Shop fox M1013 User manual

Category
Circular saws
Type
User manual

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Woodstock Technical Support .................. 2
Machine Specifications .......................... 3
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Standard Machinery Safety ..................... 6
Additional Safety for
Metal Cutting Bandsaws ......................... 8
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0
110V/220V Operation ............................ 9
Extension Cords .................................. 9
Electrical Specifications ........................ 9
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ('
Unpacking ....................................... 10
Inventory ........................................ 10
Machine Placement ............................ 11
Cleaning Machine ............................... 11
Wheels, Feet, and Cabinet ................... 12
Shipping Strap Removal
& Stop Adjustment ............................. 14
Squaring Vise to Blade ........................ 14
Chip Tray & Cast Iron Stop .................... 15
Automatic OFF Adjustment ................... 16
Pulley Cover ..................................... 17
Blade Tension ................................... 18
Blade Guides .................................... 19
Test Run .......................................... 20
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General .......................................... 21
Operation ........................................ 21
Blade Speed ..................................... 23
Blade Selection ................................. 24
Feed Rate ....................................... 25
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )-
General .......................................... 26
Cleaning ......................................... 26
Lubrication ...................................... 26
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ).
General .......................................... 27
Blade Change ................................... 27
Blade Tracking .................................. 29
Electrical Safety Instructions ................. 30
Wiring Diagram ................................. 31
Troubleshooting ................................. 32
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *+
Motor & Feed Rate Control ................... 34
Saw Assembly ................................... 36
Stand Assembly ................................. 38
Guides & Shafts ................................ 40
Machine Labels ................................. 42
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This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
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If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
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Type .......................................................................................... TEFC Capacitor Start Induction
Horsepower ...............................................................................................................
1
2 HP
Voltage ................................................................................................................ 110/220V
Prewired ..................................................................................................................... 110V
Phase ....................................................................................................................... Single
Amps .......................................................................................................................7/3.5A
Speed .................................................................................................................. 1725 RPM
Cycle ........................................................................................................................ 60 Hz
Number Of Speeds ............................................................................................................. 1
Power Transfer .................................................................................................... V-Belt Drive
Bearings ............................................................................................... Sealed and Lubricated
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Blade Speeds ..........................................................................................80, 120, 200 FPM
Blade Length ........................................................................................................64
1
2"
Head Swivel ........................................................................................................... 45°
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Angle Cuts .......................................................................................... 45° Right, 60° Left
Vise Jaw Depth ...................................................................................................... 4
3
8"
Vise Jaw Height ..................................................................................................... 2
1
2"
Max. Capacity Rectangular Height @ 90° .......................................................................... 5"
Max. Capacity Rectangular Width @ 90° ........................................................................... 6"
Max. Capacity Rectangular Height @ 60° ....................................................................... 1
3
4"
Max. Capacity Rectangular Width @ 60° ....................................................................... 2
3
16"
Max. Capacity Rectangular Height @ 45° ......................................................................2
15
16"
Max. Capacity Rectangular Width @ 45° ........................................................................ 3
3
4"
Max. Capacity Round @ 90° .......................................................................................... 5"
Max. Capacity Round @ 60 ......................................................................................... 1
3
4"
Max. Capacity Round @ 45° ....................................................................................... 3
3
4"
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Length ................................................................................................................... 12"
Width .................................................................................................................. 4
1
2"
Floor To Cutting Area Height ........................................................................................ 29"
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Weight .................................................................................................................. 150 lbs.
Length ......................................................................................................................... 39"
Width .......................................................................................................................23
3
8"
Height ......................................................................................................................54
3
4"
Foot Print (Length/Width) .....................................................................................26
1
2" x 20
1
2"
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Table .............................................................................................. Precision-Ground Cast Iron
Wheels ..................................................................................................... Machined Cast Iron
Body ..................................................................................................................... Cast Iron
Base ..............................................................................Formed & Welded Steel w/Coolant Sump
Wheel Cover ..................................................................................................... Formed Steel
Paint ........................................................................................................................Epoxy
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Weight ................................................................................................................... 176 lbs.
Length ......................................................................................................................... 41"
Width .......................................................................................................................... 19"
Height ......................................................................................................................... 22"
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Switch ..................................................................................................... Automatic Shut-Off
Switch Voltage ............................................................................................................. 110V
Cord Length ................................................................................................................. 6 ft.
Cord Gauge ............................................................................................................18 gauge
Recommended Breaker Size for 110V ................................................................................... 15A
Recommended Breaker Size for 220V ................................................................................... 15A
Included Plug Type ................................................................................................. NEMA 5-15
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Wheel Size .................................................................................................................... 13"
Blade Guides .............................................................................................. Adjustable Carbide
ISO Factory ............................................................................................................ ISO 9001
Country of Origin ......................................................................................................... China
Warranty ................................................................................................................. 2 Years
Serial Number Location .................................................................Machine ID Label on Body Frame
Assembly Time ......................................................................................................30 Minutes
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Control Panel Conveniently Located
Adjustable Hydraulic Downfeed
Quick Release Vise for Rapid Workpiece Change-Out
Blade Included
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Blade Tension Knob
Blade Guide Knob
Blade Guides
Pulley Cover
Heavy-Duty Motor
Hydraulic Cylinder
& Feed Rate Dial
ON/OFF Push-Button
Switch Assembly
Table Angle ScaleCast Iron Stop
Gearbox
Blade Tension Gauge
Vise Clamp
Handwheel
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(% 9cX[\:fe[`k`fe1 Do not operate with a dull, cracked or badly worn blade—they can break during
use or greatly decrease cutting performance. Inspect blades for cracks and missing teeth before
each use.
)% 9cX[\I\gcXZ\d\ek1 Wear gloves to protect hands and safety glasses to protect eyes when
replacing the blade. When replacing blades, make sure teeth face forward and down toward the
table in the direction of blade travel.
*% Nfibg`\Z\?Xe[c`e^1 Your hands can be cut or drawn into the blade during operation if the
workpiece moves unexpectedly. Always keep your hands a safe distance away from the moving
blade.
+% DX^e\j`ld=`i\?XqXi[1 Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting
fluid or overheating material could lead to an extremely hot fire that is difficult to extinguish.
Additionally, do not allow magnesium swarf or dust to pile up around the machine and only dispose
of the waste using approved methods.
,% ?fkJli]XZ\j1 Be aware that touching hot workpieces or chips after welding, grinding, or cutting
can cause burns.
-% :lkk`e^=cl`[JX]\kp1 If cutting fluid is used for operations, only use the minimum amount
necessary, and promptly clean it from the machine and work area after use. Cutting fluid is
associated with skin disease, lung damage, and cancer. Avoid breathing, ingesting, or touching
cutting fluid and always wear approved personal protective equipment when using or cleaning it.
Always follow the manufacturer's recommendation to ensure safe and appropriate use.
.% <ekXe^c\d\ek?XqXi[j1 Always keep the blade guard correctly positioned and wheel doors closed
and secured when bandsaw is in operation. Loose clothing, jewelry, long hair and work gloves can
be drawn into working parts.
/% LejkXYc\Nfibg`\Z\j1 Workpieces that cannot be supported or stabilized without a vise or jig
should not be cut on a vertical metal-cutting bandsaw, because they can unexpectedly move while
cutting and draw the operator's hands into the blade causing serious personal injury. Examples are
chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or
rotations parts, etc.
0% :c\Xi`e^:_`gj1 Metal chips can easily cut skin—even through a piece of cloth. Avoid clearing chips
by hand or with a rag. Use a brush or vacuum to clear metal chips.
-9-
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<C<:KI@:8C
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
Use a cord rated for Standard Service (S).
Do not use an extension cord longer than 50 feet.
Ensure that the cord has a ground wire and pin.
Use the gauge size listed below as a minimum.
<ok\ej`fe:fi[j
(('M&))'MFg\iXk`fe
The ModelM1013 is prewired for 110V operation. For 220V
operation, the motor must be re-wired as directed by
the wiring diagram on the inside of the motor junction
box cover. If this diagram is not available, use the wiring
diagram on GX^\*(.
The power supply circuit used for this machine MUST be
grounded and rated for the amperage given below. Never
replace a circuit breaker with one of higher amperage
without consulting a qualified electrician to ensure
compliance with wiring codes.
This machine must be grounded! The cord supplied with
this machine comes with a grounding wire. If your outlet
does not accommodate a ground pin, have it replaced by
a qualified electrician.
@]pflXi\lejli\XYflkk_\n`i`e^Zf[\j`epfliXi\X
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ZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb%
-$(,G -$(,I
=`^li\)% NEMA 5-15 and 6-15 plugs and
receptacles.
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110V Op eration
7 Amps 15A NEMA 5-15 (incl.) 14 Gauge
220V Operation
3.5 Amps
15A
NEMA 6-15 (not incl.) 16 Gauge
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This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
LegXZb`e^
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The following is a description of the main components
shipped with the Model M1013. Lay the components out to
inventory them.
Efk\1 @]pflZXek]`e[Xe`k\dfek_`jc`jk#Z_\Zbk_\
dflek`e^cfZXk`fefek_\dXZ_`e\fi\oXd`e\k_\
gXZbX^`e^dXk\i`XcjZXi\]lccp%FZZXj`feXccpn\gi\$`ejkXcc
Z\ikX`eZfdgfe\ekj]fijX]\ij_`gg`e^%
@em\ekfip=`^li\*  Hkp
8% Base ..........................................................1
9% Front Panel .................................................1
:% Rear Panel ..................................................1
;% Right Panel .................................................1
<% Left Panel ...................................................1
=% Chip Tray ....................................................1
>% Feet ..........................................................4
?% Axle ..........................................................1
@% V-Belt ........................................................1
@em\ekfip
A% Belt Cover .................................1
B% Work Stop ..................................1
C% Work Stop Shaft ...........................1
D% Wheels .....................................2
8jj\dYcp?Xi[nXi\EfkJ_fne 1
—Hex Wrench 4mm ............................1
—Hex Bolt M8-1.25 x 30 .......................4
—Flat Washer 17mm (Wheels) ...............4
—Flat Washer 8mm ............................4
—Cotter Pin
1
8" x 1" (Wheels) ...............2
—Hex Nut M8-1.25 (Feet) .....................2
—Phillips Head Screw M6-1 x 12 ........... 16
—Flat Washer 6mm .......................... 16
—Hex Bolt
1
4"-20 x
1
2" .......................2
—Flat Washer
1
4" ..............................2
=`^li\*% Model M1013 inventory.
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 =cffiCfX[1 This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
 Nfib`e^:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.
 C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye strain.
 <c\Zki`ZXc1Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
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cfZb`e^Xcc\ekiXeZ\jn_\e
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\hl`gd\ek%
:c\Xe`e^DXZ_`e\
The table and other unpainted parts of your
metal cutting bandsaw are coated with a waxy
grease that protects them from corrosion during
shipment. Clean this grease off with a solvent
cleaner or citrus-based degreaser. DO NOT use
chlorine-based solvents such as brake parts
cleaner or acetone—if you happen to splash
some onto a painted surface, you will ruin the
finish.
DXZ_`e\GcXZ\d\ek
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=`^li\+% Installing wheels and feet.
=`^li\,% Front and rear panels installed.
=`^li\-% Left panel installed.
This bandsaw is shipped with four rubber feet with posts
and two wheels with an axle. It is your option to install
four rubber feet if you do not need to move the bandsaw,
or install the axle and wheels if you need to move the
bandsaw regularly.
Kf`ejkXcck_\n_\\cj#]\\k#Xe[k_\ZXY`e\k#[fk_\j\
jk\gj1
(% At the end of the base with the axle holes, insert
the axle into the base (see =`^li\+).
)% Slide a 17mm flat washer and wheel onto each end
of the axle, followed by another 17mm flat washer
and cotter pin.
*% Thread a 3⁄8-16 hex nut on both rubber feet.
+% Thread rubber feet into the base (see =`^li\+).
,% Position the base on the floor, and adjust the feet
until the base is level and stable.
-% Tighten the hex nuts against the base to lock the
feet in position.
.% Position the front and rear panels on the base and
install the panels to the base with four M6-1 x 12
Phillips head screws and 6mm flat washers, as shown
in =`^li\,.
/% Position the left panel between the front and rear
panels, and secure it in place with six M6-1 x 12
Phillips head screws and 6mm flat washers, as shown
in =`^li\-.
-13-
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=`^li\.% Installing right panel.
=`^li\/% Installing bandsaw to cabinet.
0% Position the right panel between the front and rear
panel, and secure it in place with six M6-1 x 12
Phillips head screws and 6mm flat washers, as shown
in =`^li\..
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('% With the help of an assistant or a hoisting device,
place the bandsaw onto the cabinet.
((% Secure the bandsaw to the cabinet with four M8-1.25
x 30 hex bolts and 8mm flat washers, as shown in
=`^li\/.
-14-
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To ensure that your bandsaw arrives without damage to
the hinge system, a shipping strap was installed. After
removing the shipping strap, you will have to make a
series of adjustments, beginning with the feed stop bolt.
Kfi\dfm\k_\j_`gg`e^jkiXgXe[X[aljkk_\]\\[jkfg
Yfck#[fk_\j\jk\gj1
(% Remove the shipping strap hex bolt and strap with a
12mm wrench, as shown in =`^li\0.
Efk\1 B\\gk_`jj_`gg`e^jkiXg`ek_\\m\ekk_Xkpfl
dljkkiXejgfikfij_`gk_\YXe[jXn%
)% Adjust the feed stop bolt and jam nut with a 14mm
wrench (=`^li\('), so the bandsaw blade teeth
are just below the table surface when the cut is
complete.
=`^li\0% Removing shipping strap.
Shipping Brace
=`^li\('% Feed stop bolt.
Feed Stop
Bolt
JhlXi`e^M`j\kf9cX[\
To ensure that your bandsaw will make cuts that match
the degree scale, you must make sure to square the vise
to the blade.
KfjhlXi\k_\m`j\kfk_\YcX[\#[fk_\j\jk\gj1
(% Rotate the headstock until the pointer reads "0" on
the tabletop scale, and tighten the headstock lock
lever so the headstock stays indexed at zero.
)% Using a 6mm wrench, loosen the two cap screws that
hold the vise to the table, as shown in =`^li\((.
*% Using a small machinists square, adjust the vise so it
is square to the blade.
+% Tighten the two cap screws, so the vise and blade
are square with one another.
=`^li\((% Squaring vise to blade,
headstock, and table scale.
Headstock
Lock
Lever
-15-
D('(*Fne\ijDXelXcD]^%J`eZ\-&'0
J<KLG
:_`gKiXp:Xjk@ife
Jkfg
The chip tray directs small workpieces into a bucket when
the cut is complete. The cast iron stop allows you to
repeat cuts at the same length.
Kf`ejkXcck_\Z_`gkiXpXe[ZXjk`ifejkfg#[fk_\j\
jk\gj1
(% Position the chip tray, as shown in =`^li\().
)% Insert the stop rod approximately
3
4" into the saw
until the end of the rod is just flush with the inside
casting surface, as shown in =`^li\(*.
*% Use a 4mm hex wrench to tighten the set screw
shown in =`^li\(*.
+% Slide the cast iron stop onto the stop rod and tighten
the set screw in the side of the stop, as shown in
=`^li\(+.
=`^li\()% Chip tray installed.
Chip Tray
=`^li\(*% Installing stop rod.
Set Screw
=`^li\(+% Cast iron stop installed.
Set Screw
-16-
D('(*Fne\ijDXelXcD]^%J`eZ\-&'0
J<KLG
8lkfdXk`ZF==
8[aljkd\ek
After you have removed the shipping strap and have
adjusted the headstock stop bolt, you must adjust the
OFF button lever stop bolt, so the bandsaw shuts OFF
automatically when a cut is complete.
Kfj\kk_\X[aljkk_\F==Ylkkfe#[fk_\j\jk\gj1
(% With the headstock in the complete down position,
loosen the 12mm stop bolt and jam nut shown in
=`^li\(,.
)% Push down on the OFF button lever so the button is
completely depressed.
*% While keeping the lever depressed, use your
fingertips to turn the stop bolt until the head just
touches the lever.
4. Back off the stop bolt
1
3 turn and tighten the jam
nut.
=`^li\(,% Automatic OFF components.
Stop Bolt
& Jam Nut
OFF Button
Lever
-17-
D('(*Fne\ijDXelXcD]^%J`eZ\-&'0
J<KLG
Glcc\p:fm\i
=`^li\(-% Positioning the pulley cover.
When opened, the pulley cover gives you access to change
the pulley ratio so the bandsaw can cut at one of three
speeds.
<EK8E>C<D<EK?8Q8I;
D8B< JLI< k_\ YXe[jXn `j
legcl^^\[ Y\]fi\ gifZ\\[`e^
Fk_\in`j\# j\m\i\ `ealip dXp
fZZli%
Kf`ejkXcck_\glcc\pZfm\i#[fk_\j\jk\gj1
(% Position and rotate the pulley cover into place, as
shown in =`^li\(-.
)% Install the two
1
4-20 x
1
2" hex bolts and washers to
secure the pulley cover.
*% Loosen the belt tension knob enough to install the
belt on the appropriate pulley that will give the
required blade speed. Refer to 9cX[\Jg\\[ on GX^\
)* for blade speed selections.
+% Adjust the belt tension knob (=`^li\(.), so the
belt has approximately
1
4" deflection when pressed
in between the pulleys, then close and secure the
cover.
=`^li\(.% Belt tension knob.
Belt Tension
Knob
-18-
D('(*Fne\ijDXelXcD]^%J`eZ\-&'0
J<KLG
9cX[\K\ej`fe
Proper blade tension is essential to long blade life,
straight cuts, and efficient cutting.
Two major signs that you do not have proper blade
tension are: 1) the blade stalls in the cut and slips on the
wheels, and 2) the blade frequently breaks from being too
tight.
=`^li\)'% Typical blade tension scale.
Blade Tension Scale
;`jZfee\Zk YXe[jXn ]ifd gfn\i
9<=FI< dXb`e^ Xe[ X[aljkd\ekj
kfk_\dXZ_`e\
=`^li\(/%Raising and locking headstock.
Safety
Stop
Cylinder
Lock Pin
=`^li\(0%Blade tension adjustment knob.
Blade
Tension
Knob
Kfj\kk_\YcX[\k\ej`fe#[fk_\j\jk\gj1
(% Make sure the blade is tracking properly (refer
to 9cX[\KiXZb`e^ on GX^\)0 for detailed
instructions).
)% Remove the cylinder lock pin, raise the headstock to
the full vertical position, and push the safety stop
inward to lock the headstock in the vertical position
(see =`^li\(/ .
*% Open the blade cover, as shown in =`^li\(0#slide
the blade guides as far apart as possible, then
secure them in place
+% Turn the blade tension knob until the blade is snug,
and the blade tension scale indicates "medium" (see
=`^li\)').
,% Adjust the blade guides as instructed in the next
subsection
-% Close and secure the blade guard.
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Shop fox M1013 User manual

Category
Circular saws
Type
User manual
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