Toro MB-1600 Mud Buggy User manual

Brand: Toro

Model: MB-1600 Mud Buggy

Type: User manual

FormNo.3389-198RevA

MB-1600MudBuggy

ModelNo.68038—SerialNo.314000001andUp

ModelNo.68038G—SerialNo.314000001andUp

g019616

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3389-198*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrester,contactyour

AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,and

maintainedforthepreventionofre.Otherstatesor

federalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thismachineisintendedtobeusedbyprofessional,hired

operatorsincommercialapplications.Thismachineisa

stable,reliable,andproductivemachineforcarryingand

movingmaterialsforanyjobsite.Itisprimarilydesignedto

moveconcrete,mortar,gravel,dirt,ordebrisaroundjobsites.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

g019618

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

ProductOverview..........................................................9

Controls................................................................9

Specications........................................................10

Operation....................................................................11

AddingFuel...........................................................11

CheckingtheEngine-OilLevel.................................12

CheckingtheHydraulic-FluidLevel..........................13

StartingandStoppingtheEngine..............................13

OperatingtheMachine............................................14

ParkingtheMachine...............................................15

MovingtheMachinewithoutEnginePower...............15

TransportingtheMachine........................................15

LiftingtheMachine................................................15

UsingtheQuick-ReleaseTireHubs...........................16

Maintenance.................................................................17

RecommendedMaintenanceSchedule(s)......................17

PremaintenanceProcedures........................................18

RemovingtheCowl................................................18

Lubrication...............................................................19

GreasingtheMachine.............................................19

EngineMaintenance..................................................19

ServicingtheAirCleaner.........................................19

ChangingtheEngineOil.........................................20

ReplacingtheSparkPlug.........................................21

FuelSystemMaintenance...........................................21

CleaningtheSedimentCup......................................21

ChangingtheFuelFilter..........................................22

DrainingtheFuelTank...........................................23

DriveSystemMaintenance.........................................23

AdjustingtheTransmissionReturntoNeutral

Position.............................................................23

CheckingtheTiresandLugNuts.............................24

ControlsSystemMaintenance.....................................24

BrakeMaintenance.................................................24

HydraulicSystemMaintenance....................................26

ReplacingtheHydraulicFilter..................................26

ChangingtheHydraulicFluid...................................27

CheckingtheHydraulicLines...................................27

Cleaning...................................................................28

RemovingDebrisfromtheMachine..........................28

Storage........................................................................28

Safety

Improperuseormaintenanceofthemachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol

,whichmeans:

Caution

W ar ning

Danger

—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonalinjury

ordeath.

SafeOperatingPractices

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis

theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeopleordamageto

property.

Preparation

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.

Longhair,looseclothingorjewelrymaygettangledin

movingparts.

•Inspecttheareawheretheequipmentistobeusedand

ensurethatallobjectsareremovedfromthemachine

beforeuse.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethegascaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverfuelorthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Ensurethatthemachine’sshieldsareattachedand

functioningproperly.Donotoperateunlesstheyare

functioningproperly.

Operation

WARNING

Themaximumpayloadisreducedto850kg(1875

lb)whenoperatingthemachinewithoutthedual

wheels.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine

fromtheoperator'sposition.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Watchforholes,ruts,orbumps,asuneventerraincould

overturnthemachine.Tallgrasscanhideobstacles.

•Stopandinspectthemachineifyoustrikeanobject.

Makeanynecessaryrepairsbeforestarting.

•Neveroperatewiththeguardsnotsecurelyinplace.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,engagetheparkingbrake,shutoff

theengine.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautiononuneventerrain,andwhen

makingturnsandcrossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Neverleavearunningmachineunattended.Alwaysstop

theengineandsettheparkingbrake.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstablewhichmayresultinlossof

control;refertoSpecications(page10).

Donotover-loadthehopperandalwayskeeptheload

levelwhenoperating.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo

notcontactthem.

•Onlyoperatetheunitinareaswherethereissufcient

clearancefortheoperatortosafelymaneuvertheproduct.

•Locatethepinchpointareasonthemachineandkeep

handsandfeetawayfromtheseareas.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryordeath.

Allslopesrequireextracaution.

•Donotoperatethemachineonhillsidesorslopes

exceedingtherecommendedangles.

Operateupanddownslopeswiththeheavyend

ofthemachineuphill.Weightdistributionchanges.

Anemptyhopperwillmaketherearofthemachinethe

heavyend,andafullhopperwillmakethefrontofthe

machinetheheavyend.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf

conditionscanaffectthemachine'sstability.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthemachine

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthemachineuphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifawheelgoes

overtheedgeofaclifforditch,orifanedgecavesin.

•Usecarewhenoperatingonwetsurfaces.

•Watchformaterialcomingoutofthehopper.Materials

dumpedfromthismachinecanbehazardoustopeople

andobjects.

•Donotparkthemachineonahillsideorslopewithout

settingtheparkingbrakeandblockingthewheels,if

required.

MaintenanceandStorage

•Lettheenginecoolbeforestoringanddonotstorethe

machinenearanopename.

•Settheparkingbrake,stoptheengine,andwaitforall

movementtostopbeforeadjusting,cleaning,orrepairing.

•Cleandebrisfromdrives,mufers,andenginetohelp

preventres.Cleanupoilorfuelspillage.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthesparkplugwirebeforemakinganyrepairs.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Useablockorothermeanstosecurethehopperinthe

raisedposition.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use

cardboardorpapertondhydraulicleaks;neveruse

yourhands.Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjuryrequiringsurgerywithina

fewhoursbyaqualiedsurgeonorgangrenemayresult.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

125-4961

125–4961

1.Reverse

125–4964

1.ReadtheOperator’sManualforoilinformation.

125–4959

1.Crushinghazard—neverplaceyourheadunderthedump

trailer.

125-4960

125–4960

1.Forward

125–4962

1.Engagetheparkingbrake2.Disengagetheparking

brake

125–4967

1.Liftpoint

125–6694

1.Tiedownlocation

127–2855

1.Warning—readtheOperator’sManual;wearhearing

protection.

5.Tippinghazard—donotraisethedumptrailerwhilemoving;

moveforwardslowly;raisethedumptrailerslowly.

2.Warning—donotoperatethemachinewithoutpropertraining.

6.Carbonmonoxidepoisonhazard—donotruntheengine

indoors.

3.Warning—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

7.Explosionhazard—stoptheengineandextinguishallames

beforerefueling.

4.Warning—keepbystandersawaywhileoperatingthe

machine;checkbehindyouwhenmovinginreverse.

130-2844

1.Raisethepedaltolower

thehopper.

2.Lowerthepedaltoraise

thehopper.

125–4963

1.Warning—keephandsawayfromhotsurfaces

125–8190

1.Pressdownonthepedal

toapplytheservicebrake

2.Releasethepedalto

releasetheservicebrake

117–2718

125–4958

1.ReadtheOperator’sManualforinformationonstartingthe

engine—1)Engagetheparkingbrake;2)Setthedriveto

neutral;3)Openthechoke;4)Turntheengineswitchon;5)

Engagethefuelswitch;6)Pulltherecoilstarterandsetthe

throttletofast;7)Closethechoke.

2.ReadtheOperator’sManualforinformationonstoppingthe

engine—1)Setthethrottletoslow;2)Engagetheparking

brake;3)Setthedrivetoneutral;4)Turntheengineswitchto

stop;5)Disengagethefuelswitch.

ProductOverview

g019617

Figure3

1.Operatorplatform

4.Drivetires

7.Dumphandle/pedal

10.Brakepedal

2.Steertires

5.Handlebars8.Fueltank

3.Reverse-speed-control

lever

6.Forward-speed-control

lever

9.Parkingbrake

Controls

Becomefamiliarwithallthecontrols(Figure3)beforeyou

starttheengineandoperatethemachine.

BrakePedal

Applythefoot-operatedbrakepedaltostopthemachine

(Figure3).

Forward-Speed-ControlLever

Squeezetheforward-speed-controllever(Figure3)tomove

themachineforward.Themoreyousqueezethehandle,the

fasterthemachinewilltravel.

Reverse-Speed-ControlLever

Squeezethereverse-speed-controllever(Figure3)toreverse

themovementofthemachine.Themoreyousqueezethe

handle,thefasterthemachinewilltravel.

DumpHandle/Pedal

Pullthedumphandlebackwardand/orpressonthefrontof

thepedaltodumpthehopper(Figure3).Pushthedump

handleforwardand/orpressontherearofthepedaltolower

thehopper.

ParkingBrakeLever

Tosettheparkingbrake,pulluponthelever.(Figure3).

Toreleasetheparkingbrake,pressthebuttonontheendof

thebrakehandleandlowerthelever.

FuelGauge

Thefuelgaugeispartofthefuel-tankcap,andthegauge

indicatestheamountoffuelinthefueltank(Figure3).

Fuel-TankShutoffValve

Thefuel-tankshutoffvalveislocatedatthebottomofthe

fueltank.Theshutoffvalveisusedtocontroltheowof

fuelfromthetankwhenyouareperformingmaintenanceto

themachine(Figure4).

Figure4

1.Forward

2.Shutoff-valveleverforthe

fueltank(Offposition)

EngineControls

OilAlertSystem

Theoilalertsystemisdesignedtopreventenginedamage

causedbyaninsufcientamountofoilinthecrankcase.

Beforetheoillevelinthecrankcasecanfallbelowasafelimit,

theoilalertsystemwillautomaticallystoptheengine(the

engineswitchwillremainintheOnposition).Iftheengine

stopsandwillnotrestart,checktheengineoillevelbefore

troubleshootinginotherareas

ChokeLever

Thechokelever(Figure5)isrequiredwhenstartingacold

engine.Beforepullingontherecoilstarthandle,move

thechokelevertotheclosedposition.Oncetheengineis

running,movethechokelevertotheopenposition.Do

notusethechokeiftheengineisalreadywarmeduporthe

airtemperatureishigh.

G020538

Figure5

1.Recoilstarter4.Throttlelever

2.Fuelshut-offvalve5.On/Offswitch

3.Chokelever

ThrottleLever

Thethrottlelever(Figure5)controlsthespeed(rpm)ofthe

engine.Itislocatednexttothechokelever.Itsetstheengine

rpmandthereforecanincreaseanddecreasethespeedof

themachine.Forbestperformance,setthethrottleleverto

thefastposition.

Fuel-ShutoffValve

Thefuel-shutoffvalve(Figure5)islocatedunderneaththe

chokelever.MovetheshutoffvalvetotheOnpositionbefore

attemptingtostarttheengine.Onceyouhavenishedusing

themachineandyouhaveturnedtheengineoff,movethe

fuel-shutoffvalvetotheOffposition.

On/OffSwitch

TheOn/Offswitch(Figure5)allowstheenginetostartand

alsostopstheengine.Thisswitchislocatedonthefrontof

theengine.TheOn/Offswitchismarkedasfollows:

•l(On)—theignitionsystemisOnandthefuelow

throughtheswitchisturnedOn.

•O(Off)—theignitionsystemisOffandthefuelow

throughtheswitchisturnedOff.

Note:Tostartthemachine,youmustrstmovethiscontrol

totheOnposition.Whenyouwanttostoptheengine,move

thisswitchtotheOffposition.

RecoilStarterHandle

Tostarttheengine,pullontherecoilstarterhandle(Figure5)

quicklytoturntheengineover.Theenginecontrolsdescribed

inFigure5mustallbesetcorrectlyfortheenginetostart.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width(singlewheel)86cm(34inches)

Width(doublewheel)117cm(46inches)

Length

268cm(105.5inches)

Height

114.3cm(45inches)

Weight

621kg(1370lb)

Hoppercapacity

.45m

(16cu.ft.)

Maximumload

1136kg(2500lb)

Maximumload(single

wheel)

850kg(1875lb)

Wheelbase

107cm(42inches)

DischargeHeight

16.5cm(6.5inches)

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoil

level,andremovedebrisfromthemachine.Also,ensure

thattheareaisclearofpeopleanddebris.Youshould

alsoknowandhavemarkedthelocationsofallutility

lines.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•ETHANOL:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontainsmore

than10%ethanolbyvolume,suchasE15(contains15%

ethanol),E20(contains20%ethanol),orE85(contains

upto85%ethanol).Usingunapprovedgasolinemay

causeperformanceproblemsand/orenginedamage

whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6to13

mm(1/4to1/2inch)belowthebottomofthe

llerneck.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin

placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment

fromthetruckortrailerandrefueltheequipment

withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancauseserious

injuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepgasawayfromeyesandskin.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetoprovide

thefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefueltank

bedrained.

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountofgasstabilizer/conditionertothe

gas.

Note:Afuelstabilizer/conditionerismosteffectivewhen

mixedwithfreshgasoline.Tominimizethechanceofvarnish

depositsinthefuelsystem,usefuelstabilizeratalltimes.

FillingtheFuelTank

Fueltankcapacity:21.6liters(5.7USgallons).

1.Parkthemachineonalevelsurfaceandstoptheengine.

Allowtheenginetocool.

2.Cleanaroundthefueltankcapandremoveit.

3.Addunleadedgasolinetothefueltank,untilthelevelis

justbelowthebottomofthellerneck.

Important:Thisspaceinthetankallowsgasoline

toexpand.Donotllthefueltankcompletelyfull.

4.Installthefueltankcapsecurely,turningituntilitclicks.

5.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Oiltype:APIclassicationSJorlater.

Oilviscosity:selectedtheoilviscosityaccordingtoambient

temperatureinthetablebelow.

Oilviscositytable

Over13degreesC.(40degreesF .)SAE30or

10W30

Below13degreesC.(40degreesF.)SAE20or

10W30

Note:Thebesttimetochecktheengineoiliswhenthe

engineiscoolbeforeithasbeenstartedfortheday.Ifithas

alreadybeenrun,allowtheoiltodrainbackdowntothe

sumpforatleast10minutesbeforechecking.

1.Parkthemachineonalevelsurfaceandstoptheengine.

Allowtheenginetocool.

2.Unlatchandremovethecowl.

3.Cleanaroundtheoilllercap/dipstick(Figure6).

g019686

Figure6

1.Fillertube4.Lowerlimit

2.Dipstick

5.Oildrainbolt

3.Upperlimit

4.Removetheoilllercap/dipstickbyrotatingit

counterclockwise(Figure6).

5.Wipetheoilllercap/dipstickcleanandinsertitinto

llerport.

Note:Donotscrewintoport.

Important:Donotoverllthecrankcasewithoil

becausetheenginemaybedamaged.

6.Removeandchecklevelofoil.

Note:Ifoillevelisnearorbelowthelowerlimitmark

onthedipstick,addonlyenoughofthespeciedoilto

raiseleveltotheupperlimitmark(bottomedgeofthe

oilllhole);refertoFigure6.

7.Checklevelofoil(Figure6).

8.Installtheoilllercap/dipstickandwipeupanyspilled

oil(Figure6).

9.Installthecowlandsecurethelatches.

CheckingtheHydraulic-Fluid

Level

ServiceInterval:Beforeeachuseordaily

Hydraulicuidtype:Mobil424HydraulicOilorequivalent

Themachineshydraulictankislledatthefactorywith

approximately28.4liters(30quarts)hydraulicuid.

Important:Alwaysusethecorrecthydraulicuid.

Unspecieduidswilldamagethehydraulicsystem.

1.Parkthemachineonalevelsurfaceandstoptheengine.

Allowtheenginetocool.

2.Unlatchandremovethecowl.

3.Ensurethatthehopperisdownandinthelevel

position.

4.Locatetheoilsightgauge(Figure7)onthesideofthe

hydraulicoiltank.

Note:Whentheoilleveliscorrect,theoillevelwill

cover25%to75%ofthewindowinthesiteglass.

g019625

Figure7

1.Sightgauge

5.Iftheoillevelislow,removethebreather/llercap

fromthetopofthehydraulictank(Figure8),andadd

enoughofthespeciedhydraulicuidtoraiseittothe

properlevel.

CAUTION

Thehydraulicbreather/llercapisdesigned

topressurizethereservoirto34kPa(5psi).

Loosenthecapslowlytoavoidinjurywhenever

addingoilorworkingonthehydraulicsystem.

Useawrenchonthehexdirectlyunderthe

cap.

g019614

Figure8

1.Breather/llercap

2.Hex

6.Installthebreather/llercap.Wipeupanyspilled

hydraulicuid(Figure8).

StartingandStoppingthe

Engine

StartingtheEngine

Note:Forillustrationsanddescriptionsoftheengine

controlsreferencedinthissection,refertoEngineControls

(page10).

Note:Makesurethesparkplugwireisinstalledonspark

plug.

1.SettheparkingbraketotheOnposition;referto

ParkingBrakeLever(page9).

2.Makesuretheforward/reversespeedlevers

areintheneutral(released)position;referto

Forward-Speed-ControlLever(page9)and

Reverse-Speed-ControlLever(page9).

3.TurnthefueltankshutoffvalvetotheOnposition;

refertoFuel-TankShutoffValve(page9).

4.Movethefuel-shutoffvalveontheenginetotheOn

position;refertoFuel-ShutoffValve(page10).

5.MovethechokelevertotheOnpositionwhenstarting

acoldengine;refertoChokeLever(page10).

Note:Thechokemaynotberequiredwhenstarting

awarmengine.

6.MovethethrottleleverawayfromtheMinposition,

about1/3ofthewaytowardtheMaxposition;referto

ThrottleLever(page10).

7.TurntheengineOn/OffswitchtotheOnposition;

refertoOn/OffSwitch(page10).

8.Pulltherecoilstarterhandleoutuntilpositive

engagementresults,thenpullitvigorouslytostartthe

engine(RecoilStarterHandle(page10)).

Important:Donotpullrecoilropetoitslimitor

letgoofstarterhandlewhenropeispulledout

becauseropemaybreakorrecoilassemblymay

bedamaged.

9.Whentheenginehasstartedandwarmsup,pushthe

chokelevertotheOffposition.

10.Movethethrottlelevertothedesiredsetting.

StoppingtheEngine

1.MovethethrottlelevertotheMinposition;referto

ThrottleLever(page10).

2.Settheparkingbrake;refertoParkingBrakeLever

(page9).

3.Makesuretheforward/reversespeedleversareinthe

neutralposition;refertoForward-Speed-ControlLever

(page9)andReverse-Speed-ControlLever(page9).

4.TurntheengineOn/OffswitchtotheOffposition;

refertoOn/OffSwitch(page10).

5.Whentheenginestopsrunning,turnthefuel-shutoff

valveontheenginetotheOffposition;referto

Fuel-ShutoffValve(page10).

OperatingtheMachine

DANGER

Alwaysfaceforward,towardthehandlebarand

controlswhenoperatingthemachine.Operationof

controlsinanyothermannermayresultinserious

injuryordeath.

1.Alwaysusethe“three-point”contactwhenyoumount

themachine.“Three-pointcontact”refersto3outof

4arms/legsbeingincontactwiththemachinewhen

youmountordismountthemachine.Alwaysfacethe

machinewhenyoumountordismountit.

2.Starttheengine;refertoStartingtheEngine(page13).

3.Adjustthethrottlelevertothedesiredenginerpm;

refertoThrottleLever(page10).

4.Releasetheparkingbrakelever;refertoParkingBrake

Lever(page9).

5.Tomovethemachineforward,squeezethe

speed-control-leverontherighthandlebar.Tomove

themachinerearward,squeezethespeed-controllever

onthelefthandlebar;refertoForward-Speed-Control

Lever(page9)andReverse-Speed-ControlLever(page

9).

Note:Themoreyousqueezethehandle,thefasterthe

machinewilltravel.Themoreyousqueezethehandle,

thefasterthemachinewilltravel.

6.Whenyoureleasethespeedcontrolhandlethemachine

willstop.

Note:Ifthemachinedoesnotstopwhenspeed

controlisreleased,havemachineinspectedbyan

AuthorizedToroDistributor.

7.Useyourfoottopressthebrakepedal;refertoBrake

Pedal(page9).

8.Settheparkingbrakeleverbypullingupontheparking

brakelever;refertoParkingBrakeLever(page9).

9.Stoptheengine;refertoStoppingtheEngine(page14).

OperatingtheHopper

Knowtheloadcapacitiesofyourmachineandneverexceed

them.Themachinesnormallyoperateonuneven,unpaved,

bumpyand/orinclinedsurfaces–adjustloadaccordingly.

1.Positionthemachinewhereyouintendtodumpthe

load.

2.Dumpthehopperbypushingforwardthedump

handleorpressingdownontheforwardpartofthe

dumppedal(Figure9).

Figure9

1.Dumphandle3.Hopperdumpposition

2.Dumppedal4.Hopperuprightposition

3.Movethehoppertotheuprightpositionbypulling

backthedumphandleorpressingdownontherear

partofthedumppedal(Figure9).

ParkingtheMachine

ParkingonaGrade

Parkingthemachineonagradeshouldbeavoidedifpossible.

Ifthemachinemustbeparkedonagrade,parkitataright

angletotheslope,applytheparkingbrakeandblockthe

wheels,ifnecessary.

ParkingtheMachineforaLongTerm

1.Parkthemachineoutofmaintrafcareasandsetthe

parkingbrake.

2.Whenthemachinewillbeoutofuseforalongperiod

oftime,tiltthehopperupsowater,snow,anddebris

willnotcollectinside.

3.Coverthedumpcylindershafttopreventcorrosion.

MovingtheMachinewithout

EnginePower

Themachinecanbemovedashortdistanceiftheenginedoes

notrun.Thetransmissionfeaturesabypassvalve(Figure10).

•Rotatethebypassvalvecounterclockwisetotowthe

machine.

•Rotatethebypassvalveclockwisetooperatethemachine

normally.

g019613

Figure10

1.Bypassvalve

TransportingtheMachine

Whentransportingthemachineonatrailer,alwaysusethe

followingprocedure:

Important:Donotoperateordrivethemachineon

roadways.

1.Stoptheengineandapplytheparkingbrake.

2.Whentransportingthemachine,observeoverallheight

forproperclearanceofobstaclesoverhead.

3.Makesurethehopperisloweredandlatcheddown.

4.Securethemachinewiththeproperdevicesatthe

tie-downloop.

g019603

Figure11

1.Tie-downloop

LiftingtheMachine

Hoistthemachineusing3liftpointsunderthehopper.Tilt

thehopperforwardtolocatethe3liftloopsandattacha

chainorstrapsateachoftheloopsasshowninFigure12.

Note:Takeuptheslackinthechainorstrapstoproperly

balancetheunit.

g019612

Figure12

1.Liftpoints(3)

Liftthemachinewithaforkliftfromthesideorfromthe

front(Figure13andFigure14).Pulloutontheplatform

releasering(Figure15)andraisethestandingplatformto

allowaccesstotheforkpockets.

g019610

Figure13

1.Rearforkpockets

g01961 1

Figure14

1.Sideforkpockets

g019606

Figure15

1.Platformreleasering

UsingtheQuick-ReleaseTire

Hubs

Thequick-releasetiresystemallowsquickremovalofthe

outermachinetires.Thequick-releasesystemallowsthe

machinetobeconvertedfroma117cm(46inch)toa91

cm(36inch)widemachinewithoutanyspecialtoolsforhub

removal.

1.Positiontheinnerwheelofthemachineovera2x4and

applytheparkingbrake.

2.Removethelargeteeboltinthecenterofthewheel

withacrowbar(Figure16).

g019624

Figure16

1.Teebolt

3.Removetheoutsidewheelwithquick-changehub

attached.

4.Repeatabovestepsonoppositesideofmachine.

WARNING

Themaximumpayloadisreducedto850kg

(1875lb)whenoperatingthemachinewithout

thedualwheels.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst50hours

•Changetheengineoil.

Beforeeachuseordaily

•Checktheengineoillevel.

•Checkthehydraulicuidlevel.

•Checkservicebrakeoperation.

•Checkparkingbrakeoperation.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

Every40hours

•Checktheconditionofthetires.

•Checkthelugnuts.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting

supports,wear,anddeterioration.

Every50hours

•Greaseandoilthemachine.

•Cleantheaircleaner.

Every100hours

•Changetheengineoil.

•Check/adjustthesparkplug.

•Cleanthesedimentcup.

•Replacethehydrauliclter.

Every200hours

•Changethehydraulicuid.

Every300hours

•Replacethepaperelement.

•Replacethesparkplug.

•Changethefuellter.

Every1,000hours

•Drainandushthefueltank.

Every1,500hours

•Replaceallmovinghydraulichoses.

Yearly

•Packwheelbearings.

Yearlyorbeforestorage

•Touchupchippedpaint

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

Premaintenance

Procedures

RemovingtheCowl

Note:Youmustdumpthehopperbeforeyouremovethe

cowl.Thiscanbedonebyeitherusingthehydraulics,orby

removingthepininthehydrauliccylinderandthehopper

base.

1.Beforeremovingthecowl(Figure17),stoptheengine

andallowtheenginetocool.

g019788

Figure17

1.Cowl

2.Unhookthecowllatches(Figure18)andremovethe

cowl.

g019604

Figure18

1.Cowllatch

3.Installthecowlandsecurethelatchesuponcompletion

ofthetask.

Lubrication

GreasingtheMachine

ServiceInterval:Every50hours—Greaseandoilthe

machine.

Yearly—Packwheelbearings.

Ifyouoperatethemachineundernormalconditions,lubricate

allgreasettingsforthebearingsandbushingsafterevery50

hoursofoperationwithNo.2generalpurposelithium-base

grease.Lubricatebearingsandbushingsimmediatelyafter

everywashing,regardlessoftheintervallisted.Also,applya

lightcoatingofoilontothecontrolcables.

Thegreasettinglocationsandquantitiesareasfollows:

Note:Removetheblueprotectioncapsbeforegreasingand

replacewhennished.

•Hopperpivotpoints(Quantity2)—Figure19

g019607

Figure19

•Cylinderpivots(Quantity2)—Figure20

g019608

Figure20

EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Every50hours—Cleantheaircleaner.

Every300hours—Replacethepaperelement.

1.Makesurethatthewireisoffthesparkplug.

2.Removewingnutsecuringair-cleanercovertoair

cleanerandremovecover.Cleancoverthoroughly

(Figure21).

3.Removethewingnutfromtheairlter,andremove

thelter(Figure21).

G018671

Figure21

1.Wingnut4.Paperelement

2.Air-cleanercover5.Foamelement

3.Wingnut

6.Gasket

4.Removethefoamlterfromthepaperlter(Figure

21).

5.Inspectbothair-lterelements,andreplacethemif

theyaredamaged.

Note:Alwaysreplacethepaperair-lterelementat

thescheduledinterval.

6.Cleaningthefoamelement:

A.Washfoamelementinasolutionofliquidsoap

andwarmwater.

Note:Squeezetoremovedirt,butdonottwist

becausethefoammaytear.

B.Drybywrappinginacleanrag.Squeezeragand

foamelementtodry,butdonottwistbecausethe

foammaytear.

C.Saturateelementwithcleanengineoil.Squeeze

elementtoremoveexcessoilandtodistributeoil

thoroughly.

7.Cleaningthepaperelement:Tapthelterelement

severaltimesonahardsurfacetoremovedirt,orblow

compressedair(notexceeding2.07bar(30psi)through

thelterelementfromtheinside.Nevertrytobrush

offdirt;brushingwillforcedirtintothebers.

8.Installthefoamelement,paperelement,andair-cleaner

cover.

Important:Donotoperatetheenginewithoutthe

aircleanerelementbecauseextremeenginewear

anddamagewilllikelyresult

ChangingtheEngineOil

ServiceInterval:Aftertherst50hours—Changethe

engineoil.

Every100hours—Changetheengineoil.

Crankcasecapacity:1.1liters(1.16quarts).

Oiltype:APIclassicationSJorlater.

Oilviscosity:selectedtheoilviscosityaccordingtoambient

temperatureinthetablebelow.

Oilviscositytable

Over13°C(40°F)SAE30or

10W30

Below13°C(40°F)SAE20or

10W30

1.Startandrunengineforafewminutestowarmthe

engineoil,then,stoptheengine.

2.Haveafunnelreadytoplaceundertheoildrainplug,

removetheplugandplacethefunnelundertheplugto

guidetheoilintoacontainer(Figure22).

3.Installdrainplugandwipeawayexcessoilfromthe

machine.

4.Fillcrankcasewiththespeciedoil;refertoFigure6in

CheckingtheEngine-OilLevel(page12).

5.Disposeoftheoilproperly.Recycleasperlocalcodes.

G020104

Figure22

1.Oilpan3.Oil-llcap

2.Oil-drainhole

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Toro MB-1600 Mud Buggy User manual

Toro MB-1600 Mud Buggy User manual

Toro MB-1600 Mud Buggy User manual

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