VIAIR 00092 User manual

Brand: VIAIR

Model: 00092

Category: Air compressors

Type: User manual

This manual is also suitable for

00090
00095

92C

IMPORTANT:

It is essential that you and any other operator of this

product read and understand the contents of this manual

before installing and using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

USER MANUAL

90C COMPRESSOR KIT

PART NO. 00090

92C COMPRESSOR KIT

PART NO. 00092

95C COMPRESSOR KIT 12V

PART NO. 00095

95C COMPRESSOR KIT 24V

PART NO. 02495

95C

90C

IMPORTANT SAFETY INSTRUCTIONS

CAUTION - To reduce risk of electrical shock or electrocution:

- Donotdisassemble.Donotattemptrepairsormodications.Refertoqualiedservice

 agenciesforallserviceandrepairs.

- Donotusethisproductinanareawhereitcanfallorbepulledintowaterorotherliquid.

- Donotreachforthisproductifithasfallenintoliquid.

- Usethiscompressorwith12-volt(P/N:00090,00092,00095)or24-volt(P/N:02495)

DC systems only.

- Thisproductshouldneverbeleftunattendedduringuse.

WARNING - To prevent injury:

- Neverallowchildrentooperatethiscompressor.Closesupervisionisnecessarywhenthis

compressor is being used near children.

- Thiscompressorwillbecomeveryhotduringandimmediatelyafteruse.Donottouchanypartof

this compressor with bare hands during and immediately after use.

- Donotusethisproductnearamesorexplosivematerialsorwhereaerosolproductsarebeingused.

- Donotoperatethisproductwhereoxygenisbeingadministered.

- Do not pump anything other than atmospheric air.

- Neverusethisproductwhilesleepyordrowsy.

- Donotuseanytoolsorattachmentswithoutrstdeterminingmaximumairpressureforthat

tool or attachment.

- Neverpointanyairnozzleorairsprayertowardanotherpersonoranypartofthebody.

- Wear safety glasses or goggles when operating this product.

- Useonlyinwellventilatedareas.

INSTALLATION

Pleasereadandfollowtheinstallationinstructionscarefullytoavoidinjuryordamagetothe

compressorandyourvehicle.Eachofouraircompressorsandpartshavebeencarefullyproduced

andpackaged.Beforeyoubegininstallation,pleasefamiliarizeyourselfwithInstallationPartsList

(Fig.1)ofthismanual.

Guidelines for Selecting Mounting Location:

The selection of proper mounting location for your air compressor will help ensure a long and

troublefreecompressorservicelife.Pleasepay close attentiontothefollowingguidelines:

1. Select a FLAT,UPRIGHTANDSECURE location where the compressor can be mounted.

2.Tomaximizeaircompressorperformance,locatecompressorasCLOSETOTHEBATTERY

 aspossiblesothatlengthofpositiveleadwirerequiredisataminimum.

3. Choose mounting location that is as cool as possible and AWAYFROMHEATSOURCES.

 Thecoolertheambienttemperaturethelesschancethecompressorwilloverheat.

4.Thiscompressorismoisture&splashresistant,butNOTWATERPROOF. Do not mount

compressor in locations where the unit is likely to come in contact with water.

5.(P/N 00092 Only)Selectcompressormountinglocationwhereairlinecanberoutedfrom

 compressorairinlettoremoteinletairlter.MakesureRemoteInletAirFilterislocatedinadry

 location,awayfromwatersplashes.

6.Ifitisnecessarytomounttheaircompressorfurtherawayfromthebattery,suchasinside

 yourvehicleorinthebedofyourpickup,useaminimum12AWGpositiveleadwirefor

 remoteinstallation.(Seewiregaugereferencechart)

7.Donotmountcompressornearareaswhereammableliquidsarestored.

USER MANUAL

90C - 92C - 95C Air Compressor Kit

MOUNTING AND WIRING

1. Disconnectgroundcablefromvehicle’sbattery.

2. Temporarily position the air compressor in the location where it will be mounted.

3. Routegroundwiretothenegativepostofthebatteryortoanappropriategroundingpoint

and cut ground wire to length as needed.

4. Mountaircompressorwiththefoursetsof13/64”(5mm)bolts,nuts,washers,andlocking

 washersprovided.Useofthreadsealantrecommended.

5. IMPORTANT:Pleasenote,yourcompressormayhaveacheckvalve.DONOTremove

 checkvalvefromtheunit.

6. Connectcompressor’spositiveleadwiretooneoftheleadsofyourpressureswitch.

7. Makesurethatyourcompressorsetupisproperlyfused.Forappropriatefusesize,

 refertoampdrawofcompressorinthespecicationssectionofthismanual.

 Roundupwhenchoosingafuse.

8. Alwayslocatefuseascloseaspossibletopowersource.

9. Beforeconnectingtopowersource,re-checktomakesurethatallconnections

are properly connected.

10. Connect and test compressor system by running the compressor for a short time to build up

pressure in your air tank.

11.Onceairpressurereachespresetcutoutpressureofyourpressureswitch,thecompressor

will shut off. Inspect all air line connections for leaks with soap and water solution.

 Ifaleakisdetected,theairlinemaynotbecutsquarelyorpushedallthewayin.

Tighten connections if needed.

(Fig. 1) 90C - 92C - 95C Air Compressor Kit Installation Parts List:

A.MountingBolts(4pcs)

B.FlatWashers(8pcs)

C.LockingWashers(4pcs)

D.Nuts(4pcs)

E.InletAirFilterwithFilterElement(1pc)(P/N 00092 only)

F1.VibrationIsolator(4pcs) (P/N 00090 & P/N 00092 only)

F2.VibrationIsolator(4pcs) (P/N 00095 & P/N 02495 only)

G.RingTerminal(1pc) (P/N 00095 & P/N 02495 only)

(Fig. 2) Compressor

Mounting Hardware

*RefertoFig.1PartsList.

USER MANUAL

A B C D E

GF1 F2

OPERATING INSTRUCTIONS

1. IMPORTANT:AlwaysoperatethecompressoratorbelowtheMAXIMUMPRESSURERATINGof

 thecompressor.PleaserefertoApplication&SpecicationsSectionsofthismanualfordetails.

2.AlwaysobservetheMAXIMUMDUTYCYCLEoftheaircompressor.RefertoCompressor

 ApplicationsandSpecicationsSectionsofthismanualfordetails.Operationexceeding

 maximumpressureratingsand/ordutycyclewillresultindamagetotheaircompressor.

3.Topreventdischargeofyourvehicle’sbattery,andenhanceperformance,ALWAYSkeepthe

 vehicle’senginerunningwhileusingthecompressor.

MAINTENANCE & REPAIRS

1.Periodicallycheckallelectricalandttingconnections.Cleanandtightenasneeded.

2.Periodicallycheckallmountingscrews.Tightenasneeded.

3. (P/N 00092 Only) Replaceairlterelementperiodically.Replacementfrequencydependson

 operatingfrequencyandoperatingenvironment.Forfrequentuseindustyenvironments,

 werecommendthatyoureplaceairlterelementatleastonceamonth.

4.Regularlycleandustanddirtfromcompressorcoolingnsandmotorhousing.

5.Youraircompressorisequippedwithpermanentlylubricated,maintenance-freemotor.

 Nevertrytolubricatecompressor.

6.AllrepairsshouldbeperformedbyManufacturerorManufacturer’sAuthorizedService

 Agenciesonly.

CAUTION:

Nevertouchtheaircompressororttingsconnectedtotheaircompressorwithbarehands

duringorimmediatelyafteruse.LeaderhoseandttingsconnectedtoLeaderHosewillbecome

veryhotduringandafteruse.Ifnecessary,wearheatresistantglovestohandlettings,airline,

and leader hose.

PLEASE NOTE:

Usethreadsealantforproperinstallation.Teontapeisnotrecommended.

Properlysealed,recommendedtorquefor1/8”NPTttingsis10to11ft.lbs.

USER MANUAL

90C - 92C - 95C Air Compressor Kit

SPECIFICATIONS

•PartNo.00090/90CAirCompressor

MotorVoltage:   12Volts

Max.CurrentConsumption:  11Amps

MotorType:   PermanentMagnetic

Max.WorkingPressure:  120PSI

Max.DutyCycle(@72°F&100PSI): 9%

Max.AmbientTemperature:  158°F

Min.AmbientTemperature:  -40°F

Dimensions: 5.9”Lx2.1”Wx4.5H”

NetWeight: 2.4Lbs.

•PartNo.00092/92CAirCompressor

MotorVoltage:   12Volts

Max.CurrentConsumption:  11Amps

MotorType:   PermanentMagnetic

Max.WorkingPressure:  120PSI

Max.DutyCycle(@72°F&100PSI): 9%

Max.AmbientTemperature:  158°F

Min.AmbientTemperature:  -40°F

Dimensions: 7.6”Lx2.1”Wx4.5H”

NetWeight: 2.5Lbs.

•PartNo.00095/95C12VAirCompressor

MotorVoltage:   12Volts

Max.CurrentConsumption:  11Amps

MotorType:   PermanentMagnetic

Max.WorkingPressure:  120PSI

Max.DutyCycle(@72°F&100PSI): 9%

Max.AmbientTemperature:  158°F

Min.AmbientTemperature:  -40°F

Dimensions: 5.4”Lx3.1”Wx4.6H”

NetWeight: 2.5Lbs.

•PartNo.02495/95C24VAirCompressor

MotorVoltage:   24Volts

Max.CurrentConsumption:  7Amps

MotorType:   PermanentMagnetic

Max.WorkingPressure:  120PSI

Max.DutyCycle(@72°F&100PSI): 9%

Max.AmbientTemperature:  158°F

Min.AmbientTemperature:  -40°F

Dimensions: 5.4”Lx3.1”Wx4.6H”

NetWeight: 2.5Lbs.

USER MANUAL

90C - 92C - 95C Air Compressor Kit

USER MANUAL

90C - 92C - 95C Air Compressor Kit

COMPRESSOR APPLICATION GUIDE

Toensurethatyougetthehighestlevelofsatisfactionfromyourcompressorperformance,referto

informationbelow:

VIAIR COMPRESSOR REFERENCE CHART

COMPRESSORSERIES DUTYCYCLE MAX.WORKINGPRESSURE

   (100PSI@72°F)

090SERIES  9%  120PSI

092SERIES  9%  120PSI

095SERIES  9%  120PSI

097SERIES  10%  130PSI

098SERIES  10%  130PSI

100SERIES  15%  130PSI

250IGSERIES  100%  150PSI

275SERIES  25%  150PSI

280SERIES  30%  150PSI

325SERIES  33%  150PSI

330IGSERIES  100%  150PSI

350SERIES  100%  150PSI

380SERIES  100%  200PSI

   *55%

400SERIES  33%  150PSI

420SERIES  33%  150PSI

444SERIES  100%  200PSI

   *50%

450SERIES  100%  150PSI

450IGSERIES  100%  150PSI

460SERIES  100%  150PSI

480SERIES  100%  200PSI

   *50%

*Duty Cycle at 200 PSI and 72°F.

ABOUT COMPRESSOR DUTY CYCLE:

Dutycyclereferstotheamountoftimeacompressorcanbeoperatedinagiventimeperiodat100

PSI,andastandardambienttemperatureof72°F.Itiscommonlyexpressedinpercentageformat:

Compressorontime÷(ontime+offtime)=DutyCycle%.

ONE-HOUR DUTY CYCLE MINUTES ON /

(100PSI@72°F) MINUTES OFF

9%    5Min.On/55Min.Off

10%    6Min.On/54Min.Off

15%    9Min.On/51Min.Off

20%    12Min.On/48Min.Off

25%    15Min.On/45Min.Off

30%    18Min.On/42Min.Off

33%    19Min.On/41Min.Off

50%    30Min.On/30Min.Off

100%    1HourRunTime

NOTE:Allcompressors,regardlessofrateddutycycle,requiresufcientresttimeinbetweencycles

toallowforpartialorcompleteheatdissipation.Heatdissipationratesmayvarydependingon

ambient temperatures and operating conditions.

ABOUT RATED WORKING PRESSURE:

Toensuretroublefreeservicelifeofyourcompressor,alwaysoperatecompressorwithinrated

workingpressureofthecompressor.Neveruseapressureswitchwithahighercut-offpressurethan

compressor’sratedworkingpressure.

TROUBLESHOOTING GUIDE:

Tank pressure drops when

compressor(s)shutoff

1.Loosedraincock

2.Checkvalveleaking

3.Looseconnections

1. Tighten drain cock

2.Replacecheckvalveor

compressor

3. Check all connections with

soap and water solution

and tighten

Compressor runs

continuouslyandairow

lower than normal

1.Excessiveairusage

2.Looseconnections

3.Wornpistonringorinletvalve.

4.Cloggedairlterelement

1. Decrease air usage

2. Check all connections with

soap and water solution

and tighten.

3.Replacecompressor

4.Replaceairlterelement

Compressor runs

continuously causing

safetyvalve(ifequipped)

to open

1.Faultypressureswitch

2.Defectivesafetyvalve

1.Replacepressureswitch

2.Replacesafetyvalve

Excessivemoisturein

discharge

1.Excessivewaterinairtank

2.Highhumidity

1.Draintank,tilttanktodrain.

Draintankmorefrequently

2.Movecompressortoarea

withlesshumidity,oruse

water separator

Compressor will not run 1.Nopower,orpowerswitch

inOFFposition

2. Blown fuse

3.Faultypressureswitch

(ifhookeduptoa

pressureswitch).

1.Makesurecompressor

switchisON

2. Disconnect compressor

frompowersource,replace

fuse.(RefertoSpecications

section for correct

fuseamperage)

3.Replacepressureswitch

Excessiveknocking

or rattling

1.Loosemountingbolts

2. Worn bearing on eccentric or

motor shaft

3. Cylinder or piston ring is worn

1. Tighten bolts

2.Replacebearingor

piston assembly

3.Replacepistonorcompressor

CAUTION: NEVER DISASSEMBLE COMPRESSOR WHILE

COMPRESSOR IS PRESSURIZED.

USER MANUAL

90C - 92C - 95C Air Compressor Kit

PROBLEM: POSSIBLECAUSE(S) CORRECTIVEACTION

LIMITED WARRANTY:

VIAIRCorporationwarrantsthisproduct,whenproperlyinstalledandundernormalconditionsof

use,tobefreefromdefectsinworkmanshipandmaterialsforaperiodofoneyearfromitsoriginal

dateofpurchase.Toreceivewarrantyserviceorrepair,pleasecontactVIAIRCorporation.

Returnsshouldbemadewithinoneyearofthedateofpurchase,afteraReturnGoodsAuthorization

(RGA)numberhasbeenassignedbyVIAIRCorporation.ToobtainRGA,faxacopyofyourreceipt

to(949)585-0188.Forcompletewarrantydetails,pleasevisit:www.viaircorp.com/warranty

PLEASE NOTE:

THISWARRANTYCOVERSPRODUCTDEFECTSONLY;ITDOESNOTCOVERINCIDENTAL

ORCONSEQUENTIALDAMAGESASRESULTOFMISUSEORABUSE.

AMERICAN WIRE GAUGE GUIDE 12-VOLT: AMERICAN WIRE GAUGE GUIDE 24-VOLT:

90C - 92C - 95C Air Compressor Kit

AmpDraw

Lengthofwirefrombatteryto

compressor(infeet)

5 10 15 20

5 16 16 16 14

10 16 14 12 10

15 16 12 10 10

20 14 10 10 8

25 14 10 8 6

30 12 10 8 6

40 12 8 6 6

50 10 6 6 4

60 10 6 4 4

15EDELMAN•IRVINE,CA92618

TEL:(949)585-0011•FAX:(949)585-0188

www.viaircorp.com

Wiring Diagram:

(Fuse Not Included)

SINGLE “C” MODEL

COMPRESSOR WIRING DIAGRAM

15 Edelman

Irvine, CA 92618

949-585-0011

www.viaircorp.com

Battery

To Keyed

Power Source

12V 40A

Relay

Fuse

Pressure

Switch

Rev.1

USER MANUAL

AmpDraw

Lengthofwirefrombatteryto

compressor(infeet)

5 10 15 20

5 16 16 16 16

10 16 16 16 14

15 16 16 14 12

20 16 14 12 10

25 16 12 12 10

30 16 12 10 10

40 14 10 10 8

50 14 10 8 6

60 12 10 8 6

VIAIR 00092 User manual

Brand: VIAIR

Model: 00092

Category: Air compressors

Type: User manual

This manual is also suitable for

00090
00095

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VIAIR 00092 User manual

This manual is also suitable for

VIAIR 00092 User manual

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