Marantec Comfort 820 Owner's manual
- Category
- Garage Door Opener
- Type
- Owner's manual
Comfort 820
Operator system for sliding entrance doors
GB
Installation and operating instructions
FULL-SERVICE
OPERATOR SYSTEMS
FOR GARAGE DOORS
OPERATOR SYSTEMS
FOR SECTIONAL DOORS
OPERATOR SYSTEMS
FOR SLIDING GATES
OPERATOR SYSTEMS
FOR HINGED GATES
OPERATOR SYSTEMS
FOR ROLLER SHUTTERS
PARK BARRIER
SYSTEMS
ELECTRONIC
CONTROL UNITS
PRODUCT SERVICE
ACCESSORIES
2 Installation and operating instructions Comfort 820 GB (#70663)
1. Meaning of symbols
Caution!
Danger of personal injuries!
The following safety advice must be
observed at all times so as to avoid
personal injuries!
Attention!
Danger of material damage!
The following safety advice must be
observed at all times so as to avoid
material damages!
Advice / Tip
Control
Reference
i
Photocell
End position OPEN
Automatic timer function
End position CLOSED
Control reference point
Malfunction
Impulse
Operation, voltage
Closing edge safety device
Stop
External control elements
Electronic aerial
Symbols for control unit and operator Advice
Type plate control unit
Type:
Art.-No.:
Product-No.:
Type plate operator
Typ:
Art.-No.:
Product-No.:
Installation and operating instructions Comfort 820 GB (#70663) 3
2. Table of contents
1. Meaning of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3. General safety advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. Summary of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.1 Supply package Comfort 820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.2 Mounting variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5. Preparation for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.2 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.3 Plan of door and foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.1 Mounting the spur gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.2 Mounting the support brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6.3 Cabling of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.4 Adjustment of the toothed rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.5 Mounting the toothed rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.6 Mounting the reference point magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.7 Emergency release in case of power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
6.8 Mounting the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
6.9 Connection of external control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
7. Hand transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
7.1 Operation and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
7.2 Coding of the hand transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
8. Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
8.1 Overview of the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
8.2 Overview on the display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
9. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
9.1 General notes on programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
9.2 Programming of the basic level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
9.3 Extended operator functions (only for specialist personnel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
10. Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
10.1 Display of the messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
10.2 Overview of the error numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
10.3 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
11. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
11.1 Wiring plan Comfort 820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
11.2 Summary on spare parts Comfort 820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
11.3 Technical details Comfort 820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
11.4 Manufacturer's Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
11.5 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4 Installation and operating instructions Comfort 820 GB (#70663)
Please read carefully!
Target group
Mounting, installation and initial operation of this operator may only be carried out by specialist personnel!
Qualified and trained specialist personnel are persons
• who have knowledge of the general and special safety regulations,
• who have knowledge of the relevant electro-technical regulations,
• with training in the use and maintenance of suitable safety equipment,
• with sufficient training and supervision by electricians,
• who are able to recognize the special hazards involved when working with electricity.
Warranty
For a warranty with respect to functioning and safety the advices in these instructions have to be observed.
Disregarding these warnings may lead to personal injuries or material damages. The manufacturer will not be liable
for damages that might occur when neglecting this advice.
Batteries, fuses and bulbs are excluded from warranty.
To avoid installation mistakes and damages to the door and operator please follow exactly the mounting advice in these
installation instructions. The system may only be used after thorough information on the respective mounting and
installation instructions.
Please keep these installation and operating instructions for further use. They contain important advice for operation,
checks and maintenance.
This item is produced according to the directives and standards mentioned in the Manufacturer's Declaration and in the
Declaration of Conformity. The product has left the factory in perfect condition with regard to safety.
Power-driven windows, doors and gates for industrial use must be checked before initial operation and if necessary,
but at least once a year by a specialist (with documentation in writing)!
Correct use
The operator is meant to be used exclusively to open and close sliding entrance doors.
Beside the advice in these instructions please observe the general precautions and safety regulations!
Our sales and supply terms and conditions are effective.
3. General safety advice
Installation and operating instructions Comfort 820 GB (#70663) 5
Advice for installation of the operator
• Make sure that the door is in mechanical good condition.
• Make sure, that the door is balanced.
• Make sure that the door opens and closes correctly.
• Remove all components that are not required (e.g. cords, chains, angles etc.).
• Switch off all devices which will not be needed after the operator is installed.
• Before cabling works the operator has to be disconnected by all means from power supply and a waiting time
of 10 sec. has to be kept in order to be sure that the operator is without power.
• Observe the local safety regulations.
• Always lay mains and control cables separately. The control voltage is 24 V DC.
• Only mount the operator when the door is closed.
• Install all impulse and control devices (e.g. RC code keypad) within sight to the door and in a safe distance to
movable parts of the door. A minimum mounting height of 1,5 m has to be kept.
• Following installation, ensure that door parts do not protrude onto public footpaths or streets.
Advice for initial operation of the operator
After initial operation, the door system operating personnel or their proxies must be familiarised with the use of the
system
• Make sure that no child will play with the door control unit.
• Before movement of the door make sure that there are neither persons nor objects in the operating grange of the
door.
• Test all existing emergency command devices.
• Never insert your hands into a running door or moving parts.
Advice for maintenance of the operator
To guarantee a function without faults, check and, if necessary, repair the following points. Always disconnect
the operator from power supply before carrying out any works at the door system.
• Check monthly whether the operator reverses as soon as the door meets an obstacle. For this put a 50 mm high /
wide obstacle in the door travel path.
• Check the settings of the "OPEN" and "CLOSE" power limit.
• Check all movable parts of the door and operator system.
• Check the door system for signs of wear or damages.
• Check whether the door can be easily moved by hand.
Advice for cleaning the operator
For cleaning never use: direct jet of water, high pressure cleaner, acids or lye.
• Clean the operator with a dry cloth if necessary.
Please read carefully!
3. General safety advice
6 Installation and operating instructions Comfort 820 GB (#70663)
4.1 Supply package Comfort 820
4. Summary of the product
A Operator
B Cover
C Magnet holder kit
D Hand transmitter
E Learning plug
F Visor clip
G Key for emergency release
H Plugs
Beside the standard supply package the following
accessories are necessary for mounting:
- Spur gear
- Toothed rack
- Support bracket
4.1 / 2
Modul 4
Requires the combination with a rail M4.
Modul 6
Requires the combination with a rail M6.
Standard supply package Spur gears incl. trap protection
The operator can be mounted with two different spur
gears.
4.1 / 1
A
B
DH
EF
GC
I
J
L
M
K
IJ
L
M
K
4. Summary of the product
Installation and operating instructions Comfort 820 GB (#70663) 7
Toothed racks
The operator can be combined with seven different
toothed racks.
Special 431 (M4) + Special 433 (M6)
Aluminium toothed rack profile
with plastic toothed rack segment
Special 432 (M4) + Special 434 (M6)
Steel toothed rack profile
with plastic toothed rack segment
Special 471
Plastic toothed rack with steel core
4.1 / 4
The supply package of the toothed rack contains:
I Toothed rack profile
J Plastic toothed rack segment
K Fixing screws
L End position damper
M Clamping device
N Plastic toothed rack with steel core
The quantity of the supplied components depends on
the door length.
4.1 / 3
Advice!
The toothed rack Special 471 cannot
be combined with the swivel support.
4.1 / 6
Special 441 (M4) + Special 443 (M6)
Aluminium toothed rack profile with plastic
toothed rack segments and cable duct
IJ
L
M
K
4.1 / 5
8 Installation and operating instructions Comfort 820 GB (#70663)
4. Summary of the product
4.2 Mounting variations
The operator can be mounted in two different
variations.
Mounting the operator with floor console
Mounting the operator with swivel support
4.2 / 2
4.1 / 7
Support brackets
The operator can be mounted with two different
supports.
Floor console
Swivel support
4.1 / 8
Advice!
The swivel support cannot be combined
with the toothed rack Special 471.
4.2 / 1
3
2
8
3
9
0
1
2
0
270
Installation and operating instructions Comfort 820 GB (#70663) 9
5.2 Checks
Attention!
Before you start to work, please always
check the following points in order to
guarantee correct mounting.
Supply package
• Check whether the supply package is complete.
• Check whether all accessories required for your
installation situation are at hand:
- Spur gear
- Toothed rack
- Support bracket
Foundation
• Check the intended position of the operator:
- The mounting of the operator must be carried out
on the inside with the door closed.
• - The operator must not be mounted in the
clearance (q)!
• Check whether there is a suitable foundation.
• Check the laying of the supply line.
Pay attention that the cable comes out on operator
position (A). The minimum requirement for the earth
cable is 3x1,5 mm
2
.
Door
• Check whether the sliding gate to be operated fulfils
the following conditions:
- The door has to be mounted horizontally, i.e. no
slope in travel direction.
• - In closed position the door should project the clear
driveway by at least 250 mm on the installation
side.
- The door needs a mechanical end stop in both
directions.
• - The closing edges must be equipped with a flexible
door sealing profile.
5. Preparation for mounting
5.1 General notes
The pictures in these instructions are not true-to-scale.
The sizes are always indicated in millimetres (mm)!
Depending on the opening direction the operator can
be mounted on the right or on the left side of the
door. These instructions show the mounting on the
right side.
For correct mounting you will need the following tools:
13
ø 3,5 ø 4,5
ø 7 6
52
ø 8 ø 10
5.1 / 1
10 Installation and operating instructions Comfort 820 GB (#70663)
A Empty conduit for supply line / control cable
B Control cable
C Supply line
p Door length
q Clear driveway
r Opening direction
s Frost-proof depth
x Thickness of the door + distance to the wall
5. Preparation for mounting
5.3 Plan of door and foundation
sA
q
p
r
B
C
5.3 / 1
≥
250
≥
250 + x
x
≥
640
X
380
101
X
60
Installation and operating instructions Comfort 820 GB (#70663) 11
6. Mounting
6.1 Mounting the spur gear
• Mount the spur gear kit to the operator.
6.1 / 1
6. Mounting
12 Installation and operating instructions Comfort 820 GB (#70663)
6.2 Mounting the support brackets
6.2.1 Operator with floor console
Attention!
To lay the cables correctly, the opening
in the floor console (A) has to be
aligned to the cable outlet of the
operator!
• Screw the adjustment screws into the floor console.
6.2.1 / 1
M10 x 40
6.2.1 / 2
6.2.1 / 3
M8 x 20
A
• Screw the operator to the floor console.
• Remove the cover of the operator.
• Take off the aerial.
• Punch the plastic seals (B) for the control cable and
supply line with a sharp screw driver.
B
B
Attention!
Lift the cover carefully because the aerial
may be torn.
Installation and operating instructions Comfort 820 GB (#70663) 13
6. Mounting
• Insert the dowels.
• Guide the control cable (I) and the supply line (J)
through the floor console and through the opening
in the operator.
• Fix the floor console.
IJ
6.2.1 / 5
DE
C
G
H
F
q
C Wall
D Door
E Screw area for the toothed rack
F Empty conduit for supply line / control cable
G Floor console
H Foundation
q Clear driveway
• Align the floor console with the operator parallel
to the door.
• Measure the distance from the screw area
of the toothed rack (E) to the operator.
Observe measurement X.
Special 431 + Special 433: X = 104
Special 432 + Special 434: X = 104
Special 441 + Special 443 X = 104
Special 471: X = 114
• Drill the holes for the dowels according to the
indicated drilling scheme.
6.2.1 / 4
Attention!
The console must be aligned to the
door so that the spur gear will grap into
the toothed rack in every door position.
390
360
300
X
≥
80
15
ø 8
40
50
14 Installation and operating instructions Comfort 820 GB (#70663)
6. Mounting
6.2.2 Operator with swivel support
C Wall
D Door
E Screw area for the toothed rack
F Empty conduit for supply line / control cable
G Swivel support
H Foundation
q Clear driveway
• Align the swivel support flush with the door.
• Measure the distance from the screw area
of the toothed rack (E) to the operator.
Observe measurement X.
Special 431 + Special 433: X = 104
Special 432 + Special 434: X = 104
Special 441 + Special 443 X = 104
Special 471: not possible
• Drill the holes according to the indicated drilling
scheme.
• Mount the swivel support.
10 x 70
DE
C
G
H
F
q
6.2.2/ 1
6.2.2 / 2
Attention!
To maintain the swivel function,
the support angel must be movable
after fixing.
• Screw the support angle to the operator.
Attention!
The support must be aligned to the
door so that the spur gear will grap into
the toothed rack in every door position
6.2.2 / 3
M10
≥
380
36080
17
50
90
X
108
Installation and operating instructions Comfort 820 GB (#70663) 15
6. Mounting
Attention!
Lift the cover carefully because the aerial
may be torn.
6.2.2 / 4
• Remove the cover of the operator.
• Punch the plastic seals (B) for the control cable and
supply line with a sharp screw driver.
• Guide the control cable (I) and the supply line (J)
through the swivel support and through the opening
in the operator
• Put the operator into the swivel support.
6.2.2 / 5
• Shim the operator to a horizontal position.
• Screw on the swivel support.
Advice!
For a correct installation the operator
must be shimmed so that it is aligned
horizontally.
M10 x 20
B
I
J
B
6.2.2 / 6
16 Installation and operating instructions Comfort 820 GB (#70663)
6. Mounting
• Connect the aerial (C).
• Mount the cover (B) to the operator.
• Insert the plugs (A).
6.3 / 3
• Connect the supply line meeting your mounting
situation:
Mounting the operator inside right-hand side
(supplied version)
6.3 / 1
Mounting the operator inside left-hand side
Legend cabling plans:
C Motor capacitor
H40 Signal light
M1 Motor with thermal overload protection
X1 Power line (from building)
bk black
bl blue
rd red
wt white
vi violet
bn brown
ye yellow
• Connect the control unit with the control line
according to cabling plan (point 6.10).
6.3 / 2
6.3 Cabling of the operator
A
B
C
Installation and operating instructions Comfort 820 GB (#70663) 17
6. Mounting
6.4.1 Special 431 / Special 432 /
Special 433 / Special 434 /
Special 441 / Special 443
6.4 Adjustment of the toothed rack
The toothed rack profiles are supplied in two standard
lengths: 2.000 mm and 4.000 mm.
In the ideal case the door length (p) corresponds to the
sum of the joined standard lengths. Then a change of
the profiles is not necessary.
In case the door length does not correspond to one of
the standard lengths:
• Join the toothed rack profiles.
• Mark the door length (p).
A projection can be cut with a metal saw
(only if necessary).
To mount the first end position damper:
• Drill two holes for the screws of the clamping device.
• Insert the end position dampers (A) and the clamping
device (B) into the toothed rack profile.
• Screw on the clamping device (B).
6.4.1 / 1
p
6.4.1 / 2
ø7
15
15
10
A
B
6.4.1 / 3
18 Installation and operating instructions Comfort 820 GB (#70663)
To mount the second end position damper:
• Press the clamping device (B) into the profile until the
toothed rack segments (C) are under slight tension.
• Mark the two drill points of the clamping device on
the profile.
Attention!
The toothed rack segments must have
a slight tension in the completely
mounted toothed rack.
Otherwise malfunction and damages to
the toothed rack could result.
6. Mounting
• Join the toothed rack segments until the required
measurement (q = door length - approx. 160 mm)
is reached.
In case the segments are longer than the necessary
length:
• Cut the projecting part.
• Slide the toothed rack segments into the toothed
rack segment profile.
6.4.1 / 4
• Insert the end position dampers (A) and the clamping
device (B) into the toothed rack profile.
q
6.4.1 / 7
B
C
6.4.1 / 5
6.4.1 / 6
B A
Installation and operating instructions Comfort 820 GB (#70663) 19
6. Mounting
• Pull the clamping device (B) and the end position
damper (A) out of the toothed rack profile.
• Drill the two holes you marked before to screw on
the clamping device.
• Insert the end position dampers (A) and the clamping
device (B) again into the toothed rack profile.
• Screw on the clamping device (B).
6.4.2 Special 471
• Assemble as much toothed rack segments as
required in length for your door situation.
Any projecting part can be cut with a metal saw
(only if necessary).
6.4.2 / 1
6.4.2 / 2
Reference:
For mounting the magnet holder please
look up chapter 6.6.
i
Before mounting the toothed rack to the door the
magnet holder has to be mounted to the toothed rack.
• Mount the magnet holder to the toothed rack.
6.4.1 / 8
6.4.1 / 9
B
A
B
A
20 Installation and operating instructions Comfort 820 GB (#70663)
6. Mounting
• Move the door to the CLOSED position.
Special 432 + Special 434
Steel version
6.5.1 / 1
The five toothed rack versions (A) require different
screw points to the door (B):
Special 431 / 433 + Special 441 / 433
Aluminium version
6.5.1 Preparation
6.5 Mounting the toothed rack
Attention!
To get a correct function of the system,
observe the following points:
- The console must be firmly screwed
to the floor.
- The operator must be firmly screwed
to the console.
- The operator must be unlocked.
- It must be possible to move the door
by hand.
B
A
6.5.1 / 4
BA
6.5.1 / 5
100 360 360 100
100 360 360 100
100 100240240 240
6.5.1 / 3
6.5.1 / 2
BA
Attention:
To guarantee a correct door travel
the screws must be tightened and sunk
flush.
Reference:
To unlock the operator please look up
chapter 6.7.
i
Special 471
Plastic version
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Marantec Comfort 820 Owner's manual
- Category
- Garage Door Opener
- Type
- Owner's manual
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