Woodstock SHOP FOX M1039 User manual

Brand: Woodstock

Model: SHOP FOX M1039

Type: User manual

This manual is also suitable for

M1039

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Woodstock Technical Support ............................................................................ 3

About Your New 12-Speed Drill Press ................................................................... 3

Specifications ............................................................................................... 4

J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%-

Additional Safety Instructions for Drill Presses ........................................................ 8

<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0

110V/220V Operation ...................................................................................... 9

Extension Cords ............................................................................................ 9

Grounding ................................................................................................... 9

J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ('

Unpacking ................................................................................................. 10

Inventory .................................................................................................. 10

Machine Placement ...................................................................................... 11

Cleaning Machine......................................................................................... 11

Mounting to Shop Floor.................................................................................. 12

Column and Base ......................................................................................... 13

Table Bracket ............................................................................................. 13

Headstock ................................................................................................. 15

Drill Chuck and Arbor .................................................................................... 16

Downfeed Handles and Belt Cover Knob ............................................................. 17

Light (110V Only) ......................................................................................... 17

Table ....................................................................................................... 17

Recommended Adjustments ............................................................................ 18

Test Run .................................................................................................... 18

FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (0

General .................................................................................................... 19

Installing/Removing Bits ................................................................................ 19

Choosing Speeds .......................................................................................... 20

Changing Speeds ......................................................................................... 20

Drilling ..................................................................................................... 23

Depth Stop ................................................................................................ 23

Adjusting Table ........................................................................................... 24

Arbor Removal ............................................................................................ 25

D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )-

General .................................................................................................... 26

Cleaning ................................................................................................... 26

Table, Column, & Base .................................................................................. 26

Lubrication ................................................................................................ 26

V-Belts ..................................................................................................... 26

J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ).

General .................................................................................................... 27

Depth Stop Calibration .................................................................................. 27

Feed Shaft Spring Tension .............................................................................. 28

Electrical Components .................................................................................. 29

Wiring Diagram ........................................................................................... 30

Troubleshooting........................................................................................... 31

Table/Column Breakdown............................................................................... 33

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Headstock Breakdown ................................................................................... 34

Parts List ................................................................................................... 35

Safety Label Placement ................................................................................. 36

N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% */

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We stand behind our machines! In the event that questions arise about your machine, parts are miss-

ing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or

send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q. Our knowledgeable staff will help you troubleshoot prob-

lems and send out parts for warranty claims.

Your new E:AB8AJ

12-Speed Drill Press has been specially designed to provide many years of trouble-

free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure

safe and reliable operation.

This drill press has a moveable table and headstock, both capable of 360º rotation around the column.

The Model M1039 has a 20" swing and is capable of drilling 1

⁄4" steel. Spindle speeds range from 210

RPM to 3300 RPM, and speeds are easily changed via the V-belt pulley system.

Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our

intent to include all the information necessary for safety, ease of assembly, practical use and durability

of this product.

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If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.

If you have comments about this manual, please contact us at:

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Approximate Machine Weight ...................................................................... 320 lbs.

Length/Width/Height ....................................................................34

⁄4 x 21 x 70

⁄4"

Footprint .............................................................................................. 23 x 18"

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Type ....................................................................... TEFC Capacitor Start Induction

Horsepower ............................................................................................ 1

⁄2 HP

Voltage .......................................................... 110/220V (prewired 110V), Single-Phase

Amps .................................................................................................. 15A/7.5A

Speed ................................................................................................ 1725 RPM

Cycle ...................................................................................................... 60 Hz

Number of Speeds ........................................................................................... 1

Power Transfer .................................................................................. V-Belt Drive

Bearings ............................................................................Shielded and Lubricated

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Spindle Taper .............................................................................................MT#4

Spindle Travel .............................................................................................4

⁄4"

Distance fom Spindle to Column ......................................................................... 10"

Distance fom Spindle to Table ........................................................................ 28

⁄2"

Distance fom Spindle to Base ......................................................................... 50

⁄4"

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Table Length/Width/Thickness ....................................................... 18

⁄4 x 16

⁄4 x 1

⁄2"

Vertical Table movement ........................................................ Crank Handle Operation

Table Swing .......................................................................................... 360 deg.

Table Tilt .............................................................................Left and Right 90 deg.

Table Swivel Around Center ........................................................................270 deg.

Table Swivel Around Column ...................................................................... 360 deg.

Maximum Movement of Worktable ...................................................................... 22"

T-Slots ......................................................................................................... 3

T-Slot Length/Width ............................................................................. 14

⁄2 x 1

⁄2"

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Swing ........................................................................................................ 20"

Drilling Capacity ................................................................................ 1

⁄4" in Steel

Spindle Speeds .............210, 310, 400, 440, 630, 670, 1260, 1430, 1650, 2050, 2350, 3300 RPM

Chuck Type/Size .............................................................. JT3 16mm (

⁄8") Key Chuck

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Column Diameter ...................................................................................... 3.642"

Illumination ................................................................................110V, 60W Socket

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=`^li\)% M1039 table controls.

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8% Light Switch (110V only)

9% Power Switch

:% Belt Tension Lock

;% Torsion Spring

<% Lash Screw

=% Depth Stop

>% Belt Tension Lever

?% Scale

@% Table Height Crank Handle

A% Small Lock Lever

B% Large Lock Lever

=`^li\(% M1039 headstock controls.

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injury hazards to untrained users.

)% 8CN8PJLJ<8EJ@8GGIFM<;J8=<KP>C8JJ<JN?<EFG<I8K@E>D8:?@E<IP% Everyday eye-

glasses only have impact resistant lenses—they are NOT safety glasses.

*% 8CN8PJN<8I8E@FJ?8GGIFM<;I<JG@I8KFIN?<EFG<I8K@E>D8:?@E<IPK?8KGIF;L:<J

;LJK% Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.

+% 8CN8PJLJ<?<8I@E>GIFK<:K@FEN?<EFG<I8K@E>D8:?@E<IP% Machinery noise can cause

permanent hearing damage.

,% N<8IGIFG<I8GG8I<C% DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which

may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-

slip footwear.

-% E<M<IFG<I8K<D8:?@E<IPN?<EK@I<;#FILE;<IK?<@E=CL<E:<F=;IL>JFI8C:F?FC%

Be mentally alert at all times when running machinery.

.% FECP8CCFNKI8@E<;8E;GIFG<ICPJLG<IM@J<;G<IJFEE<CKFFG<I8K<D8:?@E<IP% Make

sure operation instructions are safe and clearly understood.

/% B<<G:?@C;I<E8E;M@J@KFIJ8N8P% Keep all children and visitors a safe distance from the work

area.

0% D8B<NFIBJ?FG:?@C;GIFF=% Use padlocks, master switches, and remove start switch keys.

('% E<M<IC<8M<N?<ED8:?@E<@JILEE@E>% Turn power F== and allow all moving parts to come

to a complete stop before leaving machine unattended.

Indicates an imminently hazardous situation which, if not avoided, WILL

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY

result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper

operation of the equipment, and/or a situation that may cause damage

to the machinery.

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((%;FEFKLJ<@E;8E><IFLJ<EM@IFED<EKJ% DO NOT use machinery in damp, wet locations, or

where any flammable or noxious fumes may exist.

()%B<<GNFIB8I<8:C<8E8E;N<CCC@K% Clutter and dark shadows may cause accidents.

(*% LJ<8>IFLE;<;<OK<EJ@FE:FI;I8K<;=FIK?<D8:?@E<8DG<I8><% Undersized cords

overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension

cords for 220V machinery.

(+% 8CN8PJ;@J:FEE<:K=IFDGFN<IJFLI:<9<=FI<J<IM@:@E>D8:?@E<IP% Make sure switch is

in OFF position before reconnecting.

(,% D8@EK8@ED8:?@E<IPN@K?:8I<% Keep blades sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

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(.%I<DFM<8;ALJK@E>B<PJ8E;NI<E:?<J% Make a habit of checking for keys and adjusting

wrenches before turning machinery FE.

(/% :?<:B=FI;8D8><;G8IKJ9<=FI<LJ@E>D8:?@E<IP% Check for binding and alignment of

parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine

operation. Repair or replace damaged parts.

(0% LJ<I<:FDD<E;<;8::<JJFI@<J% Refer to the instruction manual for recommended accessories.

The use of improper accessories may cause risk of injury.

)'%;FEFK=FI:<D8:?@E<IP% Work at the speed for which the machine or accessory was designed.

)(% J<:LI<NFIBG@<:<% Use clamps or a vise to hold the workpiece when practical. A secured

workpiece protects your hands and frees both hands to operate the machine.

))% ;FEFKFM<II<8:?% Keep proper footing and balance at all times.

)*% D8EPD8:?@E<JN@CC<A<:KK?<NFIBG@<:<KFN8I;K?<FG<I8KFI% Know and avoid condi-

tions that cause the workpiece to "kickback."

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G<FGC<8E;8E@D8CJ#especially fine dust. Make sure you know the hazards associated with the

type of dust you will be exposed to and always wear a respirator approved for that type of dust.

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(% <P<&=8:<&?8E;GIFK<:K@FE% A face shield used with safety glasses is recommended. Always

keep hands and fingers away from the drill bit. Never hold a workpiece by hand while drilling! DO

NOT wear gloves when operating the drill.

)% J<:LI@E>9@K% Properly tighten and securely lock the drill bit in the chuck.

*% :FII<:K9@K% Use only round, hex, or triangular shank drill bits, or tapered shank drill bits mated

with the appropriate sleeve.

+% 8;ALJK@E>B<PJ8E;NI<E:?<J% Remove all adjusting keys and wrenches before turning the

machine FE.

,% ;I@CC@E>J?<<KD<K8C% Never drill sheet metal unless it is securely clamped to the table.

-% JLI=8:<&NFIBG@<:<GI<G8I8K@FE% Never turn the drill press FE before clearing the table

of all objects (tools, scrap wood, etc.) DO NOT drill material that does not have a flat surface,

unless a suitable support is used.

.% ;8D8><;KFFCJ% Never use tools in poor condition. Dull or damaged cutting tools are hard to

control and may cause serious injury.

/% ;I@CCFG<I8K@FE% Never start the drill press with the drill bit pressed against the workpiece.

Feed the drill bit evenly into the workpiece. Back the bit out of deep holes. Turn the machine

F== and clear chips and scrap pieces with a brush. Shut power F==, remove drill bit, and clean

table before leaving the machine.

0% FG<I8K@E>JG<<;% Always operate your drill press at speeds that are appropriate for the drill bit

size and the material that you are drilling.

('% D8@EK<E8E:<&JG<<;:?8E><J% Never do maintenance or change speeds with the machine

plugged in.

((% DFLEK@E>NFIBG@<:<J% Use clamps or vises to secure workpiece before drilling. Position work

so you avoid drilling into the table.

()% K89C<CF:B% Make sure the table lock is tightened before starting the drill press.

-9-

D('*0()$Jg\\[;i`ccGi\jj

<C<:KI@:8C

We do not recommend using an extension cord for 220V

operation. When it is necessary to use an extension cord,

use the following guidelines:

• Use cords rated for Standard Service

• Never exceed a length of 50 feet

• Ensure cord has a ground wire and pin

• Do not use cords in need of repair

<ok\ej`fe:fi[j

>ifle[`e^

This machine must be grounded! The electrical cord sup-

plied with this machine comes with a grounding pin. Do

not remove it. If converting to 220V operation, always

use a plug with a ground pin. If your outlet does not

accommodate a ground pin, have it replaced by a quali-

fied electrician or have an appropriate adapter installed.

Efk\1 N_\elj`e^XeX[Xgk\i#k_\X[Xgk\idljkY\

^ifle[\[%

(('M&))'MFg\iXk`fe

The E:AB8AJ



ModelM1039 is prewired for 110V opera-

tion, but may be rewired for 220V operation. To do this,

consult the wiring diagram in the back of this manual.

Always connect this machine to a dedicated circuit (wire,

breaker, plug, receptacle) with a verified ground, using

the recommended circuit breakers and plugs/receptacles

listed at the bottom of this page.

Never replace a circuit breaker with one of higher amper-

age without consulting a qualified electrician to ensure

compliance with wiring codes.@]pflXi\lejli\XYflk

k_\n`i`e^Zf[\j`epfliXi\XfigcXekfZfee\Zkpfli

dXZ_`e\kfXj_Xi\[Z`iZl`k#pfldXpZi\Xk\X]`i\_Xq$

Xi[ÇZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb%

K_`j \hl`gd\ek dljk Y\ ^ifle[\[%

Le[\i ef Z`iZldjkXeZ\j j_flc[ k_\

^ifle[`e^ g`e Y\ i\dfm\[ ]ifd Xep

k_i\\$gife^\[ gcl^ fi j\i`flj `ealip

dXpfZZli%

6-15 P

6-15 R

=`^li\*% NEMA 5-15 and 6-15 plug wiring.

Fg\iXk`e^MfckX^\ 8dg;iXn 9i\Xb\iJ`q\ Gcl^&I\Z\gkXZc\ <ok\ej`fe:fi[

110V Operation 15 Amps

20A

NEMA 5-15 12 Gauge, NEMA 5-15

220V Operation 7.5 Amps 15A NEMA 6-15 14 Gauge, NEMA 6-15

-10-

D('*0()$Jg\\[;i`ccGi\jj

J<KLG

The E:AB8AJ



Model M1039 has been carefully pack-

aged for safe transporting. If you notice the machine has

been damaged, please contact your authorized

E:AB

8AJ



dealer immediately.

LEGCL> gfn\i Zfi[ Y\]fi\ pfl [f

Xep Xjj\dYcp fi X[aljkd\ek kXjbj

Fk_\in`j\# j\i`flj g\ijfeXc `ealip kf

pflfifk_\ijdXpfZZli

LegXZb`e^

J<KLG

The following is a description of the main components

shipped with the

E:AB8AJ

Model M1039. Lay the

components out to inventory them.

Efk\1 Jfd\gXikjXe[_Xi[nXi\dXpXci\X[pY\

`ejkXcc\[fek_\dXZ_`e\%DXb\jli\kfZ_\Zbk_\

dXZ_`e\n_\epfllj\k_`j`em\ekfipc`jk%

9fo@em\ekfip=`^li\+ Hkp

8% Base ......................................................... 1

9% Table ........................................................ 1

:% Table Bracket .............................................. 1

;% Headstock .................................................. 1

<% Column ..................................................... 1

?Xi[nXi\Xe[KffcjEfkJ_fne 

• Large Lock Lever ..........................................1

• Small Lock Lever ..........................................1

• Crank handle ...............................................1

• Handle .......................................................1

• Arbor ........................................................1

• Drift Key ....................................................1

• Chuck ........................................................1

• Chuck Key ...................................................1

• Downfeed Handles.........................................3

• Lock Wrench ................................................1

• Pinion ........................................................1

• Belt Cover Knob ............................................1

• Hex Wrench 3mm ..........................................1

• Hex Wrench 4mm ..........................................1

• Hex Wrench 5mm ..........................................1

• Hex Bolt M12-1.75 x 45mm ..............................4

@em\ekfip

If any parts are missing, examine the pack-

aging for the missing parts. For any missing

parts, find the part number in the back

of this manual and contact Woodstock

International, Inc. at (360) 734-3482 or at

k\Z_$jlggfik7j_fg]fo%Y`q

JL==F:8K@FE?8Q8I;

@dd\[`Xk\cp [`jZXi[ Xcc

gcXjk`Z YX^j Xe[ gXZb$

`e^ dXk\i`Xcj kf \c`d`$

eXk\Z_fb`e^&jl]]fZXk`fe

_XqXi[j]fiZ_`c[i\eXe[

Xe`dXcj%

=`^li\+% Large component inventory.

-11-

D('*0()$Jg\\[;i`ccGi\jj

J<KLG

 =cffiCfX[1 This machine distributes a

heavy load in a small footprint. Some floors

may require additional bracing to support

both machine and operator.

 Nfib`e^:c\XiXeZ\j1 Consider existing and

anticipated needs, size of material to be

processed through the machine, and space

for auxiliary stands, work tables or other

machinery when establishing a location for

your drill press.

 C`^_k`e^1 Lighting should be bright enough

to eliminate shadow and prevent eye strain.

D8B<pflij_fgÈZ_`c[

jX]\%É <ejli\ k_Xk pfli

nfibgcXZ\ `j `eXZZ\jj`Yc\

kf pfle^jk\ij Yp Zcfj`e^

Xe[ cfZb`e^ Xcc \ekiXeZ\j

n_\epflXi\XnXp%E<M<I

Xccfn lekiX`e\[ m`j`kfij `e

pfli j_fg n_\e Xjj\d$

Yc`e^# X[aljk`e^ fi fg\iXk$

`e^\hl`gd\ek%

:c\Xe`e^DXZ_`e\

The table and other unpainted parts of your

machine type are coated with a waxy grease

that protects them from corrosion during ship-

ment. Clean this grease off with a solvent clean-

er or citrus-based degreaser. DO NOT use chlo-

rine-based solvents such as brake parts cleaner

or acetone—if you happen to splash some onto a

painted surface, you will ruin the finish.

DXZ_`e\GcXZ\d\ek

LJ<_\cg\ijfigfn\ic`]k$

`e^\hl`gd\ekkfc`]kk_`j

[i`cc gi\jj% Fk_\in`j\#

j\i`flj g\ijfeXc `ealip

dXpfZZli%

E<M<I lj\ ^Xjfc`e\ fi

fk_\i g\kifc\ld$YXj\[

jfcm\ekj kf Zc\Xe n`k_%

Dfjk  _Xm\ cfn ]cXj_

gf`ekj# n_`Z_dXb\ k_\d

\oki\d\cp ]cXddXYc\%

8 i`jb f] \ogcfj`fe Xe[

Ylie`e^ \o`jkj `] k_\j\

gif[lZkjXi\lj\[%J\i`flj

g\ijfeXc`ealipdXpfZZli

`]k_`jnXie`e^`j`^efi\[

8CN8PJ nfib `e n\cc$

m\ek`cXk\[Xi\Xj]Xi]ifd

gfjj`Yc\ `^e`k`fe jfliZ\j

n_\e lj`e^ jfcm\ekj kf

Zc\Xe dXZ_`e\ip% DXep

jfcm\ekj Xi\ kfo`Z n_\e

`e_Xc\[fi`e^\jk\[%Lj\

ZXi\ n_\e [`jgfj`e^

f] nXjk\ iX^j Xe[

kfn\cj kf Y\ jli\ k_\p

;F EFK Zi\Xk\ ]`i\ fi

\em`ifed\ekXc_XqXi[j%

-12-

D('*0()$Jg\\[;i`ccGi\jj

J<KLG

Although not required, we recommend that you mount

your new machine to the floor. Because this is an

optional step and floor materials may vary, floor mount-

ing hardware is not included. Generally, you can either

bolt your machine to the floor or mount it on machine

mounts. Both options are described below. Whichever

option you choose it will be necessary to use a precison

level to level your machine.

9fck`e^kf:feZi\k\=cffij

Lag shield anchors with lag bolts (=`^li\,) and anchor

studs (=`^li\-) are two popular methods for anchoring

an object to a concrete floor. We suggest you research

the many options and methods for mounting your

machine and choose the best that fits your specific appli-

cation.

Dflek`e^kfJ_fg=cffi

=`^li\,% Typical lag shield anchor and lag

bolt.

=`^li\-% Typical anchor stud.

EFK@:<

8eZ_fijkl[jXi\jkife^\iXe[dfi\g\idXe\ekXck\i$

eXk`m\jkfcX^j_`\c[XeZ_fij2_fn\m\i#k_\pn`ccjk`Zb

flkf]k_\]cffi#n_`Z_dXpZXlj\Xki`gg`e^_XqXi[`]

pfl[\Z`[\kfdfm\pflidXZ_`e\XkXcXk\igf`ek%

=`^li\.% Machine mount example.

Lj`e^DXZ_`e\Dflekj

Using machine mounts, shown in =`^li\., gives the

advantage of fast leveling and vibration reduction. If you

choose to use machine mounts, attach them to the base

before assembling the drill press.

-13-

D('*0()$Jg\\[;i`ccGi\jj

J<KLG

The column must be secured on the base to properly

assemble your drill press.

Kfj\Zli\k_\Zfcldekfk_\YXj\#[fk_\j\jk\gj1

(% Place the column on the base and align the mount-

ing holes.

)% Secure the column to the base with the four M12-1.75

x 45 hex bolts, as shown in =`^li\/.

:fcldeXe[9Xj\

=`^li\/% Column secured to base.

Hex Bolts

=`^li\0% Pinion correctly installed in

table bracket.

The table bracket must be installed as described to prop-

erly assemble your drill press.

Kf`ejkXcck_\kXYc\jlggfik#[fk_\j\jk\gj1

(% Place the pinion in the table bracket, as shown in

=`^li\0, so the pinion and gear teeth mesh togeth-

er.

)% Mark the top of the rack, as shown in =`^li\(', to

keep track of which end is up.

*% Remove the column ring by loosening the setscrew,

and remove the rack.

KXYc\9iXZb\k

=`^li\('% Marking the top of the rack.

Column

Ring

Marking

Location

Rack

Continued on next page

-14-

D('*0()$Jg\\[;i`ccGi\jj

J<KLG

+% Place the rack inside of the table bracket, mesh it

together with the pinion, and slide the table sup-

port/rack assembly over the column, as shown in

=`^li\((.

,% Slide the column ring over the column with the bev-

eled edge facing down (=`^li\()), fit the beveled

edge of the column ring over the rack, and tighten

the setscrew.

Efk\1 DXb\jli\k_\iXZb`jj\Xk\[]`idcp`ek_\

cfn\ii`e^Y\]fi\k`^_k\e`e^k_\j\kjZi\n%;fefk

fm\i$k`^_k\ek_\j\kjZi\nfipfldXpjgc`kk_\Zfc$

ldei`e^%

-% Install the crank handle over the pinion shaft, and

tighten the setscrew in the crank handle against the

flat part of the pinion shaft.

.% Thread the handle into the crank handle.

/% Thread the large lock lever into the back of the

table bracket approximately three turns, for now.

0% Thread the small lock lever into the front part of

the table bracket approximately three turns, for

now. The assembly should now be assembled as

shown in =`^li\(*.

=`^li\((% Sliding table bracket and rack

over column.

=`^li\()% Correct column ring

orientation.

=`^li\(*% Handles and lock levers

installed.

Large Lock

Lever

Crank Handle

Small Lock

Lever

-15-

D('*0()$Jg\\[;i`ccGi\jj

J<KLG

The headstock must be mounted on the column/base

assembly before the drill press can be operated. Moving

and installing the headstock is a two-person job, at the

very least. Although the headstock can be lifted directly

onto the column while upright, doing so is difficult and

potentially dangerous because of the heavy weight

involved. We recommend sliding the column into the

headstock, then tilting the entire assembly fully upright,

as described and shown in this section.

Kfdflekk_\_\X[jkfZbfekfk_\Zfclde#[fk_\j\

jk\gj1

(% Set the top piece of the headstock styrofoam pack-

ing approximately six feet away from the column/

base assembly.

)% Remove the headstock from the box and place it on

the styrofoam packing piece you laid out in Jk\g(.

Efk\1 KfXmf`[[XdX^`e^k_\dXZ_`e\#Y\ZXi\]lc

efkkf_fc[k_\_\X[jkfZbYpk_\jn`kZ_fik_\kfg

gXikf]k_\Y\ckZfm\in_\ec`]k`e^%

*% Carefully lay the column/base on its side.

+% Slide the column all the way into the bottom of the

headstock (approximately 4"—6").

,% Tilt the entire assembly up (see =`^li\(+) and

carefully position the drill press on its base in the

fully upright position.

-% Center a tape or ruler on the base, and suspend a

plumb bob from the center of the headstock spindle

so it is over the tape/ruler as shown in =`^li\(,.

.% Center the headstock directly over the base as indi-

cated by the plumb bob and ruler.

/% Tighten the two headstock setscrews to the column,

as shown in =`^li\(-.

?\X[jkfZb

=`^li\(,% Aligning headstock with base.

=`^li\(+% Mounting the headstock.

=`^li\(-% Securing the headstock.

-16-

D('*0()$Jg\\[;i`ccGi\jj

J<KLG

The drill chuck attaches to the spindle by means of the

arbor, shown in =`^li\(.. Matched tapers on the arbor

and the inside of the chuck create a semi-permanent

assembly when properly joined.

KfXjj\dYc\k_\[i`ccZ_lZbXe[dflek`kkfk_\jg`e$

[c\#[fk_\j\jk\gj1

(% Use mineral spirits to thoroughly clean the drill

chuck, arbor, and spindle sockets and dry all sur-

faces before assembly. Follow all safety warnings

on the container of the mineral spirits.=X`cli\kf

Zc\Xek_\dXk`e^jli]XZ\jdXpZXlj\k_\kXg\i\[

]`kkfcffj\e[li`e^fg\iXk`fe#i\jlck`e^`ej\gXiX$

k`feXe[XelejX]\Zfe[`k`fe%

)% Use the chuck key to adjust the jaws of the drill

chuck until they are inside the drill chuck body.

*% Place the drill chuck face down on a workbench.

The arbor has a short taper and a long taper. Place

the short taper into the socket in the back of the

drill chuck and tap it with a rubber or wooden mal-

let, as shown in =`^li\(/. If the chuck fails to

remain secure on the arbor, repeat Jk\gj( & *.

+% Slide the arbor into the spindle socket while slowly

rotating the drill chuck. The socket has a rectangu-

lar pocket into which the tang (or flat portion of the

arbor shown in =`^li\(/) will fit.

,% Using a rubber mallet, seat the chuck as shown in

=`^li\(0.

;i`cc:_lZbXe[8iYfi

=`^li\(/% Seating the arbor into the

chuck.

=`^li\(.% Chuck components and tools.

JT3 Drill

Chuck

Chuck Key

MT4/JT3

Arbor

Drift Key

Tang-Side

=`^li\(0% Seating the arbor and chuck

into the spindle.

;FEFKlj\Xjk\\c_Xdd\ifek_\[i`ccZ_lZbkf

j\Xkk_\XiYfi`ekfk_\jg`e[c\%Pfln`cc[XdX^\k_\

Z_lZbXe[&fijg`e[c\#n_`Z_dXpdXb\k_\dlelj$

XYc\filejX]\%

-17-

D('*0()$Jg\\[;i`ccGi\jj

J<KLG

The downfeed handles must be installed to properly oper-

ate the drill press.

Kf`ejkXcck_\[fne]\\[_Xe[c\j#[fk_\j\jk\gj1

(% Thread the handles into the pinion hub, as shown in

=`^li\)', and tighten.

)% Remove the screw that fastens the belt cover in

place and install the belt cover knob in its place (see

=`^li\)' for location).

;fne]\\[?Xe[c\jXe[

9\ck:fm\iBefY

=`^li\)(% Table installed.

=`^li\)'% Downfeed handles and belt

cover knob installed.

=`^li\))% Light socket access

(110V only).

Belt Cover

Knob

Spindle

Hub

The table must be installed to properly support the

workpiece during operation.

Kf`ejkXcck_\kXYc\#[fk_\j\jk\gj1

(% Insert the table shaft into the table bracket.

)% Tighten the small locking lever to secure the table

in the table bracket. The table should now be

installed as shown in =`^li\)(.

KXYc\

The Model M1039 includes a light socket, [\j`^e\[]fi

(('Mlj\fecp. When the drill press is shipped from the

factory, a dust plug is installed in the socket.

Kf`ejkXccXc`^_kYlcY`ek_\[i`ccgi\jj#[fk_\j\jk\gj1

(% Remove the dust plug from the light socket.

)% Install a 60W or smaller light bulb in the location

shown in =`^li\)).

C`^_k(('MFecp

Light Socket

Access Here

K_\c`^_kjfZb\k`eZcl[\[n`k_

k_`j[i`ccgi\jj`j]fi(('MLJ<

FECP%@]k_\c`^_kjfZb\k`jlj\[

n_`c\fg\iXk`e^Xk))'M#k_\c`^_k

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Before installing a drill bit, test run the machine to iso-

late any problems that may occur.

(% Plug the drill press into the power supply.

)% Turn the drill press FE; if there is a problem, turn

the drill press F== immediately.

The drill press should run smoothly, with little or no

vibration or rubbing noises. Strange or unusual noises

should be investigated and corrected before operating

the machine further. See GX^\*' for troubleshooting

instructions.

K\jk Ile

For your convenience, the adjustments listed below have

been performed at the factory and no further setup is

required to operate your machine.

However, because of the many variables involved with

shipping, some of these adjustments may need to be

repeated to ensure optimum results. Keep this in mind as

you start to use your new drill press.

Step-by-step instructions for these adjustments can be

found in theJ<IM@:<section of this manual.

(% ;\gk_Jkfg:Xc`YiXk`feGX^\)-

)% =\\[J_X]kJgi`e^K\ej`feGX^\).

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Woodstock SHOP FOX M1039 User manual

Brand: Woodstock

Model: SHOP FOX M1039

Type: User manual

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M1039

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Woodstock SHOP FOX M1039 User manual

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