2. Toro
  3. MB-1600 Mud Buggy

Toro MB-1600 Mud Buggy User manual

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FormNo.3389-198RevA
MB-1600MudBuggy
ModelNo.68038—SerialNo.314000001andUp
ModelNo.68038G—SerialNo.314000001andUp
g019616
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3389-198*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.Thismachineisa
stable,reliable,andproductivemachineforcarryingand
movingmaterialsforanyjobsite.Itisprimarilydesignedto
moveconcrete,mortar,gravel,dirt,ordebrisaroundjobsites.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g019618
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................6
ProductOverview..........................................................9
Controls................................................................9
Specications........................................................10
Operation....................................................................11
AddingFuel...........................................................11
CheckingtheEngine-OilLevel.................................12
CheckingtheHydraulic-FluidLevel..........................13
StartingandStoppingtheEngine..............................13
OperatingtheMachine............................................14
ParkingtheMachine...............................................15
MovingtheMachinewithoutEnginePower...............15
TransportingtheMachine........................................15
LiftingtheMachine................................................15
UsingtheQuick-ReleaseTireHubs...........................16
Maintenance.................................................................17
RecommendedMaintenanceSchedule(s)......................17
PremaintenanceProcedures........................................18
RemovingtheCowl................................................18
Lubrication...............................................................19
GreasingtheMachine.............................................19
EngineMaintenance..................................................19
ServicingtheAirCleaner.........................................19
ChangingtheEngineOil.........................................20
ReplacingtheSparkPlug.........................................21
FuelSystemMaintenance...........................................21
CleaningtheSedimentCup......................................21
ChangingtheFuelFilter..........................................22
DrainingtheFuelTank...........................................23
DriveSystemMaintenance.........................................23
AdjustingtheTransmissionReturntoNeutral
Position.............................................................23
CheckingtheTiresandLugNuts.............................24
ControlsSystemMaintenance.....................................24
BrakeMaintenance.................................................24
HydraulicSystemMaintenance....................................26
ReplacingtheHydraulicFilter..................................26
ChangingtheHydraulicFluid...................................27
CheckingtheHydraulicLines...................................27
Cleaning...................................................................28
RemovingDebrisfromtheMachine..........................28
Storage........................................................................28
Safety
Improperuseormaintenanceofthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol
,whichmeans:
Caution
,
W ar ning
,
or
Danger
—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.
SafeOperatingPractices
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto
property.
Preparation
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.
•Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromthemachine
beforeuse.
•Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverfuelorthemachineindoors.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
3
–Keepcontainernozzleincontactwiththetankduring
lling.
•Ensurethatthemachine’sshieldsareattachedand
functioningproperly.Donotoperateunlesstheyare
functioningproperly.
Operation
WARNING
Themaximumpayloadisreducedto850kg(1875
lb)whenoperatingthemachinewithoutthedual
wheels.
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Watchforholes,ruts,orbumps,asuneventerraincould
overturnthemachine.Tallgrasscanhideobstacles.
•Stopandinspectthemachineifyoustrikeanobject.
Makeanynecessaryrepairsbeforestarting.
•Neveroperatewiththeguardsnotsecurelyinplace.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stoponlevelground,engagetheparkingbrake,shutoff
theengine.
•Keephandsandfeetawayfrommovingattachments.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautiononuneventerrain,andwhen
makingturnsandcrossingroadsandsidewalks.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
•Neverleavearunningmachineunattended.Alwaysstop
theengineandsettheparkingbrake.
•Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstablewhichmayresultinlossof
control;refertoSpecications(page10).
Donotover-loadthehopperandalwayskeeptheload
levelwhenoperating.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
•Onlyoperatetheunitinareaswherethereissufcient
clearancefortheoperatortosafelymaneuvertheproduct.
•Locatethepinchpointareasonthemachineandkeep
handsandfeetawayfromtheseareas.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
•Donotoperatethemachineonhillsidesorslopes
exceedingtherecommendedangles.
Operateupanddownslopeswiththeheavyend
ofthemachineuphill.Weightdistributionchanges.
Anemptyhopperwillmaketherearofthemachinethe
heavyend,andafullhopperwillmakethefrontofthe
machinetheheavyend.
•Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.
•Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthemachine
losestraction,proceedslowly,straightdowntheslope.
•Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthemachineuphill.
•Donotoperateneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Usecarewhenoperatingonwetsurfaces.
•Watchformaterialcomingoutofthehopper.Materials
dumpedfromthismachinecanbehazardoustopeople
andobjects.
•Donotparkthemachineonahillsideorslopewithout
settingtheparkingbrakeandblockingthewheels,if
required.
4
MaintenanceandStorage
•Lettheenginecoolbeforestoringanddonotstorethe
machinenearanopename.
•Settheparkingbrake,stoptheengine,andwaitforall
movementtostopbeforeadjusting,cleaning,orrepairing.
•Cleandebrisfromdrives,mufers,andenginetohelp
preventres.Cleanupoilorfuelspillage.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthesparkplugwirebeforemakinganyrepairs.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Useablockorothermeanstosecurethehopperinthe
raisedposition.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
125-4961
125–4961
1.Reverse
125–4964
1.ReadtheOperator’sManualforoilinformation.
125–4959
1.Crushinghazard—neverplaceyourheadunderthedump
trailer.
125-4960
125–4960
1.Forward
125–4962
1.Engagetheparkingbrake2.Disengagetheparking
brake
6
125–4967
1.Liftpoint
125–6694
1.Tiedownlocation
127–2855
1.Warning—readtheOperator’sManual;wearhearing
protection.
5.Tippinghazard—donotraisethedumptrailerwhilemoving;
moveforwardslowly;raisethedumptrailerslowly.
2.Warning—donotoperatethemachinewithoutpropertraining.
6.Carbonmonoxidepoisonhazard—donotruntheengine
indoors.
3.Warning—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
7.Explosionhazard—stoptheengineandextinguishallames
beforerefueling.
4.Warning—keepbystandersawaywhileoperatingthe
machine;checkbehindyouwhenmovinginreverse.
7
130-2844
1.Raisethepedaltolower
thehopper.
2.Lowerthepedaltoraise
thehopper.
125–4963
1.Warning—keephandsawayfromhotsurfaces
125–8190
1.Pressdownonthepedal
toapplytheservicebrake
2.Releasethepedalto
releasetheservicebrake
117–2718
125–4958
1.ReadtheOperator’sManualforinformationonstartingthe
engine—1)Engagetheparkingbrake;2)Setthedriveto
neutral;3)Openthechoke;4)Turntheengineswitchon;5)
Engagethefuelswitch;6)Pulltherecoilstarterandsetthe
throttletofast;7)Closethechoke.
2.ReadtheOperator’sManualforinformationonstoppingthe
engine—1)Setthethrottletoslow;2)Engagetheparking
brake;3)Setthedrivetoneutral;4)Turntheengineswitchto
stop;5)Disengagethefuelswitch.
8
ProductOverview
g019617
1
2
3
4
5
6
7
8
9
10
Figure3
1.Operatorplatform
4.Drivetires
7.Dumphandle/pedal
10.Brakepedal
2.Steertires
5.Handlebars8.Fueltank
3.Reverse-speed-control
lever
6.Forward-speed-control
lever
9.Parkingbrake
Controls
Becomefamiliarwithallthecontrols(Figure3)beforeyou
starttheengineandoperatethemachine.
BrakePedal
Applythefoot-operatedbrakepedaltostopthemachine
(Figure3).
Forward-Speed-ControlLever
Squeezetheforward-speed-controllever(Figure3)tomove
themachineforward.Themoreyousqueezethehandle,the
fasterthemachinewilltravel.
Reverse-Speed-ControlLever
Squeezethereverse-speed-controllever(Figure3)toreverse
themovementofthemachine.Themoreyousqueezethe
handle,thefasterthemachinewilltravel.
DumpHandle/Pedal
Pullthedumphandlebackwardand/orpressonthefrontof
thepedaltodumpthehopper(Figure3).Pushthedump
handleforwardand/orpressontherearofthepedaltolower
thehopper.
ParkingBrakeLever
Tosettheparkingbrake,pulluponthelever.(Figure3).
Toreleasetheparkingbrake,pressthebuttonontheendof
thebrakehandleandlowerthelever.
FuelGauge
Thefuelgaugeispartofthefuel-tankcap,andthegauge
indicatestheamountoffuelinthefueltank(Figure3).
Fuel-TankShutoffValve
Thefuel-tankshutoffvalveislocatedatthebottomofthe
fueltank.Theshutoffvalveisusedtocontroltheowof
fuelfromthetankwhenyouareperformingmaintenanceto
themachine(Figure4).
Figure4
1.Forward
2.Shutoff-valveleverforthe
fueltank(Offposition)
9
EngineControls
OilAlertSystem
Theoilalertsystemisdesignedtopreventenginedamage
causedbyaninsufcientamountofoilinthecrankcase.
Beforetheoillevelinthecrankcasecanfallbelowasafelimit,
theoilalertsystemwillautomaticallystoptheengine(the
engineswitchwillremainintheOnposition).Iftheengine
stopsandwillnotrestart,checktheengineoillevelbefore
troubleshootinginotherareas
ChokeLever
Thechokelever(Figure5)isrequiredwhenstartingacold
engine.Beforepullingontherecoilstarthandle,move
thechokelevertotheclosedposition.Oncetheengineis
running,movethechokelevertotheopenposition.Do
notusethechokeiftheengineisalreadywarmeduporthe
airtemperatureishigh.
G020538
1
2
3
4
5
Figure5
1.Recoilstarter4.Throttlelever
2.Fuelshut-offvalve5.On/Offswitch
3.Chokelever
ThrottleLever
Thethrottlelever(Figure5)controlsthespeed(rpm)ofthe
engine.Itislocatednexttothechokelever.Itsetstheengine
rpmandthereforecanincreaseanddecreasethespeedof
themachine.Forbestperformance,setthethrottleleverto
thefastposition.
Fuel-ShutoffValve
Thefuel-shutoffvalve(Figure5)islocatedunderneaththe
chokelever.MovetheshutoffvalvetotheOnpositionbefore
attemptingtostarttheengine.Onceyouhavenishedusing
themachineandyouhaveturnedtheengineoff,movethe
fuel-shutoffvalvetotheOffposition.
On/OffSwitch
TheOn/Offswitch(Figure5)allowstheenginetostartand
alsostopstheengine.Thisswitchislocatedonthefrontof
theengine.TheOn/Offswitchismarkedasfollows:
•l(On)—theignitionsystemisOnandthefuelow
throughtheswitchisturnedOn.
•O(Off)—theignitionsystemisOffandthefuelow
throughtheswitchisturnedOff.
Note:Tostartthemachine,youmustrstmovethiscontrol
totheOnposition.Whenyouwanttostoptheengine,move
thisswitchtotheOffposition.
RecoilStarterHandle
Tostarttheengine,pullontherecoilstarterhandle(Figure5)
quicklytoturntheengineover.Theenginecontrolsdescribed
inFigure5mustallbesetcorrectlyfortheenginetostart.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width(singlewheel)86cm(34inches)
Width(doublewheel)117cm(46inches)
Length
268cm(105.5inches)
Height
114.3cm(45inches)
Weight
621kg(1370lb)
Hoppercapacity
.45m
3
(16cu.ft.)
Maximumload
1136kg(2500lb)
Maximumload(single
wheel)
850kg(1875lb)
Wheelbase
107cm(42inches)
DischargeHeight
16.5cm(6.5inches)
10
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthemachine.Also,ensure
thattheareaisclearofpeopleanddebris.Youshould
alsoknowandhavemarkedthelocationsofallutility
lines.
AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•ETHANOL:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
upto85%ethanol).Usingunapprovedgasolinemay
causeperformanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
11
FillingtheFuelTank
Fueltankcapacity:21.6liters(5.7USgallons).
1.Parkthemachineonalevelsurfaceandstoptheengine.
Allowtheenginetocool.
2.Cleanaroundthefueltankcapandremoveit.
3.Addunleadedgasolinetothefueltank,untilthelevelis
justbelowthebottomofthellerneck.
Important:Thisspaceinthetankallowsgasoline
toexpand.Donotllthefueltankcompletelyfull.
4.Installthefueltankcapsecurely,turningituntilitclicks.
5.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Oiltype:APIclassicationSJorlater.
Oilviscosity:selectedtheoilviscosityaccordingtoambient
temperatureinthetablebelow.
Oilviscositytable
Over13degreesC.(40degreesF .)SAE30or
10W30
Below13degreesC.(40degreesF.)SAE20or
10W30
Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
sumpforatleast10minutesbeforechecking.
1.Parkthemachineonalevelsurfaceandstoptheengine.
Allowtheenginetocool.
2.Unlatchandremovethecowl.
3.Cleanaroundtheoilllercap/dipstick(Figure6).
1
2
3
4
g019686
5
Figure6
1.Fillertube4.Lowerlimit
2.Dipstick
5.Oildrainbolt
3.Upperlimit
4.Removetheoilllercap/dipstickbyrotatingit
counterclockwise(Figure6).
5.Wipetheoilllercap/dipstickcleanandinsertitinto
llerport.
Note:Donotscrewintoport.
Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.
6.Removeandchecklevelofoil.
Note:Ifoillevelisnearorbelowthelowerlimitmark
onthedipstick,addonlyenoughofthespeciedoilto
raiseleveltotheupperlimitmark(bottomedgeofthe
oilllhole);refertoFigure6.
7.Checklevelofoil(Figure6).
8.Installtheoilllercap/dipstickandwipeupanyspilled
oil(Figure6).
9.Installthecowlandsecurethelatches.
12
CheckingtheHydraulic-Fluid
Level
ServiceInterval:Beforeeachuseordaily
Hydraulicuidtype:Mobil424HydraulicOilorequivalent
Themachineshydraulictankislledatthefactorywith
approximately28.4liters(30quarts)hydraulicuid.
Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.
1.Parkthemachineonalevelsurfaceandstoptheengine.
Allowtheenginetocool.
2.Unlatchandremovethecowl.
3.Ensurethatthehopperisdownandinthelevel
position.
4.Locatetheoilsightgauge(Figure7)onthesideofthe
hydraulicoiltank.
Note:Whentheoilleveliscorrect,theoillevelwill
cover25%to75%ofthewindowinthesiteglass.
g019625
1
Figure7
1.Sightgauge
5.Iftheoillevelislow,removethebreather/llercap
fromthetopofthehydraulictank(Figure8),andadd
enoughofthespeciedhydraulicuidtoraiseittothe
properlevel.
CAUTION
Thehydraulicbreather/llercapisdesigned
topressurizethereservoirto34kPa(5psi).
Loosenthecapslowlytoavoidinjurywhenever
addingoilorworkingonthehydraulicsystem.
Useawrenchonthehexdirectlyunderthe
cap.
g019614
1
2
Figure8
1.Breather/llercap
2.Hex
6.Installthebreather/llercap.Wipeupanyspilled
hydraulicuid(Figure8).
StartingandStoppingthe
Engine
StartingtheEngine
Note:Forillustrationsanddescriptionsoftheengine
controlsreferencedinthissection,refertoEngineControls
(page10).
Note:Makesurethesparkplugwireisinstalledonspark
plug.
1.SettheparkingbraketotheOnposition;referto
ParkingBrakeLever(page9).
2.Makesuretheforward/reversespeedlevers
areintheneutral(released)position;referto
Forward-Speed-ControlLever(page9)and
Reverse-Speed-ControlLever(page9).
3.TurnthefueltankshutoffvalvetotheOnposition;
refertoFuel-TankShutoffValve(page9).
4.Movethefuel-shutoffvalveontheenginetotheOn
position;refertoFuel-ShutoffValve(page10).
5.MovethechokelevertotheOnpositionwhenstarting
acoldengine;refertoChokeLever(page10).
Note:Thechokemaynotberequiredwhenstarting
awarmengine.
6.MovethethrottleleverawayfromtheMinposition,
about1/3ofthewaytowardtheMaxposition;referto
ThrottleLever(page10).
13
7.TurntheengineOn/OffswitchtotheOnposition;
refertoOn/OffSwitch(page10).
8.Pulltherecoilstarterhandleoutuntilpositive
engagementresults,thenpullitvigorouslytostartthe
engine(RecoilStarterHandle(page10)).
Important:Donotpullrecoilropetoitslimitor
letgoofstarterhandlewhenropeispulledout
becauseropemaybreakorrecoilassemblymay
bedamaged.
9.Whentheenginehasstartedandwarmsup,pushthe
chokelevertotheOffposition.
10.Movethethrottlelevertothedesiredsetting.
StoppingtheEngine
1.MovethethrottlelevertotheMinposition;referto
ThrottleLever(page10).
2.Settheparkingbrake;refertoParkingBrakeLever
(page9).
3.Makesuretheforward/reversespeedleversareinthe
neutralposition;refertoForward-Speed-ControlLever
(page9)andReverse-Speed-ControlLever(page9).
4.TurntheengineOn/OffswitchtotheOffposition;
refertoOn/OffSwitch(page10).
5.Whentheenginestopsrunning,turnthefuel-shutoff
valveontheenginetotheOffposition;referto
Fuel-ShutoffValve(page10).
OperatingtheMachine
DANGER
Alwaysfaceforward,towardthehandlebarand
controlswhenoperatingthemachine.Operationof
controlsinanyothermannermayresultinserious
injuryordeath.
1.Alwaysusethe“three-point”contactwhenyoumount
themachine.“Three-pointcontact”refersto3outof
4arms/legsbeingincontactwiththemachinewhen
youmountordismountthemachine.Alwaysfacethe
machinewhenyoumountordismountit.
2.Starttheengine;refertoStartingtheEngine(page13).
3.Adjustthethrottlelevertothedesiredenginerpm;
refertoThrottleLever(page10).
4.Releasetheparkingbrakelever;refertoParkingBrake
Lever(page9).
5.Tomovethemachineforward,squeezethe
speed-control-leverontherighthandlebar.Tomove
themachinerearward,squeezethespeed-controllever
onthelefthandlebar;refertoForward-Speed-Control
Lever(page9)andReverse-Speed-ControlLever(page
9).
Note:Themoreyousqueezethehandle,thefasterthe
machinewilltravel.Themoreyousqueezethehandle,
thefasterthemachinewilltravel.
6.Whenyoureleasethespeedcontrolhandlethemachine
willstop.
Note:Ifthemachinedoesnotstopwhenspeed
controlisreleased,havemachineinspectedbyan
AuthorizedToroDistributor.
7.Useyourfoottopressthebrakepedal;refertoBrake
Pedal(page9).
8.Settheparkingbrakeleverbypullingupontheparking
brakelever;refertoParkingBrakeLever(page9).
9.Stoptheengine;refertoStoppingtheEngine(page14).
OperatingtheHopper
Knowtheloadcapacitiesofyourmachineandneverexceed
them.Themachinesnormallyoperateonuneven,unpaved,
bumpyand/orinclinedsurfaces–adjustloadaccordingly.
1.Positionthemachinewhereyouintendtodumpthe
load.
2.Dumpthehopperbypushingforwardthedump
handleorpressingdownontheforwardpartofthe
dumppedal(Figure9).
Figure9
1.Dumphandle3.Hopperdumpposition
2.Dumppedal4.Hopperuprightposition
3.Movethehoppertotheuprightpositionbypulling
backthedumphandleorpressingdownontherear
partofthedumppedal(Figure9).
14
ParkingtheMachine
ParkingonaGrade
Parkingthemachineonagradeshouldbeavoidedifpossible.
Ifthemachinemustbeparkedonagrade,parkitataright
angletotheslope,applytheparkingbrakeandblockthe
wheels,ifnecessary.
ParkingtheMachineforaLongTerm
1.Parkthemachineoutofmaintrafcareasandsetthe
parkingbrake.
2.Whenthemachinewillbeoutofuseforalongperiod
oftime,tiltthehopperupsowater,snow,anddebris
willnotcollectinside.
3.Coverthedumpcylindershafttopreventcorrosion.
MovingtheMachinewithout
EnginePower
Themachinecanbemovedashortdistanceiftheenginedoes
notrun.Thetransmissionfeaturesabypassvalve(Figure10).
•Rotatethebypassvalvecounterclockwisetotowthe
machine.
•Rotatethebypassvalveclockwisetooperatethemachine
normally.
g019613
1
Figure10
1.Bypassvalve
TransportingtheMachine
Whentransportingthemachineonatrailer,alwaysusethe
followingprocedure:
Important:Donotoperateordrivethemachineon
roadways.
1.Stoptheengineandapplytheparkingbrake.
2.Whentransportingthemachine,observeoverallheight
forproperclearanceofobstaclesoverhead.
3.Makesurethehopperisloweredandlatcheddown.
4.Securethemachinewiththeproperdevicesatthe
tie-downloop.
g019603
1
Figure11
1.Tie-downloop
LiftingtheMachine
Hoistthemachineusing3liftpointsunderthehopper.Tilt
thehopperforwardtolocatethe3liftloopsandattacha
chainorstrapsateachoftheloopsasshowninFigure12.
Note:Takeuptheslackinthechainorstrapstoproperly
balancetheunit.
g019612
1
Figure12
1.Liftpoints(3)
15
Liftthemachinewithaforkliftfromthesideorfromthe
front(Figure13andFigure14).Pulloutontheplatform
releasering(Figure15)andraisethestandingplatformto
allowaccesstotheforkpockets.
g019610
1
Figure13
1.Rearforkpockets
g01961 1
1
Figure14
1.Sideforkpockets
g019606
1
Figure15
1.Platformreleasering
UsingtheQuick-ReleaseTire
Hubs
Thequick-releasetiresystemallowsquickremovalofthe
outermachinetires.Thequick-releasesystemallowsthe
machinetobeconvertedfroma117cm(46inch)toa91
cm(36inch)widemachinewithoutanyspecialtoolsforhub
removal.
1.Positiontheinnerwheelofthemachineovera2x4and
applytheparkingbrake.
2.Removethelargeteeboltinthecenterofthewheel
withacrowbar(Figure16).
g019624
1
Figure16
1.Teebolt
3.Removetheoutsidewheelwithquick-changehub
attached.
4.Repeatabovestepsonoppositesideofmachine.
WARNING
Themaximumpayloadisreducedto850kg
(1875lb)whenoperatingthemachinewithout
thedualwheels.
16
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst50hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Checkthehydraulicuidlevel.
•Checkservicebrakeoperation.
•Checkparkingbrakeoperation.
•Removedebrisfromthemachine.
•Checkforloosefasteners.
Every40hours
•Checktheconditionofthetires.
•Checkthelugnuts.
•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,anddeterioration.
Every50hours
•Greaseandoilthemachine.
•Cleantheaircleaner.
Every100hours
•Changetheengineoil.
•Check/adjustthesparkplug.
•Cleanthesedimentcup.
•Replacethehydrauliclter.
Every200hours
•Changethehydraulicuid.
Every300hours
•Replacethepaperelement.
•Replacethesparkplug.
•Changethefuellter.
Every1,000hours
•Drainandushthefueltank.
Every1,500hours
•Replaceallmovinghydraulichoses.
Yearly
•Packwheelbearings.
Yearlyorbeforestorage
•Touchupchippedpaint
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
17
Premaintenance
Procedures
RemovingtheCowl
Note:Youmustdumpthehopperbeforeyouremovethe
cowl.Thiscanbedonebyeitherusingthehydraulics,orby
removingthepininthehydrauliccylinderandthehopper
base.
1.Beforeremovingthecowl(Figure17),stoptheengine
andallowtheenginetocool.
g019788
1
Figure17
1.Cowl
2.Unhookthecowllatches(Figure18)andremovethe
cowl.
g019604
1
Figure18
1.Cowllatch
3.Installthecowlandsecurethelatchesuponcompletion
ofthetask.
18
Lubrication
GreasingtheMachine
ServiceInterval:Every50hours—Greaseandoilthe
machine.
Yearly—Packwheelbearings.
Ifyouoperatethemachineundernormalconditions,lubricate
allgreasettingsforthebearingsandbushingsafterevery50
hoursofoperationwithNo.2generalpurposelithium-base
grease.Lubricatebearingsandbushingsimmediatelyafter
everywashing,regardlessoftheintervallisted.Also,applya
lightcoatingofoilontothecontrolcables.
Thegreasettinglocationsandquantitiesareasfollows:
Note:Removetheblueprotectioncapsbeforegreasingand
replacewhennished.
•Hopperpivotpoints(Quantity2)—Figure19
g019607
Figure19
•Cylinderpivots(Quantity2)—Figure20
g019608
Figure20
EngineMaintenance
ServicingtheAirCleaner
ServiceInterval:Every50hours—Cleantheaircleaner.
Every300hours—Replacethepaperelement.
1.Makesurethatthewireisoffthesparkplug.
2.Removewingnutsecuringair-cleanercovertoair
cleanerandremovecover.Cleancoverthoroughly
(Figure21).
3.Removethewingnutfromtheairlter,andremove
thelter(Figure21).
1
2
3
4
5
6
G018671
Figure21
1.Wingnut4.Paperelement
2.Air-cleanercover5.Foamelement
3.Wingnut
6.Gasket
4.Removethefoamlterfromthepaperlter(Figure
21).
5.Inspectbothair-lterelements,andreplacethemif
theyaredamaged.
Note:Alwaysreplacethepaperair-lterelementat
thescheduledinterval.
19
6.Cleaningthefoamelement:
A.Washfoamelementinasolutionofliquidsoap
andwarmwater.
Note:Squeezetoremovedirt,butdonottwist
becausethefoammaytear.
B.Drybywrappinginacleanrag.Squeezeragand
foamelementtodry,butdonottwistbecausethe
foammaytear.
C.Saturateelementwithcleanengineoil.Squeeze
elementtoremoveexcessoilandtodistributeoil
thoroughly.
7.Cleaningthepaperelement:Tapthelterelement
severaltimesonahardsurfacetoremovedirt,orblow
compressedair(notexceeding2.07bar(30psi)through
thelterelementfromtheinside.Nevertrytobrush
offdirt;brushingwillforcedirtintothebers.
8.Installthefoamelement,paperelement,andair-cleaner
cover.
Important:Donotoperatetheenginewithoutthe
aircleanerelementbecauseextremeenginewear
anddamagewilllikelyresult
ChangingtheEngineOil
ServiceInterval:Aftertherst50hours—Changethe
engineoil.
Every100hours—Changetheengineoil.
Crankcasecapacity:1.1liters(1.16quarts).
Oiltype:APIclassicationSJorlater.
Oilviscosity:selectedtheoilviscosityaccordingtoambient
temperatureinthetablebelow.
Oilviscositytable
Over13°C(40°F)SAE30or
10W30
Below13°C(40°F)SAE20or
10W30
1.Startandrunengineforafewminutestowarmthe
engineoil,then,stoptheengine.
2.Haveafunnelreadytoplaceundertheoildrainplug,
removetheplugandplacethefunnelundertheplugto
guidetheoilintoacontainer(Figure22).
3.Installdrainplugandwipeawayexcessoilfromthe
machine.
4.Fillcrankcasewiththespeciedoil;refertoFigure6in
CheckingtheEngine-OilLevel(page12).
5.Disposeoftheoilproperly.Recycleasperlocalcodes.
3
2
1
G020104
Figure22
1.Oilpan3.Oil-llcap
2.Oil-drainhole
20
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