................................42
ServicingtheFuelFilterandWater
Separator......................................................42
ServicingtheFuelT ank.....................................43
ElectricalSystemMaintenance...........................43
ElectricalSystemSafety...................................43
ServicingtheBattery.........................................43
ServicingtheFuses..........................................45
DriveSystemMaintenance..................................46
AdjustingtheTracking......................................46
CheckingtheTirePressure...............................46
CheckingtheWheel-HubSlottedNut................47
AdjustingtheCaster-PivotBearing...................47
ServicingtheGearbox......................................47
AdjustingtheElectricClutch.............................48
CoolingSystemMaintenance..............................50
ServicingtheCoolingSystem...........................50
BrakeMaintenance.............................................51
AdjustingtheParkingBrake..............................51
BeltMaintenance................................................52
InspectingtheBelts..........................................52
ReplacingtheMowerBelt.................................52
ReplacingthePTO-DriveBelt...........................53
ReplacingthePumpDriveBelt.........................53
ReplacingandTensioningtheAlternator
Belt................................................................54
ControlsSystemMaintenance.............................55
AdjustingtheControlHandleNeutral
Position.........................................................55
HydraulicSystemMaintenance...........................56
HydraulicSystemSafety...................................56
ServicingtheHydraulicSystem........................56
SettingtheHydraulicPumpNeutral
Position.........................................................59
MowerDeckMaintenance....................................61
LevelingtheMower..........................................61
ServicingtheCuttingBlades.............................64
Cleaning..............................................................66
CleaningundertheMower................................66
DisposingofWaste...........................................66
Storage...................................................................67
CleaningandStorage.......................................67
Troubleshooting......................................................68
Schematics.............................................................70
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe
machine.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanî‚¿ndadditionalitemsofsafetyinformationin
theirrespectivesectionsthroughoutthismanual.
4
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal93-8069
93-8069
1.Hotsurface/burnhazard—stayasafedistancefromthe
hotsurface.
decal98-4387
98-4387
1.Warning—wearhearingprotection.
decal104-2449
104-2449
decal107-2114
107-2114
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
6
decal107-3961
107-3961
1.Heightofcutinmillimeters
decal107-3962
107-3962
1.Heightofcutinmillimeters
decal107-3968
107-3968
1.Disengage3.Parkingbrake
2.Engage
decal107-3969
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,stop
theengine,andremovetheignitionkeybeforeworking
underthemower.
decal107-7719
107-7719
1.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
2.Beforestartingtheengine,cleangrassanddebrisfromthe
mowerbeltandpulleys,inserttheignitionkey,andstart
theengine.
decal108-5955
108-5955
7
decal108-5957
108-5957
decal108-5981
108-5981
decal110-3852
110-3852
1.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Continuoustonesignals
theuserthatengineis
overheating.
decal110-3853
110-3853
1.Cutting/dismemberment
hazard,fanand
entanglementhazard,
belt.
2.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
decal112-3858
112-3858
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
beforeadjustingtheheight
ofcut.
2.Readtheinstructions
beforeservicingor
performingmaintenance.
4.Heightofcutsettings.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-9600
114-9600
1.ReadtheOperator'sManual.
decal115-4212
115-4212
1.Hydraulic-uidlevel
3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
8
decal116-5610
116–5610
1.Hourmeter4.Neutral
2.Powertakeoff(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
2.Thrownobjecthazard,mower-donotoperatethemachine
withoutthedeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal119-0397
119–0397
decal119-0398
119–0398
decal121-7562
121-7562
1.Pushtostart4.Variable-speedcontrol
2.ReadtheOperator’s
Manualformore
informationonpreheating
theengine.
5.Fast
3.Slow
decal126-2055
126-2055
1.Wheel-lugnuttorque129N∙m(95ft-lb)(4x)
2.Wheel-hubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’smanualbefore
performinganymaintenance,checktorqueafterî‚¿rst100
hoursthenevery500hoursthereafter.
9
decal131-4036
131-4036
1.Maximumdrawbarpull36
kg(80lb).
2.ReadtheOperator's
Manual.
decal136-5519
136-5519
1.Removethekeyand
readtheOperator's
Manualbeforeperforming
maintenance.
3.Hourinterval
2.Greasepoint
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiî‚¿edasapartfromtheoriginal
machinemanufacturer.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal107-9309
107-9309
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
10
decal107-3963
107-3963
1.Cutting/dismemberment
hazard,mowerblade—do
notcarrypassengersand
keepbystandersaway.
2.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—remove
theignitionkeyandread
theinstructionsbefore
servicingorperforming
maintenance;stayaway
frommovingparts.
3.Thrownobject
hazard—keepbystanders
asafedistanceawayfrom
themachineandkeepthe
deectorinplace.
4.Beforestartingtheengine,
cleangrassanddebrisfrom
themowerbeltandpulleys,
inserttheignitionkey,and
starttheengine.
decal107-3964
107-3964
1.Warning—donotusedrugsoralcohol.3.Warning—engagetheparkingbrake,
shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
5.ReadtheOperator'sManual.
2.Warning—readtheOperator'sManual
andreceivetraining.
4.Warning—wearhearingprotection.
11
decal110-0820
110-0820
1.Fast
5.Warning—readtheOperator'sManual.
2.Slow6.Poisonandcausticliquid/chemicalburnhazard—keep
childrenasafedistanceawayfromthebattery.
3.Neutral
7.Explosionhazard—nore,openames,orsmoking;avoid
sparks.
4.Reverse8.Tounlockthetractiondrive,turnthebypassvalve1complete
revolutioncounterclockwiseusinga16mm(5/8inch)wrench.
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
12
ProductOverview
g020466
Figure4
1.ZStand
©
6.Fuelcap(bothsides)
2.Height-of-cutlever
7.Parking-brakelever
3.Motion-controllever8.Mowerdeck
4.Seatbelt9.Casterwheel
5.Rollbar
Controls
Becomefamiliarwithallofthecontrolsbeforeyou
starttheengineandoperatethemachine(Figure4
andFigure5).
g010363
Figure5
1.Hourmeter
6.Glow-pluglight
2.Ignitionswitch7.Engine-temperaturelight
3.Fuel-selectorvalve8.Throttlecontrol
4.Audiblealarm
9.PTOswitch
5.Glow-plugswitch
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate
withablacktrianglethattheinterlockcomponentis
positionedcorrectly(Figure6).
Battery-IndicatorLight
WhenyouturntheignitionkeyinitiallytotheRUN
positionforafewseconds,thebatteryvoltageis
displayedintheareawherethehoursarenormally
displayed.
Thebatterylightturnsonwhenyouturnontheignition
andthechargeisbelowthecorrectoperatinglevel
(Figure6).
13
g009610
Figure6
1.Safety-interlocksymbols
3.Batterylight
2.Hourmeter
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure5).
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch(PTO)engagesand
disengagespowertothemowerblades(Figure5).
Neutral-LockPosition
TheNEUTRAL-LOCKpositionisusedwiththe
safety-interlocksystemandtodetermineNEUTRAL
position.
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3
positions:START,RUN,andOFF.
Glow-PlugLight
Theglow-plug-indicatorlightilluminateswhenyou
engagetheglow-plugbutton(Figure5).
Glow-PlugSwitch
Thisswitchactivatestheglowplugsandisindicated
bytheglow-pluglight.Holddowntheglow-plugswitch
for10secondspriortostarting.
Engine-TemperatureLight
Thetemperaturelightcomesonwhentheengineis
overheating(Figure5).
AudibleAlarm
Thismachinehasanaudiblealarmthatalertsthe
usertoturnofftheengine.Otherwise,enginedamage
canoccurfromoverheating;refertoCoolingSystem
Maintenance(page50).
Fuel-SelectorValve
Thefuel-selectorvalveislocatedbehindtheseat.
Closethefuel-selectorvalvewhentransportingor
storingthemachine.
Movetheselectorvalvetotheleftorrightpositionfor
operation.
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
14
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Knowhowtostopthemachineandshutoffthe
enginequickly.
•Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
•Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
•Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
•Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare
ammableandexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
•Donotrefuelthemachineindoors.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
•Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforeî‚¿lling.
•Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
•Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
•Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
•Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
•Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan
a30-daysupplyoffuel.
•Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to
1/2inch)belowthebottomoftheî‚¿llerneck.This
emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.
RecommendedFuel
Theenginerunsonclean,freshdieselfuelwith
aminimumoctaneratingof40.Purchasefuelin
quantitiesthatcanbeusedwithin30daystoensure
fuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwinter-grade
dieselfuel(No.1-DorNo.1-D/2-Dblend)below
-7°C(20°F).Useofwinter-gradedieselfuelatlower
temperaturesprovideslowerashpointandpour
pointcharacteristics,thereforeeasingstartabilityand
lesseningchancesofchemicalseparationofthefuel
duetolowertemperatures(waxappearance,which
mayplugî‚¿lters).
Usingsummer-gradedieselfuelabove-7°C
(20°F)contributestowardlongerlifeofthepump
components.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
15
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
•Thebiodieselportionofthefuelmeetspecication
ASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
•UseB5(biodieselcontendof5%)orlesserblend
incoldweather.
•Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
•Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblends.
•Contactyourdistributorifyouwishformore
informationonbiodiesel.
FillingtheFuelTank
1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparking
brake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomoftheî‚¿llerneck.
Note:Donotî‚¿llthefueltankcompletelyfull.
Fillthefueltanktothebottomoftheî‚¿llerneck.
Theemptyspaceinthetankallowsthefuelto
expand.
SwitchingtheFuelTanks
Important:Donotallowthemachinetorunout
offuel,asthiscandamagethemachine.
Thefuel-selectorvalveislocatedbehindtheleftside
oftheseat.
Theunithas2fueltanks.Onetankisontheleftside
andoneontherightside.Eachtankconnectstothe
fuel-selectorvalve.Fromthereacommonfuelline
leadstotheengine(Figure7).
Tousetheleftfueltank,rotatethefuel-selector
valvetotheleft.T ousetherightfueltank,rotatethe
fuel-selectorvalvetotheright(Figure7).
Closethefuel-selectorvalvebeforetransportingor
storingmachine.
g000962
Figure7
1.Leftfueltank
2.Fuel-selectorvalve
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page39).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheRollover
ProtectionSystem(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarintheraisedlockedpositionand
usetheseatbelt.
Ensurethattherearpartoftheseatissecured
withtheseatlatch.
16
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbar
isinthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearance
permits.
•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Removethehairpincottersandremovethe2
pins(Figure9).
2.Lowertherollbartothedownposition(Figure
8).
Note:Thereare2downpositions;referto
Figure8.
3.Installthe2pinsandsecurethemwiththe
hairpincotters(Figure9).
g004954
Figure8
1.Full-downposition2.Downpositionwiththe
baggerinstalled
Important:Ensurethatyousecuretherear
partoftheseatwiththeseatlatch.
4.Toraisetherollbar,removethehairpincotters
andremovethe2pins(Figure9).
5.Raisetherollbartotheuprightposition,install
the2pins,andsecurethemwiththehairpin
cotters(Figure9).
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
g004955
Figure9
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotter
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep
slopescancauseslidingandlossofcontrol.
•Donotoperateonslopesgreaterthan15
degrees.
•Reducespeedanduseextremecautionon
slopes.
•Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
death,ordrowning.
Donotoperatethemachineneardrop-offs.
17
DANGER
Operatingthemachinewhiletherollbaris
downmayleadtoseriousinjuryordeathin
theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
g000963
Figure10
1.SafeZone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees
andneardrop-offsor
water.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperator’searand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,
feet,andhead.
g009027
Figure11
1.Weareyeprotection.2.Wearhearingprotection.
UsingtheSafety-Interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnected
ordamaged,themachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdaily,andreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Theparkingbrakeisengaged.
•Theblade-controlswitch(PTO)isdisengaged.
•Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshutoff
theenginewhenthetractioncontrolsaremovedfrom
thelockedpositionwiththeparkingbrakeengagedor
ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen
theinterlockcomponentisinthecorrectposition.
Whenthecomponentisinthecorrectposition,a
trianglelightsupinthecorrespondingsquare.
g009612
Figure12
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
18
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe
ONposition.Trystartingtheengine;theengine
shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe
OFFposition.Moveeithermotion-controllever
(outoftheNEUTRAL-LOCKposition).Trystarting
theengine;theengineshouldnotstart.Repeat
fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,disengage
theparkingbrake,engagetheblade-control
switch(PTO),andriseslightlyfromtheseat;the
engineshouldshutoff.
4.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,center
eithermotioncontrolandmove(forwardor
reverse);theengineshouldshutoff.Repeatfor
othermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.
PositioningtheSeat
Theseatmovesforwardandbackward.Positionthe
seatwhereyouhavethebestcontrolofthemachine
andaremostcomfortable.
Toadjust,movetheleversidewaystounlocktheseat
(Figure13).
g019754
Figure13
UnlatchingtheSeat
1.Movetheseattothemostrearwardposition.
Note:Thispreventsinterferencewhenyou
raisetheseat.
2.Pushtheseatlatchrearwardtounlatchtheseat.
3.Raisetheseatup(Figure14).
Note:Thisallowsaccesstothemachineunder
theseat.
g000950
Figure14
1.Seatlatch3.Seat
2.Fuelcap
ChangingtheSeat
Suspension
Theseatadjuststoprovideasmoothandcomfortable
ride.Positiontheseatwhereyouaremost
comfortable.
Toadjust,turntheknobinfronteitherdirectionto
providethebestcomfort(Figure15).
g019768
Figure15
1.Seat-suspensionknob
19
DuringOperation
DuringOperationSafety
GeneralSafety
•Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
•Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and
hearingprotection.Tiebacklonghairanddonot
wearjewelry.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine
duringoperation.
•Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
•Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
•Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating
positionbeforeyoustarttheengine.
•Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall
times.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour
vision.
•Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll
overifawheelgoesovertheedgeoriftheedge
givesway.
•Stopthebladeswheneveryouarenotmowing.
•Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal
vibrationinthemachine.Makeallnecessary
repairsbeforeresumingoperation.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
•Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof
cut(unlessyoucanadjustitfromtheoperating
position).
•Neverrunanengineinanareawhereexhaust
gasesareenclosed.
•Neverleavearunningmachineunattended.
•Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do
thefollowing:
–Stopthemachineonlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
•Donotoperatethemachinewhenthereistherisk
oflightning.
•Donotusethemachineasatowingvehicle.
•Donotchangethegovernorspeedoroverspeed
theengine.
•Useaccessoriesandattachmentsapprovedby
Toroonly.
RolloverProtectionSystem
(ROPS)Safety
•Donotremovetherollbarfromthemachine.
•Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
•Alwayswearyourseatbeltwhentherollbarisup.
•Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
•Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
•Replaceadamagedrollbar.Donotrepairoralter
it.
SlopeSafety
•Slowdownthemachineanduseextracareon
hillsides.Travelupanddownonhillsides.Turf
conditionscanaffectthestabilityofthemachine.
•Avoidturningthemachineonslopes.Ifyoumust
turnthemachine,turnitslowlyandgradually
downhill,ifpossible.
•Donotturnthemachinesharply.Usecarewhen
reversingthemachine.
•Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthe
machine.
20
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Toro Z Master Professional 7000 Series Riding Mower, With 52in TURBO FORCE Rear Discharge Mower User manual

Category
Lawnmowers
Type
User manual

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