Pottinger SYNKRO 2520 Operating instructions

Category
Lawnmowers
Type
Operating instructions
Operator‘s manual
GB
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
"Translation of the original Operating Manual" Nr.
• Cultivator
99 9780.GB.80Q.1
SYNKRO 2520 -nova
(Type 9780 : +..01060/00060)
SYNKRO 3020 -nova
(Type 9781 : +..01235/00235)
SYNKRO 4020 K -nova
(Type 9784: +..01044/00044)
SYNKRO 5020 K -nova
(Type 9785 : +..01041/00041)
SYNKRO 6020 K -nova
(Type 9786 : +...01010/00010)
1500_GB-PAGE 2
Product liability, information obligation
Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct
the customer on the operation, safety and maintenance regulations governing the machine.
A confirmation is required to verify that the machine and operating instructions have been handed over correctly.
For this purpose
- Document A is to be signed and returned to Pöttinger or via the internet to www.poettinger.at
- Document B remains with the specialist dealer handing over the machine.
- The customer receives document C.
For the purposes of product liability law, every farmer is an entrepreneur.
In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an
excess (500 euros) exists for this liability.
Corporate damage to property within the terms of the product liability law is excluded from this liability.
Be advised! The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee
must be instructed in the regulations stated.
Pöttinger - Trust creates AfÀ nity - since 1871
"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our
in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute
reliability of our machines in operation are the core competencies for which we stand.
There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no
claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding
information about specific features of your machine.
We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical
specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik GmbH.
All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.
© Pöttinger Landtechnik GmbH – 31st October 2012
Refer to PÖTPRO for additional information about your machine:
Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.
Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro
And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.
Dokument D
GB-0600 Dokum D Synkro - 3 -
PÖTTINGER Landtechnik GmbH
Industriegelände 1
A-4710 Grieskirchen
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
According to the product liability please check the above mentioned items.
Please check. X
Machine checked according to delivery note. Check that the delivery is complete.
All safety equipment and operating devices at hand.
Operation and maintenance of machine and/or implement according to operating instructions explained to the
customer.
Fitting to tractor carried out.
Transporting and operating position explained.
Information given re. optional extras.
Absolute need to read the operating manual indicated.
INSTRUCTIONS FOR
PRODUCT DELIVERY
GB
In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.
For this purpose please do the following:
- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at
- document B stays with the specialist factory delivering the machine.
document C stays with the customer.
GB
- 4 -
1600_GB-INHALT_9780
CONTENTS
Attention!
Observe Safety
Points in Supple-
ment!
Table of contents
CONTENTS
CE sign ...................................................................... 5
Meaning of warning signs .......................................... 5
HITCHING TO TRACTOR
Preparing the tractor .................................................. 6
Hydraulic control on the lifting gear ........................... 6
Preparing the implement ............................................ 6
Hitching to tractor ....................................................... 6
Connecting hydraulic hoses ....................................... 6
Conversion from working to transport position........... 7
Conversion from transport to working position........... 7
Driving on public roads: ............................................. 8
Using additional implements. ..................................... 8
SETTINGS
Settings for use .......................................................... 9
Equipment variations and wearing parts. ................... 9
Load limiting device ................................................... 9
Hollow discs ............................................................. 10
Roller ....................................................................... 10
Jockey wheel ........................................................... 10
HARROW BAR
Overview ...................................................................11
Harrow bar (only for mounted machines) ..................11
SIDE BOARD
Overview .................................................................. 13
OPERATION
Starting work ............................................................ 16
Safety advice ............................................................17
General maintenance information .............................17
Cleaning of machine parts ........................................17
MAINTENANCE
Parking in the open ...................................................17
Winter storage...........................................................17
Cardans ....................................................................17
Hydraulic unit ............................................................17
Advice for general maintenance .............................. 18
Safety advice ........................................................... 18
Spare parts .............................................................. 18
Hydraulic unit ........................................................... 18
Cleaning of machine parts ....................................... 18
Winter storage.......................................................... 18
Lubrication points ..................................................... 19
Sticker description ................................................... 19
Lubrication nipples for jockey wheel / version T ..... 19
Replacing the baffles ............................................. 20
SHARE VARIANTS
Share variants .......................................................... 24
TECHNICAL DATA
Technical data .......................................................... 25
Position of type plate................................................ 25
Connections required ............................................... 25
Defined use of the cultivator .................................... 26
Optional equipment .................................................. 26
HYDRAULIC DIAGRAMS
Hydraulic diagram SYNKRO 4020 K / 5020 K /
6020 K ..................................................................... 32
SUPPLEMENT
Lubricants ................................................................ 37
Combination of tractor and mounted implement ...... 40
GB
CONTENTS
- 5 -
1600_GB-INHALT_9780
The CE sign, which is affixed
by the manufacturer, indicates
outwardly that this machine
conforms to the engineering
guideline regulations and the
other relevant EU guidelines.
EU Declaration of Conformity
By signing the EU Declaration of Conformity, the
manufacturer declares that the machine being brought
into service complies with all relevant safety and health
requirements.
Danger-flying objects; keep safe distance from the machine
as long as the engine is running.
Never reach into the crushing danger area as long as
parts may move.
Stay clear of swinging area of implements
bsb 447 410
CE sign
Meaning of warning signs
GB
- 6 -
1300_GB-ANBAU_9780
HITCHING TO TRACTOR
Preparing the tractor
Wheels
- Air pressure in the tractor's rear tyres should be 0.8 bar
when working.
- Under heavy working conditions additional wheel weights
can be advantageous. See the tractor manufacturer's
operating manual also.
Ballast weights
The front of the
tractor is to have
sufficient ballast to
guarantee braking
and steering
abilities
At least 20% of the
tractor’s tare weight
on the front axle!
Lifting gear
- The left and right lifting struts (4) must be the same
length.
Adjust using adjuster (3).
- If lifting struts (4) can be pinned at various positions
on the lower links, then select the back position (H). In
doing this, the tractor’s hydraulics will not be so greatly
overloaded.
- Pin (2) upper link (1) in accordance with the
manufacturer’s specifications.
Setting-up for transportation
- Secure lower links with struts (5) so that attached
implement cannot swing out during transportation.
- The operating lever for the hydraulics must be secured
against lowering.
20%
Kg
Hydraulic control on the lifting gear
Control position:
For mounting and dismounting the implement and for
transportation.
The control position is the normal setting for the lifting
gear hydraulics.
The mounted
implement remains at
the height (= position)
set by the servo-valve
(ST).
Preparing the implement
Mounting axle
Install correct mounting bar on tractor’s lifting gear which
corresponds to the connecting size (Category II or III).
See Spare Parts List also.
Hitching to tractor
- Switch tractor’s hydraulics to control position.
- Attach implement to lower link and secure with linch
pin.
Position upper link (1)
- Position upper link (1) so that the attachment point (P1) on
the implement is somewhat higher than the attachment
point (P2) on the tractor even during operation.
Connecting hydraulic hoses
Dual-action control unit with floating position
- Connect pressure line (1) and oil-return pipe (2)
Safety hints:
see Attachment A1
8a. - 8h.)
GB
HITCHING TO TRACTOR
- 7 -
1300_GB-ANBAU_9780
Conversion from working to transport
position
1. Lifting the implement with the lower link of the
tractor.
2. Swivelling the working sections
Note: It is only possible to swivel the
working sections if the implement has a
working width of > 3m.
- Ensure that the swivel range is free and that there
is nobody in the hazard area.
- Move servo-valve (ST) to "raise" position
The working sections of the implement are swivelled
to "Transport position".
- Hydraul. Cut off ballcock (A)
Conversion from transport to working
position
1. Swivelling the working sections
Note: It is only possible to swivel the
working sections if the implement has a
working width of > 3m.
- Hydraul. Open ballcock (A)
- Ensure that the swivel range is free and that there
is nobody in the hazard area.
- Move servo-valve (ST) to “RAISE” position until
transport safeguard is disengaged and safety device
is released.
Safety information!
Changing from
working to trans-
port position is
only to be carried
out on even, firm
ground.
Be advised!
If machine is lowered when transport
safeguard is NOT disengaged or safety
device NOT released, then damage can
occur!
- Set control valve (ST) to "LOWER".
The working sections of the implement are swivelled
into "Working position".
2. Lowering the implement with the lower link of
the tractor.
Transport position:
< 3m
Working position:
A
X
Overview of working widths:
X= 2.5 m (SYNKRO 2520 -nova)
X = 3 m (SYNKRO 3020 -nova)
X = 4 m (SYNKRO 4020 K -nova)
X = 5 m (SYNKRO 5020 K -nova)
X = 6 m (SYNKRO 6020 K -nova)
GB
HITCHING TO TRACTOR
- 8 -
1300_GB-ANBAU_9780
Driving on public roads:
Observe the statutory regulations for your country.
Attachment C contains information on attaching lighting,
valid for Germany.
Parts and attachment
- see spare parts list
Driving on public roads may only be performed as
described in the chapter "Transport position".
Total width of implement in the working position:
more than 3m
Total width of implement in the transport position:
see Technical Data
Parking, cleaning and winter storage of the
implement
Observe the points in the chapter "Maintenance“!
Using additional implements.
Mount additional implements to the cultivator, such
as the drillbox (DB), according to the manufacturer’s
instructions.
Do not overload implement. If in doubt contact our
customer service office.
In addition, observe the power range limits of the tractor
in use.
- 9 -
1401_GB-EINSTELLUNGEN_9780
GB
SETTINGS
Settings for use
1. The implement must be attached to the tractor in a
horizontal state. It should not tip to one side.
2. The front and rear tine rows should both penetrate the
ground at the same depth working depth).
The length of the frame should be parallel to the field
surface when longitudinally viewed.
3. Fix the lower linkage so that the implement cannot swing
out to the side.
Equipment variations and wearing parts.
Rigid tines (basic equipment)
344-05-14
7
6
Spring-mounted tines (optional extra)
(see spare parts list)
- Base setting = 345 mm
345
Wearing parts
- are screwed to the tines and are therefore cost-
effective to replace.
Load limiting device
Shear bolts
Tines are secured with shear bolts.
The shear bolt breaks when overloaded and the tine
swivels up and away (pos. 7)
344-05-14
7
6
- Remove the shear bolt remains.
- Loosen hex. bolt (6)
- Swivel tine back into working position.
- Insert new shear bolt and tighten both bolts.
Be advised!
Use only original shear bolts (see
spare parts list) with the appropriate
dimensions and quality. Under no
circumstances use bolts with greater
or lower strength.
- 10 -
1401_GB-EINSTELLUNGEN_9780
SETTINGS GB
Hollow discs
- serve to evenly level the ground surface.
Setting the hollow discs
* This setting should accommodate the operational
conditions accordingly (ground type, speed and
straw cover on the ground).
* The hollow discs are initially set at the desired working
depth.
Only a fine adjustment is necessary.
* If clogging occurs then the hollow discs can be
moved back to the holes (2a).
086-14-001
2a
Roller
* This setting should accommodate the operational
conditions accordingly (ground type, speed and
straw cover on the ground).
* If clogging occurs the roller can be shifted in the
holes (3a) toward the back.
086-14-001
3a
Jockey wheel
Height setting:
1. Turn crank (1) 180° upwards. The handle is now facing
upwards.
2. Turn crank (1) until the required working depth is reached.
3. Bring crank (1) back in parking position.
1
2
Note:
For orientation purposes, a scale (2)
for the working depth is fitted to the the
jockey wheel suspension bracket. This
scale is to be taken as an approximate
reference value.
- 11 -
1500_GB-STRIEGELBALKEN_9791
GB
HARROW BAR
Overview
189-15-07
1.2
3.4 5
6.7
5
6.7
1.2
Harrow bar (only for mounted machines)
1. Integrated reversing protection:
If a harrow is caught in the ground when reversing, the
whole harrow bar can turn to the direction of travel, thanks
to the bearing around the pin (1). This prevents harrow
from breaking off.
2. Harrow wear:
The integrated reversing protection has a further storage
position (2). Insert the pin in position (2) when the harrow
in position (1) can no longer touch the ground.
1
2
Note:
Always insert both pins, left and right on
the harrow bar, in the same position.
3. Lateral movement:
The track of every single harrow can be adjusted on the
harrow bar because of their individual mounting.
Loosen both screws (3) on the required harrow and slide
it sideways.
4. Fitting additional harrows or removing single
harrows:
Fit or remove harrows using the the screws (3).
3
- 12 -
1500_GB-STRIEGELBALKEN_9791
HARROW BAR GB
5. Setting the harrow tilt:
Adapt the harrow tilt to the ground using the hole pattern
(4). The further the pins are set back in the hole pattern
(in the direction of travel), the flatter the harrow.
4
Note:
Always insert both pins, left and right on
the harrow bar, in the same position.
6. Adjusting the distance of the bar to the trailing
implement.
Depending on the trailing implement being used, there
is an ideal position (a, b, c) for the harrow bar which not
only recognizes the soil working quality, but also the force
affecting the headstock.
189-15-03
abc
Position a: Cutting ring roller, rubber packer roller
Position b: Cutting packer roller
Position c: Conical segmental roller
Note:
Always insert both pins, left and right on
the harrow bar, in the same position.
7. Setting the harrow bar for the working depth
of the Terradisc:
Using the hole pattern (5), adjust the harrow bar holder tilt
angle to the working depth of the Terradisc.
5
Note:
Always insert both pins, left and right on
the harrow bar, in the same position.
8. Securing in transport position:
The harrow bar is secured automatically via the sawtooth
blade (6) when swivelled up into the transportation position.
6
Check the sawtooth blade regularly for dirt and grime, but
particularly if the harrow bar shakes during transportation.
- 13 -
1600_GB-SIDEBOARD_9791
GB
SIDE BOARD
Overview
1
2a
2b
3
4
5
6
1… Fastening bolts
2a...Hole pattern for greater working depth
2b...Hole pattern for smaller working depth
3… Side board
4… Slotted hole for inclination adjustment
5… Spring of overload protection
6. Bolt for working depth setting and transport position
locking
Fold in working position
1. Unlock fastening bolt (1) and take it out
1
2. Take out side board manually
3. Reset the fastening bolt (1) in the lower slot and
secure
1
During work the side board has to be able
to deviate to the back. Pin the bolt (6) for
working depth setting into the slot you
wish. The bolt (6) must be inserted before
the block and not in and through it.
6
- 14 -
1600_GB-SIDEBOARD_9791
SIDE BOARD GB
Fold up in transport position
Always fold up the side board so as to
reach the legal transport width.
When folding it up, the side board must
be fixed so as not to slip off your hands.
To this end, unpin bolt (6) for working
depth setting in the block.
6
1. Unlock fastening bolt and take it out from the lower
slot
1
2. Fold up side board by hand.
3. Pin the fastening bolt in the upper hole and secure
1
Set basic working depth
Set cultivator basic working depth by mounting the side
board according to hole pattern 1 (for smaller working depth)
or hole pattern 2 (for greater working depth).
Hole pattern 2
Hole pattern 1
Fine setting of the working depth
Pay attention that an approx. 3 cm distance
is kept between the ground and the side
board.
3 cm
- 15 -
1600_GB-SIDEBOARD_9791
SIDE BOARD GB
Set the cultivator working depth on hole pattern (1-5).
See Table.
1
2
3
4
5
0
Working
depth
(Hole pattern 1)
Working
depth
(Hole pattern 2)
Hole 1 5 cm 14 cm
Hole 2 8 cm 17 cm
Hole 3 12 cm 21 cm
Hole 4 17 cm 25 cm
Hole 5 20 cm 30 cm
Hole 0 stays free. Fastening bolt (6) working
depth in Hole 0 will cause material damage
to the implement.
Setting side board inclination
Side board inclination is set from slotted hole (4).
In principle, set the side board parallel to the ground. In
case of larger earth lumps you can adjust the side board
angle up to 5° steeper.
Overload protection
Check the springs of the overload protection springs (5)
for impurities before every drive. Clean them if necessary.
Maintenance
Lubricate lubricating nipple (7) every 50 hours with
grease.
7
1. Check correct hitching.
Before initial operation check all screws for tightness
and retighten if necessary.
3. Swivel hollow discs (left and right) into working
position (A)
Make sure pins (7) are inserted accordingly
4. Lower implement to the ground using tractor’s
lifting gear.
Drive a few metres into the working area then check
the working depth and the closing of the tine furrows.
5. Adjust the tine tilt to the conditions (SK) if
required.
Pos. B: Swivel the tines back (Pos. B) if the required
working depth is not achieved, e.g. with very compact
soil.
Pos. N: Normal tine position.
SK
B
N
344-05-11
TD 34/95/20
2/3
1/3
Starting work
Basic setting for hollow discs: 1/3 of the total working
depth.
2. Setting the working depth (at both arms):
A Working Depth
1. Pull the fixing bolt (A) out.
2. Set the stop (A1) to the required working depth. The
further you push the stop backwards in direction of
drive, the higher the working depth will be (the scale
provides orientation)
3. Place the fixing bolt (A) in the required hole.
4. Perform fine adjustment with additional plates (C) (two
plates on one side or one plate on each side.)
B Fixing trailing implement:
1. Remove fixing bolt (B) from hole.
2. Set stop (B1) to the required working depth.
3. Place fixing bolt (B) in the required hole.
423-13-08
A
C
B1…
Lower Working
depth
Greater Working
depth
A1
B
GB
- 16 -
1300_GB-EINSATZ_9780
OPERATION
- 17 -
GB
1400_GB-ALLG WARTUNG_BA
Hydraulic unit
Caution injury and infection hazard!
Liquids discharging at high pressure may penetrate the
skin. Therefore seek immediate medical help!
Make sure that the hydraulic system is suitable for the
tractor before connecting the hydraulic lines.
After the first 10 hours in operation and thereafter
every 50 hours in operation
- Check hydraulic unit and piping for leaks and if necessary
re-tighten bolt connections.
Prior to every taking into operation
- Check hydraulic hoses for wear.
Replace any worn or damaged hydraulic hoses
immediately. The replacement hoses must meet the
manufacturer’s technical requirements.
Hose lines are subject to natural ageing. The period of use
should not exceed 5 – 6 years.
Parking in the open
Clean and protect the piston rods with
grease prior to longer periods parked
outside.
FETT
TD 49/93/2
Cleaning of machine parts
Be advised! Do not use high-pressure washers for the
cleaning of bearing- and hydraulic parts.
- Danger of rust!
- After cleaning, lubricate the implement according to
the lubrication plan and perform a brief test run.
- Cleaning pressure
being too high
may damage
the paint.
Safety advice
Switch off engine prior to any adjustment, maintenance
or repair work.
Winter storage
- Clean implement thoroughly prior to winter storage.
- Put up protection against weather.
- Change or top up gear oil.
- Protect exposed parts from rust.
- Lubricate all greasing points according to lubrication chart.
- Disconnect terminal, store dry and protected from frost.
Cardans
- See information in Attachment
Please observe the following for maintenance!
The instructions in these Operating Instructions apply.
If no particular instructions are available here, then the
information in the instructions supplied by the respective
cardan shaft manufacturer apply.
General maintenance information
Please observe the infiormation below to maintain the
implement in good condition even after a long period in
operation:
- Re-tighten all bolts after the first
hours in operation.
The following should be checked
in particular:
Blade bolt connections at mower
Tine bolt connections at rake and
tedder
Spare parts
a. Original parts and accessories are specially designed
for the implements.
b. We expressly point out that we have not tested or
approved any original parts and accessories not supplied
by us.
c. The installation and/or use of such products may under
certain circumstances negatively modify or impair the
propeties of the implement as specified in the design.
Any liability on the part of the manufacturer is excluded
in the event of any damage due to the use of non-original
parts and accessories.
d. Any unauthorised modifications or the use of components
and attachments at the implement rules out any liability
on the part of the manufacturer.
GENERAL MAINTENANCE
Safety advice
• Switch off engine
and remove igni-
tion key prior to
any adjustment,
maintenance or
repair work.
• Only perform
work underneath
the implement
with secure sup-
ports.
• Re-tighten all
bolts after the
first hours in
operation.
• Only park imple-
ment on flat, firm
ground.
Repair information
Please observe the
repair information
in the Attachment
(If available).
Safety advice
Clean the cou-
pling plug of the
hydraulic hoses
and the oil socket
prior to each con-
nection.
Note any abrasion
and clamping
points.
MAINTENANCE
- 18 -
1600-GB-WARTUNG_9791
GB
MAINTENANCE
Advice for general maintenance
To keep the implement in good condition also after
longer operation intervals, please observe the following
instructions.
Safety advice
Switch off engine prior to any adjustment, maintenance
or repair work.
Works under the machine may not be performed without
safe props.
- Retighten all screws after the first hours of operation.
Spare parts
a. Original parts and accessories are designed
especially for the machines resp. implements.
b. We expressly draw your attention that original parts
and accessories that are not delivered by us are neither
checked nor authorised by us.
c. Fitting and/or using such products can therefore
sometimes change or affect the construction
characteristics of your implement in a negative way.
We are not liable for damage caused by the use of
components and accessories that have not been
supplied by us.
d. Arbitrary changes as well as the use of construction and
fitting parts on the machine exempt the manufacturer
of any liability.
Hydraulic unit
Caution injury and
infection hazard!
Liquids discharging at high
pressure may penetrate
the skin. Therefore seek
immediate medical help!
After the first 10 hours in operation and
thereafter every 50 hours in operation
- Check the hydraulic aggregate and the lines to be well
insulated and if necessary retighten screws.
Prior to every taking into operation
- Check hydraulic hoses for wear.
Replace any worn or damaged hydraulic hoses
immediately. The replacement hoses must meet the
manufacturer’s technical requirements.
Cleaning of machine parts
Be advised!
Do not use a high
pressure cleaner to
clean bearings and
hydraulic parts.
- Danger of rusting!
- After cleaning, lubricate the machine according to
the lubrication plan and carry out a brief test run.
- Cleaning with too much pressure may damage the
paint.
Winter storage
- Clean implement thoroughly.
- After cleaning, lubricate all lubrication parts and
distribute lubricant in the bearing evenly (e.g. perform
a short test run).
- Protect blank parts with an ecological anti-rust
product.
- Park the implement protected from bad weather.
- 19 -
1600-GB-WARTUNG_9791
MAINTENANCE GB
100 ha20h
8h
495.777
Every 100 hectares:
Check bearing bushes for wear
- Replace worn bearing bushes!
Every 20 operating hours:
• Lubricate bearings
Every 8 operating hours:
• Retighten screws
Sticker description
Lubrication points
Bearing
Tine roller "Rotopack"
• Cage roller
• Spring-cushioned tines
• Trailer
FETT
Lubrication nipples for jockey wheel / version T
Lubricate with grease (IV) every 20 operating hours. (These lubrication nipples must be lubricated on both jockey wheels)
- 2x lubrication nipples (1) on both sides of the jockey wheel carrying axle
- 2x lubrication nipples (2) thread arm under the ratch
- 1x lubrication nipple (3) on the jockey wheel suspension axle
After the first 10 operating hours retighten the suspension nuts.
1
2
3
- 20 -
1600-GB-WARTUNG_9791
MAINTENANCE GB
Replacing the baffles
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Pottinger SYNKRO 2520 Operating instructions

Category
Lawnmowers
Type
Operating instructions

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