Marantec Comfort 820 Owner's manual

Comfort 820

Operator system for sliding entrance doors

GB

Installation and operating instructions

FULL-SERVICE

OPERATOR SYSTEMS

FOR GARAGE DOORS

OPERATOR SYSTEMS

FOR SECTIONAL DOORS

OPERATOR SYSTEMS

FOR SLIDING GATES

OPERATOR SYSTEMS

FOR HINGED GATES

OPERATOR SYSTEMS

FOR ROLLER SHUTTERS

PARK BARRIER

SYSTEMS

ELECTRONIC

CONTROL UNITS

PRODUCT SERVICE

ACCESSORIES

2 Installation and operating instructions Comfort 820 GB (#70663)

1. Meaning of symbols

Caution!

Danger of personal injuries!

The following safety advice must be

observed at all times so as to avoid

personal injuries!

Attention!

Danger of material damage!

The following safety advice must be

observed at all times so as to avoid

material damages!

Advice / Tip

Control

Reference

i

Photocell

End position OPEN

Automatic timer function

End position CLOSED

Control reference point

Malfunction

Impulse

Operation, voltage

Closing edge safety device

Stop

External control elements

Electronic aerial

Symbols for control unit and operator Advice

Type plate control unit

Type:

Art.-No.:

Product-No.:

Type plate operator

Typ:

Art.-No.:

Product-No.:

Installation and operating instructions Comfort 820 GB (#70663) 3

2. Table of contents

1. Meaning of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2. Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

3. General safety advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4. Summary of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4.1 Supply package Comfort 820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4.2 Mounting variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

5. Preparation for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

5.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

5.2 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

5.3 Plan of door and foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

6. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

6.1 Mounting the spur gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

6.2 Mounting the support brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

6.3 Cabling of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

6.4 Adjustment of the toothed rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

6.5 Mounting the toothed rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

6.6 Mounting the reference point magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

6.7 Emergency release in case of power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

6.8 Mounting the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

6.9 Connection of external control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

7. Hand transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

7.1 Operation and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

7.2 Coding of the hand transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

8. Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

8.1 Overview of the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

8.2 Overview on the display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

9. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

9.1 General notes on programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

9.2 Programming of the basic level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

9.3 Extended operator functions (only for specialist personnel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

10. Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

10.1 Display of the messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

10.2 Overview of the error numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

10.3 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

11. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

11.1 Wiring plan Comfort 820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

11.2 Summary on spare parts Comfort 820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

11.3 Technical details Comfort 820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

11.4 Manufacturer's Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

11.5 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

4 Installation and operating instructions Comfort 820 GB (#70663)

Please read carefully!

Target group

Mounting, installation and initial operation of this operator may only be carried out by specialist personnel!

Qualified and trained specialist personnel are persons

• who have knowledge of the general and special safety regulations,

• who have knowledge of the relevant electro-technical regulations,

• with training in the use and maintenance of suitable safety equipment,

• with sufficient training and supervision by electricians,

• who are able to recognize the special hazards involved when working with electricity.

Warranty

For a warranty with respect to functioning and safety the advices in these instructions have to be observed.

Disregarding these warnings may lead to personal injuries or material damages. The manufacturer will not be liable

for damages that might occur when neglecting this advice.

Batteries, fuses and bulbs are excluded from warranty.

To avoid installation mistakes and damages to the door and operator please follow exactly the mounting advice in these

installation instructions. The system may only be used after thorough information on the respective mounting and

installation instructions.

Please keep these installation and operating instructions for further use. They contain important advice for operation,

checks and maintenance.

This item is produced according to the directives and standards mentioned in the Manufacturer's Declaration and in the

Declaration of Conformity. The product has left the factory in perfect condition with regard to safety.

Power-driven windows, doors and gates for industrial use must be checked before initial operation and if necessary,

but at least once a year by a specialist (with documentation in writing)!

Correct use

The operator is meant to be used exclusively to open and close sliding entrance doors.

Beside the advice in these instructions please observe the general precautions and safety regulations!

Our sales and supply terms and conditions are effective.

3. General safety advice

Installation and operating instructions Comfort 820 GB (#70663) 5

Advice for installation of the operator

• Make sure that the door is in mechanical good condition.

• Make sure, that the door is balanced.

• Make sure that the door opens and closes correctly.

• Remove all components that are not required (e.g. cords, chains, angles etc.).

• Switch off all devices which will not be needed after the operator is installed.

• Before cabling works the operator has to be disconnected by all means from power supply and a waiting time

of 10 sec. has to be kept in order to be sure that the operator is without power.

• Observe the local safety regulations.

• Always lay mains and control cables separately. The control voltage is 24 V DC.

• Only mount the operator when the door is closed.

• Install all impulse and control devices (e.g. RC code keypad) within sight to the door and in a safe distance to

movable parts of the door. A minimum mounting height of 1,5 m has to be kept.

• Following installation, ensure that door parts do not protrude onto public footpaths or streets.

Advice for initial operation of the operator

After initial operation, the door system operating personnel or their proxies must be familiarised with the use of the

system

• Make sure that no child will play with the door control unit.

• Before movement of the door make sure that there are neither persons nor objects in the operating grange of the

door.

• Test all existing emergency command devices.

• Never insert your hands into a running door or moving parts.

Advice for maintenance of the operator

To guarantee a function without faults, check and, if necessary, repair the following points. Always disconnect

the operator from power supply before carrying out any works at the door system.

• Check monthly whether the operator reverses as soon as the door meets an obstacle. For this put a 50 mm high /

wide obstacle in the door travel path.

• Check the settings of the "OPEN" and "CLOSE" power limit.

• Check all movable parts of the door and operator system.

• Check the door system for signs of wear or damages.

• Check whether the door can be easily moved by hand.

Advice for cleaning the operator

For cleaning never use: direct jet of water, high pressure cleaner, acids or lye.

• Clean the operator with a dry cloth if necessary.

Please read carefully!

3. General safety advice

6 Installation and operating instructions Comfort 820 GB (#70663)

4.1 Supply package Comfort 820

4. Summary of the product

A Operator

B Cover

C Magnet holder kit

D Hand transmitter

E Learning plug

F Visor clip

G Key for emergency release

H Plugs

Beside the standard supply package the following

accessories are necessary for mounting:

- Spur gear

- Toothed rack

- Support bracket

4.1 / 2

Modul 4

Requires the combination with a rail M4.

Modul 6

Requires the combination with a rail M6.

Standard supply package Spur gears incl. trap protection

The operator can be mounted with two different spur

gears.

4.1 / 1

A

B

DH

EF

GC

I

J

L

M

K

IJ

L

M

K

4. Summary of the product

Installation and operating instructions Comfort 820 GB (#70663) 7

Toothed racks

The operator can be combined with seven different

toothed racks.

Special 431 (M4) + Special 433 (M6)

Aluminium toothed rack profile

with plastic toothed rack segment

Special 432 (M4) + Special 434 (M6)

Steel toothed rack profile

with plastic toothed rack segment

Special 471

Plastic toothed rack with steel core

4.1 / 4

The supply package of the toothed rack contains:

I Toothed rack profile

J Plastic toothed rack segment

K Fixing screws

L End position damper

M Clamping device

N Plastic toothed rack with steel core

The quantity of the supplied components depends on

the door length.

4.1 / 3

Advice!

The toothed rack Special 471 cannot

be combined with the swivel support.

4.1 / 6

Special 441 (M4) + Special 443 (M6)

Aluminium toothed rack profile with plastic

toothed rack segments and cable duct

IJ

L

M

K

4.1 / 5

8 Installation and operating instructions Comfort 820 GB (#70663)

4. Summary of the product

4.2 Mounting variations

The operator can be mounted in two different

variations.

Mounting the operator with floor console

Mounting the operator with swivel support

4.2 / 2

4.1 / 7

Support brackets

The operator can be mounted with two different

supports.

Floor console

Swivel support

4.1 / 8

Advice!

The swivel support cannot be combined

with the toothed rack Special 471.

4.2 / 1

3

2

8

3

9

0

1

2

0

270

Installation and operating instructions Comfort 820 GB (#70663) 9

5.2 Checks

Attention!

Before you start to work, please always

check the following points in order to

guarantee correct mounting.

Supply package

• Check whether the supply package is complete.

• Check whether all accessories required for your

installation situation are at hand:

- Spur gear

- Toothed rack

- Support bracket

Foundation

• Check the intended position of the operator:

- The mounting of the operator must be carried out

on the inside with the door closed.

• - The operator must not be mounted in the

clearance (q)!

• Check whether there is a suitable foundation.

• Check the laying of the supply line.

Pay attention that the cable comes out on operator

position (A). The minimum requirement for the earth

cable is 3x1,5 mm

2

.

Door

• Check whether the sliding gate to be operated fulfils

the following conditions:

- The door has to be mounted horizontally, i.e. no

slope in travel direction.

• - In closed position the door should project the clear

driveway by at least 250 mm on the installation

side.

- The door needs a mechanical end stop in both

directions.

• - The closing edges must be equipped with a flexible

door sealing profile.

5. Preparation for mounting

5.1 General notes

The pictures in these instructions are not true-to-scale.

The sizes are always indicated in millimetres (mm)!

Depending on the opening direction the operator can

be mounted on the right or on the left side of the

door. These instructions show the mounting on the

right side.

For correct mounting you will need the following tools:

13

ø 3,5 ø 4,5

ø 7 6

52

ø 8 ø 10

5.1 / 1

10 Installation and operating instructions Comfort 820 GB (#70663)

A Empty conduit for supply line / control cable

B Control cable

C Supply line

p Door length

q Clear driveway

r Opening direction

s Frost-proof depth

x Thickness of the door + distance to the wall

5. Preparation for mounting

5.3 Plan of door and foundation

sA

q

p

r

B

C

5.3 / 1

≥

250

≥

250 + x

x

≥

640

X

380

101

X

60

Installation and operating instructions Comfort 820 GB (#70663) 11

6. Mounting

6.1 Mounting the spur gear

• Mount the spur gear kit to the operator.

6.1 / 1

6. Mounting

12 Installation and operating instructions Comfort 820 GB (#70663)

6.2 Mounting the support brackets

6.2.1 Operator with floor console

Attention!

To lay the cables correctly, the opening

in the floor console (A) has to be

aligned to the cable outlet of the

operator!

• Screw the adjustment screws into the floor console.

6.2.1 / 1

M10 x 40

6.2.1 / 2

6.2.1 / 3

M8 x 20

A

• Screw the operator to the floor console.

• Remove the cover of the operator.

• Take off the aerial.

• Punch the plastic seals (B) for the control cable and

supply line with a sharp screw driver.

B

Attention!

Lift the cover carefully because the aerial

may be torn.

Installation and operating instructions Comfort 820 GB (#70663) 13

6. Mounting

• Insert the dowels.

• Guide the control cable (I) and the supply line (J)

through the floor console and through the opening

in the operator.

• Fix the floor console.

IJ

6.2.1 / 5

DE

C

G

H

F

q

C Wall

D Door

E Screw area for the toothed rack

F Empty conduit for supply line / control cable

G Floor console

H Foundation

q Clear driveway

• Align the floor console with the operator parallel

to the door.

• Measure the distance from the screw area

of the toothed rack (E) to the operator.

Observe measurement X.

Special 431 + Special 433: X = 104

Special 432 + Special 434: X = 104

Special 441 + Special 443 X = 104

Special 471: X = 114

• Drill the holes for the dowels according to the

indicated drilling scheme.

6.2.1 / 4

Attention!

The console must be aligned to the

door so that the spur gear will grap into

the toothed rack in every door position.

390

360

300

X

≥

80

15

ø 8

40

50

14 Installation and operating instructions Comfort 820 GB (#70663)

6. Mounting

6.2.2 Operator with swivel support

C Wall

D Door

E Screw area for the toothed rack

F Empty conduit for supply line / control cable

G Swivel support

H Foundation

q Clear driveway

• Align the swivel support flush with the door.

• Measure the distance from the screw area

of the toothed rack (E) to the operator.

Observe measurement X.

Special 431 + Special 433: X = 104

Special 432 + Special 434: X = 104

Special 441 + Special 443 X = 104

Special 471: not possible

• Drill the holes according to the indicated drilling

scheme.

• Mount the swivel support.

10 x 70

DE

C

G

H

F

q

6.2.2/ 1

6.2.2 / 2

Attention!

To maintain the swivel function,

the support angel must be movable

after fixing.

• Screw the support angle to the operator.

Attention!

The support must be aligned to the

door so that the spur gear will grap into

the toothed rack in every door position

6.2.2 / 3

M10

≥

380

36080

17

50

90

X

108

Installation and operating instructions Comfort 820 GB (#70663) 15

6. Mounting

Attention!

Lift the cover carefully because the aerial

may be torn.

6.2.2 / 4

• Remove the cover of the operator.

• Punch the plastic seals (B) for the control cable and

supply line with a sharp screw driver.

• Guide the control cable (I) and the supply line (J)

through the swivel support and through the opening

in the operator

• Put the operator into the swivel support.

6.2.2 / 5

• Shim the operator to a horizontal position.

• Screw on the swivel support.

Advice!

For a correct installation the operator

must be shimmed so that it is aligned

horizontally.

M10 x 20

B

I

J

B

6.2.2 / 6

16 Installation and operating instructions Comfort 820 GB (#70663)

6. Mounting

• Connect the aerial (C).

• Mount the cover (B) to the operator.

• Insert the plugs (A).

6.3 / 3

• Connect the supply line meeting your mounting

situation:

Mounting the operator inside right-hand side

(supplied version)

6.3 / 1

Mounting the operator inside left-hand side

Legend cabling plans:

C Motor capacitor

H40 Signal light

M1 Motor with thermal overload protection

X1 Power line (from building)

bk black

bl blue

rd red

wt white

vi violet

bn brown

ye yellow

• Connect the control unit with the control line

according to cabling plan (point 6.10).

6.3 / 2

6.3 Cabling of the operator

A

B

C

Installation and operating instructions Comfort 820 GB (#70663) 17

6. Mounting

6.4.1 Special 431 / Special 432 /

Special 433 / Special 434 /

Special 441 / Special 443

6.4 Adjustment of the toothed rack

The toothed rack profiles are supplied in two standard

lengths: 2.000 mm and 4.000 mm.

In the ideal case the door length (p) corresponds to the

sum of the joined standard lengths. Then a change of

the profiles is not necessary.

In case the door length does not correspond to one of

the standard lengths:

• Join the toothed rack profiles.

• Mark the door length (p).

A projection can be cut with a metal saw

(only if necessary).

To mount the first end position damper:

• Drill two holes for the screws of the clamping device.

• Insert the end position dampers (A) and the clamping

device (B) into the toothed rack profile.

• Screw on the clamping device (B).

6.4.1 / 1

p

6.4.1 / 2

ø7

15

10

A

B

6.4.1 / 3

18 Installation and operating instructions Comfort 820 GB (#70663)

To mount the second end position damper:

• Press the clamping device (B) into the profile until the

toothed rack segments (C) are under slight tension.

• Mark the two drill points of the clamping device on

the profile.

Attention!

The toothed rack segments must have

a slight tension in the completely

mounted toothed rack.

Otherwise malfunction and damages to

the toothed rack could result.

6. Mounting

• Join the toothed rack segments until the required

measurement (q = door length - approx. 160 mm)

is reached.

In case the segments are longer than the necessary

length:

• Cut the projecting part.

• Slide the toothed rack segments into the toothed

rack segment profile.

6.4.1 / 4

• Insert the end position dampers (A) and the clamping

device (B) into the toothed rack profile.

q

6.4.1 / 7

B

C

6.4.1 / 5

6.4.1 / 6

B A

Installation and operating instructions Comfort 820 GB (#70663) 19

6. Mounting

• Pull the clamping device (B) and the end position

damper (A) out of the toothed rack profile.

• Drill the two holes you marked before to screw on

the clamping device.

• Insert the end position dampers (A) and the clamping

device (B) again into the toothed rack profile.

• Screw on the clamping device (B).

6.4.2 Special 471

• Assemble as much toothed rack segments as

required in length for your door situation.

Any projecting part can be cut with a metal saw

(only if necessary).

6.4.2 / 1

6.4.2 / 2

Reference:

For mounting the magnet holder please

look up chapter 6.6.

i

Before mounting the toothed rack to the door the

magnet holder has to be mounted to the toothed rack.

• Mount the magnet holder to the toothed rack.

6.4.1 / 8

6.4.1 / 9

B

A

B

A

20 Installation and operating instructions Comfort 820 GB (#70663)

6. Mounting

• Move the door to the CLOSED position.

Special 432 + Special 434

Steel version

6.5.1 / 1

The five toothed rack versions (A) require different

screw points to the door (B):

Special 431 / 433 + Special 441 / 433

Aluminium version

6.5.1 Preparation

6.5 Mounting the toothed rack

Attention!

To get a correct function of the system,

observe the following points:

- The console must be firmly screwed

to the floor.

- The operator must be firmly screwed

to the console.

- The operator must be unlocked.

- It must be possible to move the door

by hand.

B

A

6.5.1 / 4

BA

6.5.1 / 5

100 360 360 100

100 100240240 240

6.5.1 / 3

6.5.1 / 2

BA

Attention:

To guarantee a correct door travel

the screws must be tightened and sunk

flush.

Reference:

To unlock the operator please look up

chapter 6.7.

i

Special 471

Plastic version

Page is loading ...

Marantec Comfort 820 Owner's manual

Marantec Comfort 820 Owner's manual

Related papers

Other documents