gefran GF LOOPER Operating instructions

Type
Operating instructions

Gefran GF LOOPER is a multi-channel controller that offers a wide range of features and capabilities for temperature control applications. With up to 16 control loops, a color graphic display, and intuitive touch screen interface, the GF LOOPER is easy to use and provides a comprehensive overview of your process.

The GF LOOPER offers a variety of control algorithms, including ON/OFF, P, PI, and PID, to suit your specific application needs. Advanced tuning functions ensure optimal performance, and comprehensive alarm management helps you stay on top of your process.

In addition to its core control capabilities, the GF LOOPER also offers a number of other features, including:

Gefran GF LOOPER is a multi-channel controller that offers a wide range of features and capabilities for temperature control applications. With up to 16 control loops, a color graphic display, and intuitive touch screen interface, the GF LOOPER is easy to use and provides a comprehensive overview of your process.

The GF LOOPER offers a variety of control algorithms, including ON/OFF, P, PI, and PID, to suit your specific application needs. Advanced tuning functions ensure optimal performance, and comprehensive alarm management helps you stay on top of your process.

In addition to its core control capabilities, the GF LOOPER also offers a number of other features, including:

1
80954E_MHW_GF_LOOPER_01-2012_ENG
GF_LOOPER
Multiloop graphic controller, 4 - 8 - 12 - 16 zones
3.5” and 5.7” screens, TFT, Colour, Touch screen
code 80954E / Edition 06 - 05-2014
INSTALLATION AND
OPERATION MANUAL
GENERAL INDEX
page
Graphic symbols used 2
1 Preliminary instructions 3
General description 3
Preliminary warnings 4
2 Installation and Connection 5
Electrical power supply 5
Notes concerning electrical safety and
Electromagnetic compatibility 5
Instrument power supply 6
Inputs and outputs connection 6
Dimensions 7
Fixing 9
3 Technical Specifications 11
3.1 Display 11
3.2 CPU and Memory 11
3.3 Keyboard 11
3.4 User connections 12
3.4.1 Power supply port 13
3.4.2 RS-485 port 14
3.4.3 Ethernet port 14
3.4.4 USB port 15
3.4.5 Battery 15
3.4.6 Configuration 15
page
4 Electrical connections 16
Operative notes 17
5 Table of technical specifications 18
6 Maintenance 20
7 Technical-Commercial information 21
Order code 21
2
80954E_MHW_GF_LOOPER_01-2012_ENG
Gefran S.p.A. All Rights Reserved
This manual is the sole property of GEFRAN S.p.A.
The information in this manual is reserved and con-
fidential. No part of this manual may be reproduced,
photocopied, transmitted, transcribed, or translated into
other languages, with computers or in any other way
(electronic, mechanical, magnetic, optical, chemical,
manual, etc.) without explicit written permission from
Gefran S.p.A.
IMPORTANT
Although all of the information in this manual has been
carefully checked, Gefran S.p.A. assumes no liability
with regard to possible errors, or with regard to dama-
ge to persons or property due to improper use of this
manual.
The same applies with regard to persons or companies
involved in the writing or production of this manual.
Gefran S.p.A. reserves the right to change the contents
and structure of this manual and to change product spe-
cifications at any time and without notice.
Gefran S.p.A. does not issue any type of guarantee with
regard to this manual, including but not limited to implicit
guarantees of marketability and suitability for a defined
purpose.
Gefran S.p.A. declines all liability with regard to the use
of its software on devices not supplied by Gefran S.p.A.
Windows™ is a registered trademark of Microsoft
Corporation.
PREFACE
This manual provides a detailed description of the main
technical data of the various versions of Gefran’s pro-
duct.
The following information is indispensable for the correct
use of the GF_VEDO HL: proper wiring, correct jumper
settings and the correct connection to external devices.
Graphic symbols
Graphic symbols are used to differentiate between the types and importance of the information in these
Instructions and to facilitate the reader’s understanding.
Indicates the contents of the various sections of
the manual, general warnings, notes, and other
important points.
Indicates a particularly delicate situation that could
affect the safety or good operation of the product,
or an instruction that must absolutely be followed
in order to prevent hazardous situations.
Indicates a risk to the user’s safety due to the pre-
sence of high voltage at the specified points.
Indicates a suggestion (based on the experience
of GEFRAN Technical Personnel) that could be
very useful under certain circumstances.
Information of a general and applicative
nature.
Important notes for product safety and
reliability.
Indicates a reference to Detailed Technical
Documents available on GEFRAN’s websi-
te: www.gefran.com
3
80954E_MHW_GF_LOOPER_01-2012_ENG
1 PRELIMINARY INSTRUCTIONS
This section contains information and warnings of a general nature which should be read before procee-
ding with controller installation, configuration and use.
General description
GF_Looper is an advanced series of multichannel con-
trollers, offered in configurations of up to 16 channels and
structured for simple use and complete functionality for
managing a wide range of applications.
GRAPHIC INTERFACE
The operator interface, based on LCD TFT color touch
screen (3.5” and 5.7”) offers maximum simplicity of use.
A series of graphic pages structured with different details
provide complete monitoring of GF_Looper operation.
Icons facilitate access to the graphic pages, making navi-
gation immediate and reliable.
Group pages offer an overview of enabled zones, with
display of principal data such as PV, SP, output power,
state of main alarms.
To simplify a few repetitive operations, the group page
offers a control to activate/deactivate control actions for
all configured zones, a control (Up/Down) for synchroni-
zed change of all work Set Points in control zones, and
selection between SP and SP2 for immediate production
change.
Detail pages of single control zones provide a complete
view of the state of all standard control parameters, such
as PID and alarm thresholds.
Any fault conditions, such as broken or short-circuited
sensor, or partial or total load interrupt, are displayed
both as alarms and graphically with dedicated icons.
ALARM AND RECIPE MANAGEMENT
Integrated alarms management combined with an alarm
notice on all pages provides an immediate check of work
conditions of the controlled process.
An acknowledgement and deletion command is provided
for all alarms.
For recipes, the work parameters of all configured zones
can be saved to file.
This management simplifies machine setup operations in
case of production changes and guarantees error-proof
operation.
USER LEVEL AND MULTI-LANGUAGE MANAGEMENT
So that the GF_Looper may be used by operators of
different nationalities, multi-language management provi-
des simple and intuitive video messages translated into
the selected language.
Pre-set password levels guarantee controlled access to
the various functions according to the authorization assi-
gned to each operator.
DATA STORAGE
Trend pages with variable selection and sampling time
configuration (min/sec) offer paperless recording fun-
ctions.
Storage of sampled Trend data on file also provides inte-
grated DataLogging functions.
DataLogging values can be exported to .CSV file and
transferred to PC on a USB drive. Start/Stop recording
commands let you optimize the number of stored data
for better analysis.
REMOTE ACCESS
An Ethernet connection with Modbus TCP protocol provi-
des an efficient tool to link GF_Looper to HMI acquisition
or supervision systems.
A complete map of variables with all general information
on GF_Looper operation and configuration is provided for
data exchange with a Modbus TCP master.
For remote diagnostics or machine setup functions,
there is a simple solution based on the graphic part of
GF_Looper that uses a Windows PC with Ethernet con-
nection to the field instrument.
CONTROLLER
Advanced control algorithms provide excellent manage-
ment of process variables.
Various types of control are possible: ON/OFF, P, PI,
PID, both heat or cool only and heat+cool.
In addition, cooling can be set by specifying the fluid
used: air, oil, water.
Calculation of the best process parameters is extremely
rapid and efficient thanks to the use of sophisticated
automatic tuning processes.
The use of advanced tuning lets you check the best PID
parameters under all conditions.
ALARMS
Two alarm thresholds (minimum and maximum) for
each zone.
For each alarm, you can select:
- the control variable to be assigned
- the threshold value
- the hysteresis value
- 5 properties (with latch, disable at power-on, deviation/
symmetrical, absolute/relative, direct/inverse).
LBA, HB, SBR alarms can be set; the presence of the
alarm is displayed on the screen via LEDs.
4
80954E_MHW_GF_LOOPER_01-2012_ENG
Main applications
• Temperaturecontrolofsmallextruders
• Thermoformers
• Temperaturecontrolofhotrunnersforinjection
presses
• Multizonefurnaces
• Dryers
Main characteristics
•Colorgraphicdisplay,TFT,3.5”and5.7”
touch screen
•Complete“OnScreen”programming,requiresnocon-
figuration software
•Upto16controlloops
•Bar graph for PV, SP and Output Power with single
channel zoom
•Group pages with different levels of detail for single
channel
•Operationwithdoubleresetsetpointandcommonup/
down for all setpoints
•Activealarmsmanagement
•RecipesandhistoricaldatawithUSBsupport
•Functions: Self-tuning / Auto-tuning, Softstart, sensor
diagnostics, solid-state actuators diagnostics
•Remoteaccessformachinesetupanddiagnosticsvia
Ethernet TCP
•ModbusTCPconnectionfordataexchangewithHMI
Preliminary warnings
Read the following preliminary warnings before
installing and using the programmers operator
terminals.
Doing so makes start-up quicker and lets you
avoid some problems that might be mistaken for
malfunctions or limitations of the programmers.
•Immediatelyafterunpackingtheproduct,makeanote
of the order code and the other identification data given
on the label affixed to the outside of the container and
copy them to the table below.
These details must always be kept close at hand and
referred to the personnel involved in the event of help
from Gefran Customer Service Assistance.
•Checkthattheproductisinperfectconditionand
was not damaged during shipment. Make sure that the
package also contains the fastening accessories and
the installation user’s manual.
Any inconsistencies, omissions or evident signs of
damage should be reported immediately to your Gefran
sales agent.
•Checkthattheordercodecorrespondswiththe
configuration requested for the application the pro-
ductisneededfor,referringtoSection:“Technical-
Commercial Information”.
Consultthesection“InstallationandConnection”before
installing the product on the machine control panel or
hostsystemConsultthesection“SalesInformation”for
the order code.
Users and/or system integrators who want more detai-
led information on serial communication between stan-
dard PCs and/or Gefran Industrial PCs and Gefran
Programmable Instruments may access the various
Technical Reference Documents in PDF format availa-
ble on Gefran’s website: www.gefran.com.
In the event of presumed instrument malfunction, befo-
re contacting Gefran Technical Service Assistance,
refer to the Troubleshooting Guide given in Section
“Maintenance”,andifnecessaryrefertotheF.A.Q.
Section(FrequentlyAskedQuestions)ontheGefran
Web Site www.gefran.com.
S.N: ......................... (Serial N° )
CODE: ......................... (Product Code)
TYPE: ......................... (Order code)
SUPPLY: ......................... (Power supply)
VERS: ......................... (Module version)
5
80954E_MHW_GF_LOOPER_01-2012_ENG
2 INSTALLATION AND CONNECTION
This section contains the instructions necessary
for correct installation of the GF_LOOPER into
the machine control panel or the host system
and for correct connection of the controller
power supply, inputs, outputs and interfaces.
Before proceeding with installation read the
following warnings carefully!
Remember that lack of observation of these
warnings could lead to problems of electrical safety
and electromagnetic compatibility, as well as invali-
dating the warranty.
Electrical power supply
• theGF_LOOPERisNOTequippedwithanOn/Off
switch: the user must provide a two-phase
disconnecting switch that conforms to the required
safety standards (CE marking), to cut off the power
supply upstream of the controller.
The switch must be located in the immediate vicinity
of the controller and must be within easy reach of the
operator.
One switch may control more than one instrument
• ifthecontrollerisconnectedtoNOTisolatedelectrical
equipment (e.g. thermocouples), the earth connection
must be made with a specific conductor to prevent
the connection itself from coming directly through the
machine structure.
• iftheGF_LOOPERisusedinapplicationswithriskof
damage to persons, machinery or materials, it is
essential to connect it up to auxiliary alarm
equipment. It is advisable to make sure that alarm
signals are also triggered during normal operation.
The controller must NOT be installed in flammable or
explosive environments; it may be connected to
equipment operating in such atmospheres only by
means of appropriate and adequate types of
interface, conforming to the applicable safety
standards.
Notes Concerning Electrical Safety and
Electromagnetic Compatibility:
CE MARKING: EMC Conformity (electromagnetic
compatibility)
in accordance with EEC Directive 2004/108/CE.
GF_LOOPER series are mainly designed to operate in
industrial environments, installed on the switch boards
or control panels of productive process machines or
plants. As regards electromagnetic compatibility, the
strictest generic standards have been adopted, as indi-
cated in the table below.
BT Conformity (low voltage) in accordance with
Directive 2006/95/CE.
EMC conformity has been tested with the following
connections.
Generic standards emission standard
for industrial environment
Emission enclosure
EN 61000-6-4
CISPR-11
generic norm
Class A
EMC EMISSION
EMC IMMUNITY
Programmable Controllers
ESD immunity
RF interference immunity
Radiofrequency interference
Burst immunity
Pulse immunity
Magnetic fields immunity
Voltage dips, short interruptions and voltage immunity tests
EN 61131-2
EN 61000-4-2
EN 61000-4-3
EN 61000-4-6
EN 61000-4-4
EN 61000-4-5
EN 61000-4-8
EN 61000-4-11
Product Standard
± 4 kV contact discharge
± 8 kV air discharge
10 V/m amplitude modulated
80 MHz-1 GHz
10 V/m amplitude modulated
1.4 GHz-2 GHz
3 V/m amplitude modulated
0.15 MHz-80 MHz
± 2 kV power line
± 1 kV signal line
0,5 kV common mode
100 A/m
100%U, 10ms
Low voltage directive safety EN 61010-1
LOW VOLTAGE DIRECTIVE SAFETY
Table 1 - EMC Emission
Table 2 - EMC Immunity
Table 3 - LVD Safety
6
80954E_MHW_GF_LOOPER_01-2012_ENG
Instrument power supply
Installation category II and pollution degree 2.
• Thepowersupplytotheelectronicequipmentonthe
switchboards must always come directly from an
isolation device with a fuse for the instrument part.
• Theelectronicinstrumentsandelectromechanical
power devices such as relays, contactors, solenoid
valves, etc., must always be powered by separate
lines.
• Whentheelectronicinstrumentpowersupplyis
strongly disturbed by voltage problems from power
units or motors, an isolation transformer should be
used for the controllers only, earthing the screen.
• Itisessentialthattheplanthasagoodearth
connection:
- the voltage between neutral and earth must not be
>1V
-theresistancemustbe<6Ω;
• Ifthemainsvoltagefluctuatesstrongly,useavoltage
stabilizer.
• Intheproximityofhighfrequencygeneratorsorarc
welders, use adequate mains filters.
• Thepowersupplylinesmustbeseparatefromthe
instrument input and output lines.
Inputs and outputs connection
• Toconnecttheanalogueinputs,straingauge,linear,
(TC, RTD) the following is necessary:
- physically separate the input cables from those of
the power supply, the outputs and the power connec-
tions.
- use woven and screened cables, with the screen
earthed in one point only.
• Toconnectthecontroloutputs,alarm(contactors,
solenoid valves, motors, fans, etc.), fit RC groups
(resistance and condensers in series) in parallel to
the inductive loads that operate in Alternating
Current.
(Note: all the condensers must conform to VDE
(class X2) standards and withstand a voltage of at
least 220V AC. The resistances must be at least 2W).
• Fita1N4007diodeinparallelwiththecoilofthe
inductive loads that operate in Direct Current.
GEFRAN S.p.A. declines all responsibility
for any damage to persons or property
caused by tampering, neglect, improper
use or any use which does not conform
to the characteristics of the controller
and to the indications given in these
Instructions for Use.
Prescription UL
- Operating surrounding air temperature rating of 50°C
- For use on a flat surface of a type 1 enclosure
7
80954E_MHW_GF_LOOPER_01-2012_ENG
Dimensions
All measurements are expressed in mm, with tolerance of ± 0.5.
GF_LOOPER 35CT dimensions
Figure 2 - Dimensions
Figure 1 - Dimensions and cut-out
8
80954E_MHW_GF_LOOPER_01-2012_ENG
Figure 3 - Dimensions and cut-out
GF_LOOPER 57CT dimensions
Figure 4 - Dimensions
9
80954E_MHW_GF_LOOPER_01-2012_ENG
Fixing
Panel mounting
The GF_LOOPER 35CT and GF_LOOPER 57CT are designed for front panel installation.
After making the opening shown on the template drawing, fasten the instrument with the blocks required and sup-
plied with the product.
Figure 5 - Panel mounting GF_LOOPER 35CT
Figure 6 - Panel mounting GF_LOOPER 57CT
10
80954E_MHW_GF_LOOPER_01-2012_ENG
To maintain IP65 protection level during panel installation, pay attention to the following points:
• maketheedgesoftheholeforthepanelperfectlysmoothandflat
• tighteneachfasteningscrew
The terminals also have an O-Ring inserted at the rear of the display frames.
Cleaning the device
Clean the device only with a soft cloth and non-abrasive neutral soap.
Do not use solvents.
Figure 7 - O-Ring cover
11
80954E_MHW_GF_LOOPER_01-2012_ENG
Figura 8 - Integrated keyboard
3 TECHNICAL SPECIFICATIONS
3.3 Keyboard
The GF_LOOPER 35CT has a 6-key keyboard integrated in the lexan front panel.
3.1 Display
35CT: LCD (liquid cristal display) TFT (Thick Film Transistor) color displays measuring 3,5”
57CT: LCD (liquid cristal display) TFT (Thick Film Transistor) color displays measuring 5,7”
3.2 CPUs and Memories
The instruments are equipped with EP9307 processors with ARM9 core.
Memories: 64MB FLASH mass, 128MB SDRAM system, 512KB cache.
12
80954E_MHW_GF_LOOPER_01-2012_ENG
Table 4 - Terminals connector description
3.4 User connections
The user connections specified on Table 4 are made at the bottom by means of Gefran standard and custom con-
nectors.
Name Description
1 Power supply
2 USB
3 Ethernet 10/100
4 Serial RS485
5 BUS-G
6 Rotary-switch
7 Enabling battery
Figure 9 - Connectors
Figure 10 - Connectors
13
80954E_MHW_GF_LOOPER_01-2012_ENG
3.4.1 Power supply port
The internal power supply 24Vdc is galvanically isolated and protected against polarity reversal and short circuits.
The panel has a power terminal.
The connector diagram is shown in Figure 11
Note:
check that the power supply is able to deliver the power needed for correct operation of the device.
The device must always be grounded. Grounding helps limit the effects of electromagnetic noise on the control
system. All electronic devices of the control system must be grounded. Ground the devices in a manner confor-
ming to applicable standards and regulations.
Max consumption.GF_LOOPER 35CT: Max consumption.GF_LOOPER 57CT:
•240mA,5W •480mA,8,5W
Figure 11 - Power supply connector
123
Pin Name Description
1 +24 VDC Positive feed
2 0 V GND
3 GND Ground
To limit susceptibility to noise of the GF_LOOPER 57CT programmer you have to install an electromagnetic emis-
sion suppression core as shown in figure 12.
This component, supplied with the product, is a ferrite core coated in plastic for round section wires.
Figure 12 - Inserting cores in the power supply lines of GF_LOOPER 57
123
+24Vcc ±25%
+24V 0V
14
80954E_MHW_GF_LOOPER_01-2012_ENG
3.4.2 RS-485 port
The terminal uses the RS-485 port to dialog according to OSI specifications at the physical level defined by stan-
dard EIA-485.
The RS-485 port is optically isolated and allows dialog from 9.6 kBaud to 115 kBaud via an RJ10 4p4c connector
(Registered Jack type 10 with 4 positions and 4 contacts). Signal assignment is shown in Table 5.
Length and type of connection cable between GF_PROMER and GFX / GFX4 / GFX4-IR / GFXTERMO4 units:
- standard telephone up to 10m
- shielded cable up to 150m (shield to GND)
- woven and shielded cable (Belden, shield to GND) for distances > 150m up to a maximum of 1200m
14
Figure 13- RJ10 connector of the RS-485 port
Table 5 - Signal assignment of the RS-485 port
Pin Name Description
1 GND -
2 Tx/Rx + Data reception/transmission (A+)
3 Tx/Rx - Data reception/transmission (B-)
4 +V (reserved) -
Figura 14
Ethernet port connections
Table 6
Signal assignment of the Ethernet port
Pin Name Description
1 TX_D+ Transmit data +
2 TX_D- Transmit data -
3 RX_D+ Receive data +
4 N.C. Not connected
5 N.C. Not connected
6 RX_D- Receive data -
7 N.C. Not connected
8 N.C. Not connected
3.4.3 Ethernet port
The terminal uses Ethernet port to dialog via IEEE 802.3 Ethernet protocol.
The Ethernet port can dialog at 10/100 Mbps using an 8-pin RJ45 connector with LED.
We recommend an Ethernet Base-T with braided leads (CAT. 6).
The wiring scheme must conform to standard TIA/EIA-T568-A. Signal assignment is shown in Table 6.
Led Color Description
Sx Green Link
Dx Yellow Data
18
Green Yellow
The terminals let you set the Ethernet node ID via a user-accessible 16-position rotary switch.
Figure 15
Rotary switch for setting Ethernet node ID
15
80954E_MHW_GF_LOOPER_01-2012_ENG
3.4.4 USB port
The USB port dialog via USB (Universal Serial Bus) serial communication standard.
The terminals support version USB 2.0.
The USB port connector is type USB-A (4 pins). Signal assignment is shown in Table 7.
Voltage for VBUS is +5V with maximum current of 500mA.
Signals D+ and D- refer to the two (pseudo) differential data communication lines.
4
1
Figure 16
USB port connector
Pin Description
1 VBUS
2 D-
3 D+
4 GND
Shell SHIELD
Table 7
Signal assignment of the USB port
3.4.5 Battery
The terminals contains a 3V 65mA/h rechargeable lithium battery to maintain data in static RAM and to run the
clock when the terminals are not powered by the grid.
The battery can be enabled or disabled on the model GF_LOOPER by inserting a jumper in the appropriate posi-
tion.
ON OFF
Figure 17
Battery connector
3.4.6 Configuration
GF_LOOPER 35CT and GF_LOOPER 57CT controller-programmers are configurable via a specific menu.
The user accesses the menu by pressing keys F1 and F6 on the GF_LOOPER (when requested when the control-
lerisstarted)orbysettingtherotary-switchtoposition“F.”
The menu is divided into the following sections:
Touch Screen Calibration (F3): programme is also started by pressing F3 on GF_PROMER 35CT or by starting
theterminalwiththerotary-switchinposition“E”
Pointer Device Selection: lets you select either the USB mouse or the touch-screen as the terminal pointing
device
Date and Time: sets the system date and time
Network Configuration: sets IP address, Gateway, and Subnet Mask
Security: accesses the enable/disable page for network services, USB key, and user programme start.
16
80954E_MHW_GF_LOOPER_01-2012_ENG
4 CONNECTION EXAMPLES
For all technical characteristics
- GFX4 / GFX4-IR / GFXTERMO4 see technical data sheets
with GFXTERMO4/ units
GF_VEDO 57CT LX0 XX XXXX - LP1
Zone 1-4 5-8 9-12 13-16
S1 S2
Modbus RTU
Addr. 14 Addr. 18 Addr. 22Addr. 10
S1 S2 S1 S2 S1
CONNECTION DIAGRAM GF_LOOPER 57 CT LX0 0 xxxx
A1 = OR alarms AL1-AL3 of zone 1-4 A2 = OR alarms AL1-AL3 of zone 1-4
A3 = OR alarms AL1-AL3 of zone 5-8 A4 = OR alarms AL1-AL3 of zone 5-8
A5 = OR alarms AL1-AL3 of zone 9-12 A6 = OR alarms AL1-AL3 of zone 9-12
A7 = OR alarms AL1-AL3 of zone 13-16 A8 = OR alarms AL1-AL3 of zone 13-16
C1
O5
O6
O7
O8
C9
O9
C10
O10
PE
M
M
DI1
DI2
I5-
I5+
I6-
I6+
I7-
I7+
I8-
I8+
I1-
I1+
IN1
I2-
I2+
IN2
I3-
I3+
IN3
I4-
I4+
IN4
RN
ER
DI1
01
02
03
04
01
02
03
04
DI2
L+
L+
C1
O5
O6
O7
O8
C9
O9
C10
O10
PE
M
M
DI1
DI2
I5-
I5+
I6-
I6+
I7-
I7+
I8-
I8+
I1-
I1+
IN1
I2-
I2+
IN2
I3-
I3+
IN3
I4-
I4+
IN4
RN
ER
DI1
01
02
03
04
01
02
03
04
DI2
L+
L+
C1
O5
O6
O7
O8
C9
O9
C10
O10
PE
M
M
DI1
DI2
I5-
I5+
I6-
I6+
I7-
I7+
I8-
I8+
I1-
I1+
IN1
I2-
I2+
IN2
I3-
I3+
IN3
I4-
I4+
IN4
RN
ER
DI1
01
02
03
04
01
02
03
04
DI2
L+
L+
C1
O5
O6
O7
O8
C9
O9
C10
O10
PE
M
M
DI1
DI2
I5-
I5+
I6-
I6+
I7-
I7+
I8-
I8+
I1-
I1+
IN1
I2-
I2+
IN2
I3-
I3+
IN3
I4-
I4+
IN4
RN
ER
DI1
01
02
03
04
01
02
03
04
DI2
L+
L+
no
no
no
no
no
no
c
c
J1a
J3a
6
9
1
4
(OUT 5...8)
OUT 9
OUT 10
IN 5
IN 6
IN 7
IN 8
OUT 1
OUT 2
OUT 3
OUT 4
IN
1
IN 2
IN 3
IN 4
POWER SUPPLY
18....32Vdc
c
+24Vdc
cool 1
cool 2
cool 3
cool 4
A1
A2
heat 1
heat 2
heat 3
heat 4
PV 1
PV 2
PV 3
PV 4
cool 5
cool 6
cool 7
cool 8
A3
A4
heat 5
heat 6
heat 7
heat 8
PV 5
PV 6
PV 7
PV 8
A7
A8
cool 9
cool 10
cool 11
cool 12
A5
A6
1-4
5-8
9-12
13-16
OUT 5
OUT 6
OUT 7
OUT 8
PV 9
PV 10
PV 11
PV 12
heat 9
heat 10
heat 11
heat 12
cool 13
cool 14
cool 15
cool 16
heat 13
heat 14
heat 15
heat 16
PV 13
PV 14
PV 15
PV 16
17
80954E_MHW_GF_LOOPER_01-2012_ENG
OPERATIVE NOTES
The GF_LOOPER uses external units
GFX4
GFX4-IR
GFXTERMO4
See the relevant documentation for electrical connections for the above modules/units and to set any
parameters not mentioned in this manual.
18
80954E_MHW_GF_LOOPER_01-2012_ENG
5 TABLE OF TECHNICAL SPECIFICATIONS
This section contains a list of the Technical Specifications for the Programmer.
- Display
Type TFT color
Number colors 262K
Diagonal 3,5” (35CT) 5,7” (57CT)
View area display 70,08 x 52,56 mm (35CT) 117,2 x 88,4 mm (57CT)
Resolution 320 x 240
Luminosity 400 cd/mq (35CT) 500 cd/mq (57CT)
Contrast 400:1 (35CT) 400:1 (57CT)
Backlighting 8 white LEDs (35CT) 18 white LEDs (57CT)
Angle of view O/V 75°/55°-75° (35CT) 75°/60°-75° (57CT)
- Keyboard
Number keys 6 (35CT) absent (57CT)
Operations > 3 million
- Touch Screen
Type resistive 4 wires
Life > 1 million operations
Controller integrated
Processor
Type EP9307 Cirrus Logic
Memory
System 128MB (SDRAM)
User 512KB (SRAM)
Mass 64MB (FLASH)
Peripherals
Ethernet Ethernet 10/100 Mbps Base-T
RJ45 connector with led
Serial RS485 RS485 optically isolated , baud rate 9,6 … 115 kBaud
RJ10 4p4c connector
USB port USB 2.0 HOST (500mA)
type A a 4 pin connector
other informations
Power supply 24Vdc +/- 25% (3 pin female screw-type connector)
Max consumption 240mA 5W (35CT) 480mA 8,5W (57CT)
Protection from polarity inversion (both) overcurrents on input circuit (57CT)
Battery Lithium Manganese Dioxide 3V 65mA/h rechargeable (ML2032T6)
life without power supply > 7500 h
Expected life 7 years
Low-voltage signal
Weight (Kg) 0,4 (35CT) 0,8 (57CT)
0,8 (57CT)
Front (mm) 100x100x64 (35CT) 169x120x76 (57CT)
Protection IP65
Template (mm) 93x93 (35CT) 162x115 (57CT)
Max panel thickness (mm) 4 (35CT) 3 (57CT)
Certifications CE UL
19
80954E_MHW_GF_LOOPER_01-2012_ENG
OptiOnal Units / MOdUles
Unit for distributed control - GFX4/GFX4-IR 4 zone modular power controller
- GFXTERMO4 Modular controller with 4 control zones (see the individual data sheets for
characteristics of modular controllers)
20
80954E_MHW_GF_LOOPER_01-2012_ENG
6 MAINTENANCE
This section gives the information and the necessary
warnings for routine maintenance of the controllers
and contains a Troubleshooting Guide which should
be read before seeking help from the Gefran
Customer Service Assistance, in the event of instru-
ment malfunction.
If installed and configured correctly according to the instruc-
tions and the recommendations provided in Sections 2 and 4
of these Instructions for use, the Controller will work normally
without any need for maintenance, apart from the usual ope-
rations of cleaning the faceplate, and if necessary the internal
parts of the instrument.
Cleaning the Controller
To clean the faceplate and the case use only a cloth
dampened in water or ethyl alcohol.
Do not use hydrocarbon-based solvents
(trichiorethylene, petrol, etc.).
Do not use compressed air to remove dust from the
electronic circuit boards, if necessary use a clean
brush with soft bristles.
Repairs
Repairs to the Controller must only be carried out by
qualified technicians, properly trained and authorized
by Gefran.
Any attempts at repair or modification of the Controller
hardware characteristics by unauthorized personnel
will invalidate the warranty.
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gefran GF LOOPER Operating instructions

Type
Operating instructions

Gefran GF LOOPER is a multi-channel controller that offers a wide range of features and capabilities for temperature control applications. With up to 16 control loops, a color graphic display, and intuitive touch screen interface, the GF LOOPER is easy to use and provides a comprehensive overview of your process.

The GF LOOPER offers a variety of control algorithms, including ON/OFF, P, PI, and PID, to suit your specific application needs. Advanced tuning functions ensure optimal performance, and comprehensive alarm management helps you stay on top of your process.

In addition to its core control capabilities, the GF LOOPER also offers a number of other features, including:

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