VIAIR 410 SS Stealth-Series Compressor User manual

Brand: VIAIR

Model: 410 SS Stealth-Series Compressor

Type: User manual

410 SS STEALTH SERIES AIR COMPRESSOR KIT

USER MANUAL

IMPORTANT SAFETY INSTRUCTIONS

CAUTION - To reduce risk of electrical shock:

- Donotdisassemble.Donotattemptrepairsormodications.Refertoqualiedservice

 agenciesforallserviceandrepairs.

- Donotusethisproductinanareawhereitcanfallorbepulledintowaterorotherliquids.

- Donotreachforthisproductifithasfallenintoliquid.

- Use this compressor with 12-Volt DC systems only.

- Thisproductshouldneverbeleftunattendedduringuse.

WARNING - To prevent injury:

- Neverallowchildrentooperatecompressor.Closesupervisionisnecessarywhenthis

compressor is being used near children.

-ThiscompressorwillbecomeveryHOTduringandimmediatelyafteruse.Donottouchanypartof

them with bare hands during and immediately after use.

-Donotusethisproductnearamesorexplosivematerialsorwhereaerosolproducts

are being used.

-Donotoperatethisproductwhereoxygenisbeingadministered.

- Do not pump anything other than atmospheric air.

-Neverusethisproductwhilesleepyordrowsy.

-Donotuseanytoolsorattachmentswithoutrstdeterminingmaximumairpressurefor

that tool or attachment.

-Neverpointanyairnozzleorairsprayertowardanotherpersonoranypartofthebody.

-ThisaircompressorisequippedwithanAutomaticResetThermalProtector,andcan 

 automaticallyrestartafterthethermalprotectorresets.Alwayscutopowersourcewhen

 thermalprotectorbecomesactivated.

- Wear safety glasses or goggles when installing this product.

-Useonlyinwellventilatedareas.

INSTALLATION

Pleasereadandfollowtheinstallationinstructionscarefullytoavoidinjuryordamagetothe

compressorandyourvehicle.

Eachofouraircompressorsandpartshavebeencarefullyproducedandpackaged.Beforeyou

begininstallation,pleasefamiliarizeyourselfwithInstallationPartsList(Fig.1)ofthismanual.

Guidelines for Selecting Mounting Location:

The selection of proper mounting location for your air compressor will help ensure a long and trouble

freecompressorservicelife.Pleasepaycloseattentiontothefollowingguidelines:

1. SelectaFLATANDSECURElocationwherethecompressorcanbemounted.

2. Tomaximizeaircompressorperformance,locatecompressorasCLOSETOTHEBATTERYas

 possiblesothatlengthofpositiveleadwirerequiredisataminimum.

3. ChoosemountinglocationthatisascoolaspossibleandAWAYFROMHEATSOURCES.

 Thecoolertheambienttemperaturethelesschancethecompressorwilloverheat.

4. Thiscompressorismoisture&splashresistant,butNOTWATERPROOF.

Do not mount compressor in locations where the unit is likely to come in contact with water.

5. Forremoteltermounting,selectcompressormountinglocationwhereairlinecanberouted

 fromcompressorairinlettoremoteinletairlter.MakesureRemoteInletAirFilterislocated

 inadrylocation,awayfromtheelements.

6. Youwillalsowanttoselectcompressormountinglocationwheretheleaderhosebracket

can be mounted to secure the leader hose.

7. Ifitisnecessarytomountaircompressorfurtherawayfromthebattery,suchasinsideyour

 vehicleoronthechassisofapickup,useapositiveleadwireforremoteinstallation.Refertothewire

gauge guide on the back of this manual.

8. Donotmountcompressornearareaswhereammableliquidsarestored.

410 SS STEALTH SERIES AIR COMPRESSOR KIT

USER MANUAL

(Fig. 1) VIBRATION ISOLATOR INSTALL INSTRUCTIONS

Installationstepsarethesameforeachofthe4VibrationIsolators:

1. Installsuppliedspring(A)overrubberisolator(B).

2. Insertthreadedcap(C)throughthetopofthespringwiththreadedportionfacingtheground.

3. Threadonbottomcap.Threadcapontightbutdonotovertighten.

4. Threadonnuttoholdcompressortoyourmountinglocation.Makesurenutistightbutdonot

overtighten.

Compressor

410 SS STEALTH SERIES AIR COMPRESSOR KIT

USER MANUAL

MOUNTING AND WIRING

1. Disconnectgroundcablefromvehicle’sbattery.

2. Temporarily position the air compressor in the location where it will be mounted.

3. Routegroundwiretothenegativepostofthebatteryortoanappropriategroundingpointand

cut ground wire to length as needed.

4. Mounttheaircompressorwiththefoursetsof13/64”(5mm)bolts,nuts,washers,andlocking

 washersprovided.(SeeFig.1forMountingInstructions)Useofthreadsealantisrecommended.

5. NOTE:ForRemoteInletAirFilterInstallation,refertoRemoteInletAirFilterInstallation

 InstructionsincludedintheRemoteInletAirFilterPack.

6. Youraircompressorcomeswithheavydutyheat-resistantleaderhosewith1/4”ttings.

 Thisleaderhoseisdesignedtoprolongthelifeofyourairline.Donotremovetheleaderhose

from the air compressor.

7. IMPORTANT:Pleasenote,theleaderhosethatcamewithyourcompressormayhavea

 built-ininlinecheckvalve.Donotremoveinlinecheckvalvefromleaderhose.

8. Selectproperlocationtomountleaderhosewithhosebracketprovided.

 Avoidlocationswhereleaderhosemaybecometangledwithwiresandotherhoses.

9. Tomounthosebracket,drillholewith3/16”drillbitandpushself–anchoringhosebracketpin

 intohole.Routeleaderhosethroughhosebracketandsecurehosebypressingbracketclamp

into locked position.

10.Toremovehosefromthehosebracket,simplypressdownonthehoseclampreleasetab

 toreleasebracketclamp.(Fig.4)

11.Connectcompressorpositiveleadwiretooneoftheleadsofyourpressureswitch.

12.Makesurethatyourcompressorsetupisproperlyfused.Thecompressorwillpullnomore

than 17 amps peak.

13.Alwayslocatefuseascloseaspossibletopowersource.

14.Beforeconnectingtopowersource,re-checktomakesurethatallconnectionsaremadeproperly.

15. Connect and test compressor system by running the compressor for a short time to build up

pressure in your air tank.

16.Onceairpressurereachespresetcutoutpressureofyourpressureswitch,thecompressor

 willshuto.Inspectallairlineconnectionsforleakswithsoapandwatersolution.

 Ifaleakisdetected,theairlinemaynotbecutsquarelyorpushedallthewayin.

 Repairconnectionsasneeded.

(Fig. 2) 410 SS Compressor Installation Parts List:

A. HoseBracket(1pc)

B. MountingBolts(4pcs)

C. IsolatorSprings(4pcs)

D. ThreadedCap(4pcs)

E. Nuts(4pcs)

F. 3/8”NPTFx1/2”BarbedFitting(1pc)

G.3/8”NPTMx1/2”BarbedFitting(1pc)

H. AirLineClips(3pcs)

I. Screws(3pcs)

J. RemoteInletAirFilterwithFilterElement(1pc),

K. SpareFilterElements(2pcs)

(Fig. 3) Compressor

Mounting Hardware

A.MountingBolt

B.MountingSpring

C. Threaded Cap

D. Nut

REDUCER

AC D EGH

(Fig. 4) Leader Hose Bracket

L. HoseClamp

M.ClampReleaseTab

N. SelfAnchoringPin

REDUCER

410 SS STEALTH SERIES AIR COMPRESSOR KIT

USER MANUAL

OPERATING INSTRUCTIONS

1. IMPORTANT:AlwaysoperatethecompressoratorbelowtheMAXIMUMPRESSURERATING

 ofthecompressor(200PSI).

2. AlwaysobservetheMAXIMUMDUTYCYCLEoftheaircompressor.RefertoCompressor

 ApplicationsandSpecicationsSectionsofthismanualfordetails.Operationexceeding

 maximumpressureratingsand/ordutycyclewillresultindamagetotheaircompressor.

3. YouraircompressorisequippedwithAUTOMATICTHERMALOVERLOADPROTECTORS.

 Thisfeatureisdesignedtoprotecttheaircompressorfromoverheatingandcausingpermanent

 damage.Thethermaloverloadprotectorwillautomaticallycutpowertoyouraircompressor

 shouldtheinternaloperatingtemperatureoftheaircompressorriseabovesafelevelsduring

 excessiveuse.

4. Shouldatanytimeduringuse,youraircompressorautomaticallyshuto,donotattempt

 torestartit.Cutpowertotheaircompressor.Theautomaticthermaloverloadprotector

 willautomaticallyresetwheninternaltemperatureoftheaircompressordropsbelowsafelevels.

 Afterallowingaircompressortocooloforabout30minutes,youcansafelyresumeuseofthe

air compressor.

5. Topreventdischargeofyourvehicle’sbattery,werecommendthatyoukeepthevehicle’sengine

running while operating air compressor.

6. ONLYOPERATEAIRCOMPRESSORINWELL-VENTILATEDAREAS.

7. Compressorperformanceisenhancedwhenoperatingcompressorwithvehicle’senginerunning.

MAINTENANCE & REPAIRS

1. Periodicallycheckallelectrical,ttingsconnections.Cleanandtightenasneeded.

2. Periodicallycheckallmountingscrews.Tightenasneeded.

3. ReplaceAirFilterElementperiodically.Replacementfrequencydependsonoperatingfrequency

 andoperatingenvironment.Forfrequentuseindustyenvironments,werecommendthatyou

 replaceairlterelementonceamonth.

4. Regularlycleandustanddirtfromcompressorcoolingnsandmotorhousing.

5. Youraircompressorisequippedwithapermanentlylubricated,maintenance-freemotor.

 Nevertrytolubricatethecompressor.

6. AllrepairsshouldbeperformedbyManufacturerorManufacturer’sAuthorized

 ServiceAgenciesonly.

CAUTION:

Nevertouchtheaircompressororttingsconnectedtotheaircompressorwithbarehandsduring

orimmediatelyafteruse.Theleaderhoseandttingsconnectedtoleaderhosewillbecomevery

HOTduringandafteruse.Ifnecessary,wearheatresistantglovestohandlettings,airline,and

leader hose.

SPECIFICATIONS

•PartNo.41040/410StealthSeriesAirCompressorKit

MotorVoltage:   12-Volts

Max.CurrentConsumption:  28-Amps

MotorType:   PermanentMagnetic

Horsepower:   1/4

Max.WorkingPressure:  200PSI

Max.DutyCycle(@72°F&100PSI): 100%

Max.DutyCycle(@72°F&200PSI): 50%

MinutesOn/O(@72°F&100PSI): Continuous

MinutesOn/O(@72°F&200PSI): 30min./30min.

Max.RestartPressure:  200PSI

Max.AmbientTemperature:  158°F

Min.AmbientTemperature:  -40°F

Auto.ResetThermalProtection: Yes

IngressProtectionRating:  IP67

410 SS STEALTH SERIES AIR COMPRESSOR KIT

USER MANUAL

COMPRESSOR APPLICATION GUIDE

Toensurethatyougetthehighestlevelofsatisfactionfromyourcompressor’sperformance,referto

information below:

VIAIR COMPRESSOR REFERENCE CHART

COMPRESSORSERIES MAX.WORKING DUTYCYCLE

 PRESSURE (100PSI@72°F)

090SERIES 120PSI 9% 

092SERIES 120PSI 9%

095SERIES 120PSI 9%

096IGSERIES 130PSI 10%

097SERIES 130PSI 10%

098SERIES 130PSI 10%

100SERIES 130PSI 15%

250IGSERIES 150PSI 100%

275SERIES 150PSI 25%

280SERIES 150PSI 30%

310SERIES 200PSI 100%

  50%@200PSI

325SERIES 150PSI 33%

330IGSERIES 150PSI 100%

350SERIES 150PSI 100%

380SERIES 200PSI 100% 

  55%@200PSI

400SERIES 150PSI 33%

410SERIES 200PSI 100%

  50%@200PSI 

420SERIES 150PSI 33%

425SERIES 175PSI 33%@175PSI 

  50%

444SERIES 200PSI 100% 

  50%@200PSI

450SERIES 150PSI 100%

450IGSERIES 150PSI 100%

460SERIES 150PSI 100%

480SERIES 200PSI 100% 

  50%@200PSI

485SERIES 200PSI 100% 

  100%@200PSI

ABOUT COMPRESSOR DUTY CYCLE:

Dutycyclereferstotheamountoftimeacompressorcanbeoperatedinagiventimeperiodat100

PSI,andastandardambienttemperatureof72°F.Itiscommonlyexpressedinpercentageformat:

Compressorontime÷(ontime+otime)=DutyCycle%.

ONE-HOUR DUTY CYCLE MINUTES ON /

(100PSI@72°F) MINUTES OFF

 9% 5Min.On/55Min.O

 10% 6Min.On/54Min.O

 15% 9Min.On/51Min.O

 20% 12Min.On/48Min.O

 25% 15Min.On/45Min.O

 30% 18Min.On/42Min.O

 33% 20Min.On/40Min.O

 50% 30Min.On/30Min.O

100% 1HourRunTime

NOTE:Allcompressors,regardlessofrateddutycycle,requiresucientresttimeinbetweencycles

toallowforpartialorcompleteheatdissipation.Heatdissipationratesmayvarydependingon

ambient temperatures and operating conditions.

ABOUT RATED WORKING PRESSURE:

Toensuretroublefreeservicelifeofyourcompressor,alwaysoperatecompressorwithinrated

workingpressureofthecompressor.Neveruseapressureswitchwithahighercut-opressurethan

compressor’sratedworkingpressure.

410 SS STEALTH SERIES AIR COMPRESSOR KIT

USER MANUAL

TROUBLESHOOTING GUIDE:

Tank pressure drops when

compressor(s)shuto

1.Loosedraincock

2.Checkvalveleaking

3.Looseconnections

1. Tighten drain cock

2.Replacecheckvalveor

compressor(s)

3. Check all connections with

soap and water solution

and tighten

Compressor runs

continuouslyandairow

lower than normal

1.Excessiveairusage

2.Looseconnections

3.Wornpistonringorinletvalve.

4.Cloggedairlterelement

1. Decrease air usage

2. Check all connections with

soap and water solution

and tighten.

3.Repairorreplacecompressor

4.Replaceairlterelement

Compressor runs

continuously causing

safetyvalve(ifequipped)

to open

1.Badpressureswitch

2.Defectivesafetyvalve

1.Replacepressureswitch

2.Replacesafetyvalve

Excessivemoisturein

discharge

1.Excessivewaterinairtank

2.Highhumidity

1.Draintank,tilttanktodrain.

Draintankmorefrequently

2.Movecompressortoarea

withlesshumidity,oruseair

linelter.

Compressor will not run 1.Nopower,orpowerswitch

inOFFposition

2.Blownfuse

3.Motoroverheats

4.Faultypressureswitch.

1.Makesurecompressor

switchisON

2. Disconnect compressor

frompowersource,replace

fuse.(RefertoSpecications

section for correct

fuseamperage.)

3.Letcompressorcoolofor

about30Minutestoallow

thermaloverloadswitchreset.

4.Replacepressureswitch

Thermaloverload

protector cuts

out repeatedly

1.Lackofproperventilationor

ambient temperature too high

2.Compressorvalvesfailed

1.Movecompressortowell

ventilatedarea,orareawith

lower ambient temperature

2.Repairorreplacecompressor

Excessiveknocking

or rattling

1.Loosemountingbolts

2. Worn bearing on eccentric or

motor shaft

3. Cylinder or piston ring is worn

1. Tighten mounting bolts

2.Repairorreplacecompressor

3.Repairorreplacecompressor

CAUTION: NEVER DISASSEMBLE COMPRESSOR WHILE

COMPRESSOR IS PRESSURIZED.

PROBLEM: POSSIBLECAUSE(S) CORRECTIVEACTION

410 SS STEALTH SERIES AIR COMPRESSOR KIT

USER MANUAL

15EDELMAN•IRVINE,CA92618

TEL:(949)585-0011•FAX:(949)585-0188

www.viaircorp.com

LIMITED WARRANTY:

VIAIR®Corporationwarrantsthisproduct,whenproperlyinstalledandundernormalconditionsofuse,tobefreefromdefectsin

workmanshipandmaterialsforaperiodofoneyearfromitsoriginaldateofpurchase.Toreceivewarrantyserviceorrepair,please

contactVIAIR® Corporation.

Returnsshouldbemadewithinoneyearofthedateofpurchase,afteraReturnGoodsAuthorization(RGA)numberhasbeen

assignedbyVIAIR®Corporation.ToobtainRGA,faxacopyofyourreceiptto(949)585-0188.Forcompletewarrantydetails,please

visit:www.viaircorp.com/warranty

PLEASE NOTE:

THISWARRANTYCOVERSPRODUCTDEFECTSONLY;ITDOESNOTCOVERINCIDENTALORCONSEQUENTIALDAMAGES

ASRESULTOFMISUSEORABUSE.

ThisManualisproprietarytoVIAIR®Corporationandnoownershiprightsareherebytransferred.NopartoftheManualshallbe

used,reproduced,translated,converted,adapted,storedinaretrievalsystem,communicatedortransmittedbyanymeans,forany

commercialpurpose,includingwithoutlimitation,sale,resale,license,rentalorlease,withoutthepriorexpresswrittenconsentofVIAIR®.

VIAIR®doesnotmakeanyrepresentations,warrantiesorguarantees,expressorimplied,astotheaccuracyorcompletenessofthe

Manual.UsersmustbeawarethatupdatesandamendmentswillbemadefromtimetotimetotheManual.Itistheuser’sresponsibility

todeterminewhethertherehavebeenanysuchupdatesoramendments.NeitherVIAIR®noranyofitsdirectors,ocers,employees

oragentsshallbeliableincontract,tortorinanyothermannerwhatsoevertoanypersonforanyloss,damage,injury,liability,costor

expenseofanynature,includingwithoutlimitationincidental,special,directorconsequentialdamagesarisingoutoforinconnection

withtheuseoftheManual.

R2-060122

SINGLE “C” MODEL

COMPRESSOR WIRING DIAGRAM

15 Edelman

Irvine, CA 92618

949-585-0011

www.viaircorp.com

Battery

To Keyed

Power Source

12V 40A

Relay

Fuse

Pressure

Switch

Rev.1

Wiring Diagram:

(Fuse Not Included)

* fuse, relay, pressure switch not included.

AMERICAN WIRE GAUGE GUIDE 12-VOLT:

AmpDraw

Lengthofwirefrombatteryto

compressor(infeet)

5 10 15 20

5 16 16 16 14

10 16 14 12 10

15 16 12 10 10

20 14 10 10 8

25 14 10 8 6

30 12 10 8 6

40 12 8 6 6

50 10 6 6 4

60 10 6 4 4

VIAIR 410 SS Stealth-Series Compressor User manual

VIAIR 410 SS Stealth-Series Compressor User manual

VIAIR 410 SS Stealth-Series Compressor User manual

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