KDDS 6010
Assembly instructions
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5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 2
Before you start 4
Width of the panel 5
Height of the panel 5
Low installations 6
Important 6
Parts supplied 7
Tools needed 7
Panel preparation instructions 8
Step 1: badge and handle position 8
Step 2: badge cut-out & bracket removal 9
Step 3: fitting the handle and badge 10
Step 4: securing the mounting bracket 11
Step 5: earthing the mounting bracket 12
Step 6: connecting the badge wires 13
Step 7: fitting the panel to the product 14
Customer care 14
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 3
PLEASE NOTE: Your model of may different from the model shown in the diagramas.
Diagrams have been simplified to enable clearer instruction.
FOLLOW THESE INSTRUCTIONS BEFORE REFERRING TO PRODUCT INSTALLATION
INSTRUCTION SHEET P/N 526609.
WARNING
Ensure the product is not plugged in.
The door of the can be made to match your kitchen cabinetry. This diagram, with the
additional of your own measurements will help you calculate the required panel sizes.
CABINETRY ALIGNMENT
The following calculations assume:
The top of the Panel is to be aligned with the top of the adjacent cabinetry.
R
R
Before you start
5mm
MIN.
open
Installer must leave
9mm gap for
correct ventilation.
9mm
AIR
GAP
2,5mm
MINIMUM
CLEARANCE
5mm
MINIMUM
CLEARANCE
Width of the Panel.
9mm
AIR GAP
Height
of
Panel
Panel
2,5mm
MINIMUM
CLEARANCE
Bench Top
Adjacent
Cabinetry
AI
R
FLOW
Adjacent
Cabinetry
Front View of
Top of door must not
overlap cabinetry
Bench Top
5mm
MINIMUM
CLEARANCE
9mm
AIR GAP
Side View of
Cabinetry
4
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 4
Measure A the width between adjacent door/drawer fronts and write it in the first box below, then
complete the equation.
For example:
Width of the panel
2x
600mm
2,5mm
595mm
2 X
door clearance
panel width
(595mm MIN)
door clearance
(2,5mm MIN)
panel width
(595mm MIN)
Measure B door/drawer (or equivalent) and write it in the first box below, then complete the equation.
For example:
Note: When the top of the has to be lower than the adjacent cabinetry, the Panel can be increased
in height.
WARNING
The air vent between the Panel and the adjacent cabinetry must not be covered. An air gap of 9
mm MUST be povided.
R
Height of the panel
9mm
air gap
panel height
(398mm MIN)
407mm
9mm
398mm
air gap
panel height
(398mm MIN)
5
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 5
Use this diagram if installing the near floor level.
R
Low installations
Bench Top
Cabinetry
Drawer
Front
Drawer
Front
Side view of
Front view of
Top of
Toe Kick
9mm
45mm MINIMUM
Cabinetry
Bench Top
AI
R
FLOW
AIR FLOW
6
INTEGRATED PANEL THICKNESS
Panel minimum thickness is 16 mm. Panel thicknesses above 18 mm can be accommodated but product
depth will increase accordingly.
INTEGRATED PANEL MATERIAL
Drawer Front material must be suuitable for damp conditions (50°C @ 80% RH) or adequately sealed to
withstand moisture.
Additional protection can be provided by using a “Moisture Resistant Board”. Taping edges alone may not
provide adequate sealing. For painted panels, radius all rear edges to improve sealing.
ENSURE THE PRODUCT IS NOT PLUGGED IN.
IMPORTANT: The installation of the Panel requires an electrical connection and must be performed
by a suitably qualified person.
Important
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 6
Parts supplied
Door Front Seal (1)
p.n. 526466
Mounting Bracket (1)
p.n. 526440
Integrated Rectangular Badge (2)
(Satin Chrome supplied)
p.n. 526975
Other Badges Available
Rectangular:
Bright Chrome Kit p.n. 527276
Brass Kit p.n. 527277
Eliptical:
Black Kit p.n. 526683
Satin Chrome Kit p.n. 526684
Bright Chrome Kit p.n. 527156
Brass Kit p.n. 526685
LIVRET SUR LA
PREPARATION DU
PANNEAU INTEGRE
KIT DE PIECES DU PANNEAU INTEGRE , n° pièce 526675
Livret sur la
préparation du
panneau (1)
Vis de
fixation du
panneau (6)
Safety Glasses, Tape Measure, Pencil, Needle-Nose Pliers, Drill & Phillips Bit or Phillips Screwdriver, Ø 25
mm Boring Bit or Ø 25 mm Hole Saw, Small Hand or Jig Saw.
Tools needed
7
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 7
READ THESE INSTRUCTIONS COMPLETELY AND CAREFULLY.
Panel preparation instructions
8
BADGE AND HANDLE POSITION
On Panel, select the Badge position to suit the cabinetry design, within the available badge zone.
If required, the Badge may be centred on the edge of the badge zone.
The handle position will also need to be taken into account.
Step 1: badge and handle position
228,5mm
228,5mm
127mm
211mm
Available
Badge
Zone
Badge
Allow for
Handle
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 8
BADGE CUT-OUT
Cut the badge slot in the Panel by drilling two 25
mm diameter holes and cutting out the remaining
material between the holes. A hole centre to hole
centre templates is provided on the Mounting
Backet.
WARNING
Accuracy is essential when cutting the Badge
slot to ensure a neat fot to hold the Badge.
WARNING
Ensure the product is not plugged in.
REMOVING THE BRACKET
1 To remove the Mounting Bracker withdraw the
pins from the Drawer sides, using a pair of
needle-nose pliers.
2 Gently slide the Mounting Bracket off in a
downwards and outwards motion. Disconnect
the Mounting Bracket and Badge earthing wires,
also unplug the Badge harness from the Badge
Isolator box. Remove the Badge from the
Mounting Bracket.
NOTE: The four 3.3 mm holes on the perimeter of
the rectangular recess in the Mounting Bracket can
also be used to define the badge zone.
Step 2: badge cut-out & bracket removal
Ø 25mm ± 0,25mm
30mm ± 0,5mm
Badge
Outline
1
2
1
Badge Zone
9
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 9
FITTING THE HANDLE
Fit the customer supplied handle.
WARNING
When mounting the handle, ensure fastenings do not protrude
beyond the back surface of the Panel.
FITTING THE BADGE
Fit the Badge to the Panel by feeding the wires through to the back
and pressing the Badge into the cut out. If needed adhere the Badge
to the Panel with an adhesive.
Feed the Badge wires through the slot in the Mounting Bracket. As
the Mounting Bracket is placed on the rear of the Panel the excess
wire must be pulled through.
Step 3: fitting the handle and badge
10
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 10
The Mounting Bracket is directly screwed to the
back of the Integrated Panel. On a soft surface
centralise and align the Mounting Bracket on the
Panel.
WARNING
For some materials pilot holes may need to
be drilled first before screwing the Mounting
Bracket onto the Panel. Ensure the drill does
not damage the face of the Panel.
WARNING
The mounting bracket must not be modified
in any way. It is designed to hold the door
front in the correct position to allow venting.
WARNING
The door front must not extend beyond the
bottom of the mounting bracket. Drying
problems and moisture damage may
otherwise occur.
Using the 6 16 mm screws supplied, secure the
Mounting Bracket to the Panel at the 6 points
shown in the diagram.
NOTE: The Mounting Bracket need to be securely
fixed to the Panel.
Where possible use the 6 outer slots shown above. If
these slots can not be used, select alternative slots,
as close as possible to the outer slots.
Ensure the screws are evenly spaced about the Panel.
Step 4: securing the mounting bracket
MOUNTING BRACKET
ENSURE BRACKET
IS ALIGNED OVER
PANEL EDGE
SLOTS
SLOTS
CENTRE
MARKS
CENTRE
LINE
11
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 11
WARNING
Ensure the Product is not plugged in.
Plug the green Badge earthing wire onto a
Mounting Bracket tab. Plug the earthing wire from
the product onto the other Mounting Bracket tab.
Step 5: earthing the mounting bracket
12
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 12
13
WARNING
Ensure the Product is not plugged in.
WARNING
The Badge Isolator Board is an electrostatic:
sensitive device. Ensure you are adequately
earthed when connecting or disconnecting
the Badge by wearing an earthing strap or by
earthing yourself to the .
Connect the Badge to the top of the Badge Isolator
Box.
R
Step 6: connecting the badge wires
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 13
1 Fit the assembled Panel by sliding in an inwards
and upwards motion. The rubber seal between
the Drawer and Panel must be kept in place.
2 Secure the Panel by inserting the pins on
either side of the Drawer. Ensure that
the rib on the pin is vertical.
WARNING
The airflow gap between the bottom of the
door panel and adjacent cabinetry must be 9
mm or drying problems and moisture damage
may occur.
INTEGRATED PANEL PREPARATION IS
COMPLETE.
The product is now ready to install. Refer to
product Installation Instruction Sheet P/N 526609.
Step 7: fitting the panel to the product
1
2
2
14
If you have any questions concerning the installation of this , please see your User Guide or
Warranty information for contact details.
R
Customer care
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 14
5019_106_00864_FLYER_GB 30-05-2007 13:44 Pagina 15
5019 106 00864
Printed in Italy
n
05/07
GB
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KitchenAid KDDS 6010 KA Installation guide
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