VIAIR 00092 User manual

VIAIR
Brand
VIAIR
Model
00092
Category
Air compressors
Type
User manual

This manual is also suitable for

92C
IMPORTANT:
It is essential that you and any other operator of this
product read and understand the contents of this manual
before installing and using this product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
USER MANUAL
90C COMPRESSOR KIT
PART NO. 00090
92C COMPRESSOR KIT
PART NO. 00092
95C COMPRESSOR KIT 12V
PART NO. 00095
95C COMPRESSOR KIT 24V
PART NO. 02495
95C
90C
IMPORTANT SAFETY INSTRUCTIONS
CAUTION - To reduce risk of electrical shock or electrocution:
- Donotdisassemble.Donotattemptrepairsormodications.Refertoqualiedservice
agenciesforallserviceandrepairs.
- Donotusethisproductinanareawhereitcanfallorbepulledintowaterorotherliquid.
- Donotreachforthisproductifithasfallenintoliquid.
- Usethiscompressorwith12-volt(P/N:00090,00092,00095)or24-volt(P/N:02495)
DC systems only.
- Thisproductshouldneverbeleftunattendedduringuse.
WARNING - To prevent injury:
- Neverallowchildrentooperatethiscompressor.Closesupervisionisnecessarywhenthis
compressor is being used near children.
- Thiscompressorwillbecomeveryhotduringandimmediatelyafteruse.Donottouchanypartof
this compressor with bare hands during and immediately after use.
- Donotusethisproductnearamesorexplosivematerialsorwhereaerosolproductsarebeingused.
- Donotoperatethisproductwhereoxygenisbeingadministered.
- Do not pump anything other than atmospheric air.
- Neverusethisproductwhilesleepyordrowsy.
- Donotuseanytoolsorattachmentswithoutrstdeterminingmaximumairpressureforthat
tool or attachment.
- Neverpointanyairnozzleorairsprayertowardanotherpersonoranypartofthebody.
- Wear safety glasses or goggles when operating this product.
- Useonlyinwellventilatedareas.
INSTALLATION
Pleasereadandfollowtheinstallationinstructionscarefullytoavoidinjuryordamagetothe
compressorandyourvehicle.Eachofouraircompressorsandpartshavebeencarefullyproduced
andpackaged.Beforeyoubegininstallation,pleasefamiliarizeyourselfwithInstallationPartsList
(Fig.1)ofthismanual.
Guidelines for Selecting Mounting Location:
The selection of proper mounting location for your air compressor will help ensure a long and
troublefreecompressorservicelife.Pleasepay close attentiontothefollowingguidelines:
1. Select a FLAT,UPRIGHTANDSECURE location where the compressor can be mounted.
2.Tomaximizeaircompressorperformance,locatecompressorasCLOSETOTHEBATTERY
aspossiblesothatlengthofpositiveleadwirerequiredisataminimum.
3. Choose mounting location that is as cool as possible and AWAYFROMHEATSOURCES.
Thecoolertheambienttemperaturethelesschancethecompressorwilloverheat.
4.Thiscompressorismoisture&splashresistant,butNOTWATERPROOF. Do not mount
compressor in locations where the unit is likely to come in contact with water.
5.(P/N 00092 Only)Selectcompressormountinglocationwhereairlinecanberoutedfrom
compressorairinlettoremoteinletairlter.MakesureRemoteInletAirFilterislocatedinadry
location,awayfromwatersplashes.
6.Ifitisnecessarytomounttheaircompressorfurtherawayfromthebattery,suchasinside
yourvehicleorinthebedofyourpickup,useaminimum12AWGpositiveleadwirefor
remoteinstallation.(Seewiregaugereferencechart)
7.Donotmountcompressornearareaswhereammableliquidsarestored.
USER MANUAL
90C - 92C - 95C Air Compressor Kit
90C - 92C - 95C Air Compressor Kit
MOUNTING AND WIRING
1. Disconnectgroundcablefromvehicle’sbattery.
2. Temporarily position the air compressor in the location where it will be mounted.
3. Routegroundwiretothenegativepostofthebatteryortoanappropriategroundingpoint
and cut ground wire to length as needed.
4. Mountaircompressorwiththefoursetsof13/64”(5mm)bolts,nuts,washers,andlocking
washersprovided.Useofthreadsealantrecommended.
5. IMPORTANT:Pleasenote,yourcompressormayhaveacheckvalve.DONOTremove
checkvalvefromtheunit.
6. Connectcompressor’spositiveleadwiretooneoftheleadsofyourpressureswitch.
7. Makesurethatyourcompressorsetupisproperlyfused.Forappropriatefusesize,
refertoampdrawofcompressorinthespecicationssectionofthismanual.
Roundupwhenchoosingafuse.
8. Alwayslocatefuseascloseaspossibletopowersource.
9. Beforeconnectingtopowersource,re-checktomakesurethatallconnections
are properly connected.
10. Connect and test compressor system by running the compressor for a short time to build up
pressure in your air tank.
11.Onceairpressurereachespresetcutoutpressureofyourpressureswitch,thecompressor
will shut off. Inspect all air line connections for leaks with soap and water solution.
Ifaleakisdetected,theairlinemaynotbecutsquarelyorpushedallthewayin.
Tighten connections if needed.
(Fig. 1) 90C - 92C - 95C Air Compressor Kit Installation Parts List:
A.MountingBolts(4pcs)
B.FlatWashers(8pcs)
C.LockingWashers(4pcs)
D.Nuts(4pcs)
E.InletAirFilterwithFilterElement(1pc)(P/N 00092 only)
F1.VibrationIsolator(4pcs) (P/N 00090 & P/N 00092 only)
F2.VibrationIsolator(4pcs) (P/N 00095 & P/N 02495 only)
G.RingTerminal(1pc) (P/N 00095 & P/N 02495 only)
(Fig. 2) Compressor
Mounting Hardware
*RefertoFig.1PartsList.
USER MANUAL
A B C D E
A
B
B
C
D
F1
GF1 F2
OPERATING INSTRUCTIONS
1. IMPORTANT:AlwaysoperatethecompressoratorbelowtheMAXIMUMPRESSURERATINGof
thecompressor.PleaserefertoApplication&SpecicationsSectionsofthismanualfordetails.
2.AlwaysobservetheMAXIMUMDUTYCYCLEoftheaircompressor.RefertoCompressor
ApplicationsandSpecicationsSectionsofthismanualfordetails.Operationexceeding
maximumpressureratingsand/ordutycyclewillresultindamagetotheaircompressor.
3.Topreventdischargeofyourvehicle’sbattery,andenhanceperformance,ALWAYSkeepthe
vehicle’senginerunningwhileusingthecompressor.
MAINTENANCE & REPAIRS
1.Periodicallycheckallelectricalandttingconnections.Cleanandtightenasneeded.
2.Periodicallycheckallmountingscrews.Tightenasneeded.
3. (P/N 00092 Only) Replaceairlterelementperiodically.Replacementfrequencydependson
operatingfrequencyandoperatingenvironment.Forfrequentuseindustyenvironments,
werecommendthatyoureplaceairlterelementatleastonceamonth.
4.Regularlycleandustanddirtfromcompressorcoolingnsandmotorhousing.
5.Youraircompressorisequippedwithpermanentlylubricated,maintenance-freemotor.
Nevertrytolubricatecompressor.
6.AllrepairsshouldbeperformedbyManufacturerorManufacturer’sAuthorizedService
Agenciesonly.
CAUTION:
Nevertouchtheaircompressororttingsconnectedtotheaircompressorwithbarehands
duringorimmediatelyafteruse.LeaderhoseandttingsconnectedtoLeaderHosewillbecome
veryhotduringandafteruse.Ifnecessary,wearheatresistantglovestohandlettings,airline,
and leader hose.
PLEASE NOTE:
Usethreadsealantforproperinstallation.Teontapeisnotrecommended.
Properlysealed,recommendedtorquefor1/8”NPTttingsis10to11ft.lbs.
USER MANUAL
90C - 92C - 95C Air Compressor Kit
SPECIFICATIONS
•PartNo.00090/90CAirCompressor
MotorVoltage: 12Volts
Max.CurrentConsumption:  11Amps
MotorType: PermanentMagnetic
Max.WorkingPressure: 120PSI
Max.DutyCycle(@72°F&100PSI): 9%
Max.AmbientTemperature: 158°F
Min.AmbientTemperature: -40°F
Dimensions: 5.9”Lx2.1”Wx4.5H”
NetWeight: 2.4Lbs.
•PartNo.00092/92CAirCompressor
MotorVoltage: 12Volts
Max.CurrentConsumption:  11Amps
MotorType: PermanentMagnetic
Max.WorkingPressure: 120PSI
Max.DutyCycle(@72°F&100PSI): 9%
Max.AmbientTemperature: 158°F
Min.AmbientTemperature: -40°F
Dimensions: 7.6”Lx2.1”Wx4.5H”
NetWeight: 2.5Lbs.
•PartNo.00095/95C12VAirCompressor
MotorVoltage: 12Volts
Max.CurrentConsumption:  11Amps
MotorType: PermanentMagnetic
Max.WorkingPressure: 120PSI
Max.DutyCycle(@72°F&100PSI): 9%
Max.AmbientTemperature: 158°F
Min.AmbientTemperature: -40°F
Dimensions: 5.4”Lx3.1”Wx4.6H”
NetWeight: 2.5Lbs.
•PartNo.02495/95C24VAirCompressor
MotorVoltage: 24Volts
Max.CurrentConsumption:  7Amps
MotorType: PermanentMagnetic
Max.WorkingPressure: 120PSI
Max.DutyCycle(@72°F&100PSI): 9%
Max.AmbientTemperature: 158°F
Min.AmbientTemperature: -40°F
Dimensions: 5.4”Lx3.1”Wx4.6H”
NetWeight: 2.5Lbs.
USER MANUAL
90C - 92C - 95C Air Compressor Kit
USER MANUAL
90C - 92C - 95C Air Compressor Kit
COMPRESSOR APPLICATION GUIDE
Toensurethatyougetthehighestlevelofsatisfactionfromyourcompressorperformance,referto
informationbelow:
VIAIR COMPRESSOR REFERENCE CHART
COMPRESSORSERIES DUTYCYCLE MAX.WORKINGPRESSURE
(100PSI@72°F)
090SERIES 9% 120PSI
092SERIES 9% 120PSI
095SERIES 9% 120PSI
097SERIES 10% 130PSI
098SERIES 10% 130PSI
100SERIES 15% 130PSI
250IGSERIES 100% 150PSI
275SERIES 25% 150PSI
280SERIES 30% 150PSI
325SERIES 33% 150PSI
330IGSERIES 100% 150PSI
350SERIES 100% 150PSI
380SERIES 100% 200PSI
*55%
400SERIES 33% 150PSI
420SERIES 33% 150PSI
444SERIES 100% 200PSI
*50%
450SERIES 100% 150PSI
450IGSERIES 100% 150PSI
460SERIES 100% 150PSI
480SERIES 100% 200PSI
*50%
*Duty Cycle at 200 PSI and 72°F.
ABOUT COMPRESSOR DUTY CYCLE:
Dutycyclereferstotheamountoftimeacompressorcanbeoperatedinagiventimeperiodat100
PSI,andastandardambienttemperatureof72°F.Itiscommonlyexpressedinpercentageformat:
Compressorontime÷(ontime+offtime)=DutyCycle%.
ONE-HOUR DUTY CYCLE MINUTES ON /
(100PSI@72°F) MINUTES OFF
9% 5Min.On/55Min.Off
10% 6Min.On/54Min.Off
15% 9Min.On/51Min.Off
20% 12Min.On/48Min.Off
25% 15Min.On/45Min.Off
30% 18Min.On/42Min.Off
33% 19Min.On/41Min.Off
50% 30Min.On/30Min.Off
100% 1HourRunTime
NOTE:Allcompressors,regardlessofrateddutycycle,requiresufcientresttimeinbetweencycles
toallowforpartialorcompleteheatdissipation.Heatdissipationratesmayvarydependingon
ambient temperatures and operating conditions.
ABOUT RATED WORKING PRESSURE:
Toensuretroublefreeservicelifeofyourcompressor,alwaysoperatecompressorwithinrated
workingpressureofthecompressor.Neveruseapressureswitchwithahighercut-offpressurethan
compressor’sratedworkingpressure.
TROUBLESHOOTING GUIDE:
Tank pressure drops when
compressor(s)shutoff
1.Loosedraincock
2.Checkvalveleaking
3.Looseconnections
1. Tighten drain cock
2.Replacecheckvalveor
compressor
3. Check all connections with
soap and water solution
and tighten
Compressor runs
continuouslyandairow
lower than normal
1.Excessiveairusage
2.Looseconnections
3.Wornpistonringorinletvalve.
4.Cloggedairlterelement
1. Decrease air usage
2. Check all connections with
soap and water solution
and tighten.
3.Replacecompressor
4.Replaceairlterelement
Compressor runs
continuously causing
safetyvalve(ifequipped)
to open
1.Faultypressureswitch
2.Defectivesafetyvalve
1.Replacepressureswitch
2.Replacesafetyvalve
Excessivemoisturein
discharge
1.Excessivewaterinairtank
2.Highhumidity
1.Draintank,tilttanktodrain.
Draintankmorefrequently
2.Movecompressortoarea
withlesshumidity,oruse
water separator
Compressor will not run 1.Nopower,orpowerswitch
inOFFposition
2. Blown fuse
3.Faultypressureswitch
(ifhookeduptoa
pressureswitch).
1.Makesurecompressor
switchisON
2. Disconnect compressor
frompowersource,replace
fuse.(RefertoSpecications
section for correct
fuseamperage)
3.Replacepressureswitch
Excessiveknocking
or rattling
1.Loosemountingbolts
2. Worn bearing on eccentric or
motor shaft
3. Cylinder or piston ring is worn
1. Tighten bolts
2.Replacebearingor
piston assembly
3.Replacepistonorcompressor
CAUTION: NEVER DISASSEMBLE COMPRESSOR WHILE
COMPRESSOR IS PRESSURIZED.
USER MANUAL
90C - 92C - 95C Air Compressor Kit
PROBLEM: POSSIBLECAUSE(S) CORRECTIVEACTION
LIMITED WARRANTY:
VIAIRCorporationwarrantsthisproduct,whenproperlyinstalledandundernormalconditionsof
use,tobefreefromdefectsinworkmanshipandmaterialsforaperiodofoneyearfromitsoriginal
dateofpurchase.Toreceivewarrantyserviceorrepair,pleasecontactVIAIRCorporation.
Returnsshouldbemadewithinoneyearofthedateofpurchase,afteraReturnGoodsAuthorization
(RGA)numberhasbeenassignedbyVIAIRCorporation.ToobtainRGA,faxacopyofyourreceipt
to(949)585-0188.Forcompletewarrantydetails,pleasevisit:www.viaircorp.com/warranty
PLEASE NOTE:
THISWARRANTYCOVERSPRODUCTDEFECTSONLY;ITDOESNOTCOVERINCIDENTAL
ORCONSEQUENTIALDAMAGESASRESULTOFMISUSEORABUSE.
AMERICAN WIRE GAUGE GUIDE 12-VOLT: AMERICAN WIRE GAUGE GUIDE 24-VOLT:
90C - 92C - 95C Air Compressor Kit
AmpDraw
Lengthofwirefrombatteryto
compressor(infeet)
5 10 15 20
5 16 16 16 14
10 16 14 12 10
15 16 12 10 10
20 14 10 10 8
25 14 10 8 6
30 12 10 8 6
40 12 8 6 6
50 10 6 6 4
60 10 6 4 4
15EDELMAN•IRVINE,CA92618
TEL:(949)585-0011•FAX:(949)585-0188
www.viaircorp.com
Wiring Diagram:
(Fuse Not Included)
SINGLE “C” MODEL
COMPRESSOR WIRING DIAGRAM
15 Edelman
Irvine, CA 92618
949-585-0011
www.viaircorp.com
87
86
30
85
+
-
Battery
To Keyed
Power Source
12V 40A
Relay
Fuse
Pressure
Switch
Rev.1
USER MANUAL
AmpDraw
Lengthofwirefrombatteryto
compressor(infeet)
5 10 15 20
5 16 16 16 16
10 16 16 16 14
15 16 16 14 12
20 16 14 12 10
25 16 12 12 10
30 16 12 10 10
40 14 10 10 8
50 14 10 8 6
60 12 10 8 6
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VIAIR 00092 User manual

VIAIR
Brand
VIAIR
Model
00092
Category
Air compressors
Type
User manual
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