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KXYc\f]:fek\ekj
@EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%)
Woodstock Technical Support .................. 2
Machine Specifications .......................... 3
Identification ..................................... 5
J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%-
Standard Machinery Safety Instructions ...... 6
Additional Safety Instructions for Lathes .... 8
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0
Circuit Requirements ............................ 9
Grounding Requirements ...................... 10
Extension Cords ................................ 10
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ((
Unpacking ....................................... 11
Inventory ........................................ 11
Machine Placement ............................ 12
Cleaning Machine ............................... 12
Test Run & Break-In ............................ 13
FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (,
General .......................................... 15
Power Control ................................... 15
Mounting Chuck or Faceplate ................ 16
Replacing Jaws ................................. 17
Four-Jaw Chuck ................................ 18
Faceplate ........................................ 19
Tailstock ......................................... 20
Drilling With the Tailstock .................... 20
Cutting Shallow Tapers with Tailstock ...... 21
Aligning Tailstock .............................. 22
Centers........................................... 23
Steady Rest ...................................... 24
Follow Rest ...................................... 24
Compound Rest ................................. 25
Tool Post ......................................... 25
Manual Feed Handwheels ..................... 26
Determining Correct Spindle RPM ........... 27
Spindle RPM ..................................... 28
Power Feed Rate ............................... 29
Inch Threads .................................... 30
Metric Threads .................................. 31
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *)
Basic Maintenance ............................. 32
General Lubrication ............................ 32
Belt Adjustment or Replacement ............ 34
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *,
Troubleshooting ................................. 35
Cross Slide Backlash Adjustment ............ 37
Gib Adjustments ................................ 37
Electrical Component Connections .......... 38
Wiring Diagram ................................. 39
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +'
Spindle and Drive Belt ......................... 40
Apron ............................................. 42
Apron Parts ...................................... 43
Tool Holder and Compound Rest ............. 44
Tailstock ......................................... 45
Bed and Leadscew ............................. 46
Steady Rest and Follow Rest ................. 47
Motor and Electrical ........................... 48
Gearbox Diagram A ............................. 49
Gearbox Diagram B ............................ 51
Cross Feed and Carriage ...................... 53
N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,,
-2-
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Your new E:AB8AJ
®
Model M1099 Benchtop Lathe has been specially designed to provide many years
of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program
assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
Nff[jkfZb@ek\ieXk`feXc#@eZ%
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8% Emergency Stop Button
9% Motor Direction Selector Knob
:% Power ON Push Button
;% 3-Jaw Chuck
<% Steady Rest
=% 4-Way Tool Holder
>% Follow Rest
?% Compound Feed Handwheel
@% Tailstock Barrel Lock Lever
A% Tailstock
B% Back Splash
U
T
S
R
Q
P
O
N
M L
K
J
I
H
G
F
E
D
CB
A
C% Chip Tray
D% Thread Dial
E% Half Nut Lever
F% Cross Feed Handwheel
G% Carriage Feed Handwheel
H% Lead Screw
I% Threading Dial (Alpha)
J% Gearbox Oil Level Sight Glass
K% Threading Dial (Numeric)
L% Change Gear and Belt Safety Cover
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J8=<KP
FNE<IËJD8EL8C% Read and understand this
owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
<P<GIFK<:K@FE% Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
?8Q8I;FLJ;LJK% Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware
of dust hazards associated with workpiece
materials, and always wear a NIOSH-approved
respirator to reduce your risk.
N<8I@E>GIFG<I8GG8I<C% Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips which could cause a loss
of work
p
iece control.
?<8I@E>GIFK<:K@FE% Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
D<EK8C8C<IKE<JJ% Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or
when distracted.
;@J:FEE<:K@E>GFN<IJLGGCP% Always
disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch
is in OFF position before reconnecting to avoid
an unexpected or unintentional start.
;8E><IFLJ<EM@IFED<EKJ% Do not use
machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit
areas. Keep work area clean, dry, and well-
lighted to minimize risk of injury.
JkXe[Xi[DXZ_`e\ipJX]\kp@ejkilZk`fej
For Your Own Safety,
Read Manual Before Operating Machine
K_\ gligfj\ f] jX]\kp jpdYfcj `j kf XkkiXZk pfli Xkk\ek`fe kf gfjj`Yc\ _XqXi[flj Zfe[`k`fej% K_`j
dXelXclj\jXj\i`\jf]jpdYfcjXe[j`^eXcnfi[j`ek\e[\[kfZfem\pk_\c\m\cf]`dgfikXeZ\f]k_\
jX]\kpd\jjX^\j%K_\gif^i\jj`fef]jpdYfcj`j[\jZi`Y\[Y\cfn%I\d\dY\ik_XkjX]\kpd\jjX^\jYp
k_\dj\cm\j[fefk\c`d`eXk\[Xe^\iXe[Xi\efkXjlYjk`klk\]figifg\iXZZ`[\ekgi\m\ek`fed\X$
jli\jÇk_`ji\jgfej`Y`c`kp`jlck`dXk\cplgkfk_\fg\iXkfi
J8=<KP
JkXe[Xi[DXZ_`e\ipJX]\kp@ejkilZk`fej
-7-
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J8=<KP
8GGIFM<;FG<I8K@FE% Untrained operators
can be seriously hurt by machinery. Only
allow trained or properly supervised people
to use machine. When machine is not being
used, disconnect power, remove switch keys,
or lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
FECPLJ<8J@EK<E;<;% Only use machine for
its intended purpose. Never modify or alter
machine for a purpose not intended by the
manufacturer or serious injury may result!
LJ<I<:FDD<E;<;8::<JJFI@<J% Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase the risk of serious
injury.
:?@C;I<E9PJK8E;<IJ% Keep children and
bystanders a safe distance away from work
area. Stop using machine if children or
bystanders become a distraction.
I<DFM<8;ALJK@E>KFFCJ% Never leave
adjustment tools, chuck keys, wrenches, etc.
in or on machine—especially near moving
parts. Verify removal before starting!
J<:LI@E>NFIBG@<:<% When required, use
clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of
them to operate the machine.
=<<;;@I<:K@FE% Unless otherwise noted, feed
work against the rotation of blades or cutters.
Feeding in the same direction of rotation may
pull your hand into the cut.
>L8I;J:FM<IJ% Guards and covers can
protect you from accidental contact with
moving parts or flying debris. Make sure
they are properly installed, undamaged, and
working correctly before using machine.
E<M<IJK8E;FED8:?@E<% Serious injury or
accidental contact with cutting tool may
occur if machine is tipped. Machine may be
damaged.
JK89C<D8:?@E<% Unexpected movement during
operations greatly increases the risk of injury
and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.
=FI:@E>D8:?@E<IP% Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
8NBN8I;GFJ@K@FEJ% Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
LE8KK<E;<;FG<I8K@FE% Never leave machine
running while unattended. Turn machine off
and ensure all moving parts completely stop
before walking away.
D8@EK8@EN@K?:8I<% Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. An
improperly maintained machine may increase
the risk of serious injury.
:?<:B;8D8><;G8IKJ% Regularly inspect
machine for damaged parts, loose bolts,
mis-adjusted or mis-aligned parts, binding,
or any other conditions that may affect safe
operation. Always repair or replace damaged
parts, wires, cords, or plugs before operating
machine.
D8@EK8@EGFN<I:FI;J%When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside. Do not
handle the cord/plug with wet hands. Avoid
cord damage by keeping it away from heated
surfaces, high traffic areas, harsh chemicals,
and wet or damp locations.
<OG<I@<E:@E>;@==@:LCK@<J% If at any time you
are experiencing difficulties performing the
intended operation, stop using the machine!
Contact our Technical Support for help at
(360) 734-3482.
-8-
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8[[`k`feXcJX]\kp@ejkilZk`fej]fiCXk_\j
:C<8I@E>:?@GJ% Metal chips can easily cut bare
skin—even through a piece of cloth. Avoid clear-
ing chips by hand or with a rag. Use a brush or
vacuum to clear metal chips.
:?L:B B<P J8=<KP% A chuck key left in the
chuck can become a deadly projectile when the
spindle is started. Always remove the chuck key
after using it. Develop a habit of not taking your
hand off of a chuck key unless it is away from
the chuck.
KFFCJ<C<:K@FE% Cutting with an incorrect or dull
tool bit will often overload the bit and cause it
to dig into the workpiece and snap. As a result,
hot razor-sharp shards may be ejected that can
result in a burn or blinding injury. To increase
safety, decrease tool bit load, and provide the
best finish possible, always use the correct tool
and one that is sharp.
JG<<; I8K<J% Operating the lathe at the wrong
speed can cause nearby parts to break or the
workpiece to come loose, which will result in
dangerous projectiles that could cause severe
impact injury. Large workpieces must be turned
at slow speeds. Always use the appropriate feed
and speed rates.
JKFGG@E> JG@E;C< 9P ?8E;% Stopping the spin-
dle by putting your hand on the workpiece or
chuck creates an extreme risk of entanglement,
impact, crushing, friction, or cutting hazards.
Never attempt to slow or stop the lathe spindle
with your hand. Allow the spindle to come to a
stop on its own or use the brake (if equipped).
CFE> JKF:B J8=<KP% Long stock can whip vio-
lently if not properly supported, causing serious
impact injury and damage to the lathe. Reduce
this risk by supporting any stock that extends
from the chuck/headstock more than three
times its own diameter. Always turn long stock
at slow speeds.
J8=< :C<8I8E:<J% Workpieces that crash into
other components on the lathe may throw dan-
gerous projectiles in all directions, leading to
impact injury and damaged equipment. Before
starting the spindle, make sure the workpiece
has adequate clearance by hand-rotating it
through its entire range of motion. Also, check
the tool and tool post clearance, chuck clear-
ance, and saddle clearance.
I<DFM@E>&@EJK8CC@E> :?L:BJ% Chucks are
heavy and often oily and slippery to hold. Losing
your grip on a chuck can lead to crushed hands
or amputated fingers. To reduce this risk and
protect the lathe bed, cover the bed with a
sheet of wood and use a chuck cradle. For large
chucks, also get the assistance of one or more
people, and use an appropriate hoisting appara-
tus when installing or removing.
J<:LI@E>NFIBG@<:<% A thrown workpiece may
cause severe injury or even death. When swap-
ping the chuck jaw positions, double-check that
the jaw fasteners are tight and that the top jaw
is fully seated with the lower jaw no gaps exist
between the two. When clamping a workpiece,
maximum gripping force is attained at full jaw
and scroll gear engagement. If jaw and scroll
gear are only partially engaged, clamping force
is reduced.
:I8J?<J% Tooling or components that contact a
spinning chuck may shatter sending metal frag-
ments in all directions resulting in severe impact
injuries and major damage to the lathe. Reduce
this risk by releasing automatic feeds after use
and checking clearances before starting the
lathe.
:LKK@E> =CL@; J8=<KP% Contaminated cutting
fluid is a toxic biohazard that can cause poison-
ing from skin contact. Incorrectly positioned
cutting fluid nozzles can splash on the operator
or the floor, resulting in an exposure or slipping
hazard. To decrease your risk, change cutting
fluid regularly and use the system carefully.
-9-
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This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.
)
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The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
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This machine is prewired to operate on a 110V power
supply circuit that has a verified ground and meets the
following requirements:
-10-
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This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipment-
grounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
<gdjcY^c\Egdc\
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5-15 PLUG
GROUNDED
5-15 RECEPTACLE
=`^li\1% NEMA 5-15 plug & receptacle.
=fi(('M:fee\Zk`fe
We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage drop increases with longer extension cords and
the gauge smaller gauge sizes (higher gauge numbers
indicate smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
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k_Xk pfli gfn\i jlggcp Z`iZl`k [f\j
EFK d\\k k_\ i\hl`i\d\ekj ]fi k_\
dXZ_`e\2 _Xm\ Xe \c\Zki`Z`Xe `ejkXcc
k_\ Zfii\Zk gfn\i jlggcp Z`iZl`k% @]
k_\ dXZ_`e\ dljk Y\ i\Zfee\Zk\[ ]fi
lj\ fe X [`]]\i\ek kpg\ f] \c\Zki`Z
Z`iZl`k#k_\i\Zfee\Zk`fej_flc[Y\
dX[\ Yp X hlXc`]`\[ \c\Zki`Z`Xe fi
j\im`Z\g\ijfee\c2X]k\ii\Zfee\Zk`fe#
k_\dXZ_`e\dljkZfdgcpn`k_XcccfZXc
Zf[\jXe[fi[`eXeZ\j%
D`e`dld>Xl^\J`q\Xk))'M%%%%%%%%%%%%%%%%%%%%%% ()8N>
DXo`dldC\e^k_J_fik\i`j9\kk\i %%%%%%%%%%%%%%%%,']k%
The plug provided with the machine has a ground prong
that must be attached to the equipment-grounding wire
inside the included power cord. The plug must only be
inserted into a matching receptacle that is properly
installed and grounded in accordance with all local codes
and ordinances.
-11-
Df[\cD('00D]^J`eZ\/&'.
J<KLG
=`^li\(% Installed accessories.
D
A
B
C
=`^li\)% Packaged accessories.
F
G
H
I
J
K L
M
N
O
P
R
S
E
Q
@em\ekfip
After all the parts have been removed from your
shipment, you should have the following items:
@ejkXcc\[8ZZ\jjfi`\j=`^li\( %%%%%%%%%%%%%%%%%%%%%%%%%Hkp%
8% Three-Jaw Chuck (5") .................................... 1
9% Steady Rest ................................................ 1
:% 4-Way Tool Post and Compound Rest .................. 1
;% Compound Slide ........................................... 1
GXZbX^\[8ZZ\jjfi`\j=`^li\)
<% Hex Wrench Set (2.5, 3, 4, 5, 6 mm) ............. 1 EA
=% Tool Box .................................................... 1
>% Faceplate (8") ............................................. 1
?% Four-Jaw Universal Chuck (6
1
⁄2") ...................... 1
@% Low Range Belt ........................................... 1
High Range Belt (Installed) ............................. 1
A% Phillips and Standard #2 Screwdriver ............. 1 EA
B% Wrench Set (12/14, 12/14, 19/17 mm) ............1 EA
C% Three-Jaw Chuck Internal Jaw Set .................... 1
D% Three-Jaw Chuck Key .................................... 1
E% Four-Jaw Chuck Key ...................................... 1
F% Oil Bottle .................................................. 1
G% Cross Feed Handle ........................................ 1
H% Carriage Feed Handle .................................... 1
I% Dead Center MT#3 ....................................... 1
J% Change Gear Set .......................................... 1
·8]Vc\Z<ZVg',"iddi]!>chiVaaZY#########################&
·8]Vc\Z<ZVg(+"iddi]########################################&
·8]Vc\Z<ZVg)%"iddi]########################################&
·8]Vc\Z<ZVg))"iddi]########################################&
·8]Vc\Z<ZVg)+"iddi]########################################&
·8]Vc\Z<ZVg)-"iddi]!>chiVaaZY#########################&
·8]Vc\Z<ZVg*'"iddi]########################################&
·8]Vc\Z<ZVg)*"iddi]########################################&
·8]Vc\Z<ZVg*+"iddi]!>chiVaaZY#########################&
·8]Vc\Z<ZVg+%"iddi]########################################&
·EaVhi^X9g^kZ<ZVg+%"iddi]!>chiVaaZY#################&
·8]Vc\Z<ZVg&%)"iddi]!>chiVaaZY#######################&
·8]Vc\Z<ZVg&'%"iddi]######################################&
·8]Vc\Z<ZVg&',"iddi]!>chiVaaZY#######################&
J<KLG
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
LegXZb`e^
Jfd\_Xi[nXi\&]Xjk\e\ijfek_\`em\e$
kfip c`jk dXp Xii`m\ gi\$`ejkXcc\[ fe
k_\ dXZ_`e\% :_\Zb k_\j\ cfZXk`fej
Y\]fi\ Xjjld`e^ k_Xk Xep `k\dj ]ifd
k_\`em\ekfipc`jkXi\d`jj`e^%
-12-
Df[\cD('00D]^J`eZ\/&'.
J<KLG
NfibY\eZ_CfX[1 This machine distributes
a heavy load in a small footprint. Some
workbenches may require additional bracing
to support both machine and workpiece.
Nfib`e^:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.
C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye strain.
<c\Zki`ZXc1Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
D8B<pflij_fgÈZ_`c[
jX]\%É <ejli\ k_Xk pfli
nfibgcXZ\ `j `eXZZ\jj`Yc\
kf Z_`c[i\e Yp Zcfj`e^ Xe[
cfZb`e^Xcc\ekiXeZ\jn_\e
pflXi\XnXp%E<M<IXccfn
lekiX`e\[ m`j`kfij `e pfli
j_fg n_\e Xjj\dYc`e^#
X[aljk`e^ fi fg\iXk`e^
\hl`gd\ek%
:c\Xe`e^DXZ_`e\
The bed and other unpainted parts of your lathe
are coated with a waxy grease that protects
them from corrosion during shipment. Clean this
grease off with a solvent cleaner or citrus-based
degreaser. DO NOT use chlorine-based solvents
such as brake parts cleaner or acetone—if you
happen to splash some onto a painted surface,
you will ruin the finish.
DXZ_`e\GcXZ\d\ek
LJ< _\cg\ij fi gfn\i
c`]k`e^ \hl`gd\ek kf
c`]k k_`j DXZ_`e\ EXd\%
Fk_\in`j\# j\i`flj g\i$
jfeXc`ealipdXpfZZli%
E<M<IZc\Xen`k_^Xjfc`e\
fi fk_\i g\kifc\ld$
YXj\[jfcm\ekj%Dfjk_Xm\
cfn ]cXj_ gf`ekj# n_`Z_
dXb\ k_\d \oki\d\cp
]cXddXYc\% 8 i`jb f]
\ogcfj`fe Xe[ Ylie`e^
\o`jkj `] k_\j\ gif[lZkj
Xi\lj\[%J\i`fljg\ijfeXc
`ealip dXp fZZli `] k_`j
nXie`e^`j`^efi\[
8CN8PJ nfib `e n\cc$
m\ek`cXk\[Xi\Xj]Xi]ifd
gfjj`Yc\ `^e`k`fe jfliZ\j
n_\e lj`e^ jfcm\ekj kf
Zc\Xe dXZ_`e\ip% DXep
jfcm\ekj Xi\ kfo`Z n_\e
`e_Xc\[ fi `e^\jk\[% Lj\
ZXi\ n_\e [`jgfj`e^
f] nXjk\ iX^j Xe[
kfn\cj kf Y\ jli\ k_\p
;F EFK Zi\Xk\ ]`i\ fi
\em`ifed\ekXc_XqXi[j%
-13-
Df[\cD('00D]^J`eZ\/&'.
J<KLG
K\jkIle9i\Xb$@e
The purpose of the test run is to make sure the lathe and
safety features operate correctly before proceeding with
additional setup.
KfY\^`ek_\k\jkileYi\Xb$`egifZ\[li\#[fk_\j\
jk\gj1
(% Make sure the lathe is lubricated and the headstock
oil level is full. Refer to >\e\iXcClYi`ZXk`fe on
GX^\*).
)% Make sure the chuck is correctly secured to the spin-
dle. Refer to Dflek`e^:_lZbXe[=XZ\gcXk\ on GX^\
(- for details.
*% Change the belt position so the spindle will rotate at
150 RPM, and disengage the half nut with the lever
shown in =`^li\*. Refer to ;\k\id`e`e^:fii\Zk
Jg`e[c\IGD on GX^\).for clarification.
+% Rotate the red emergency stop button (=`^li\+)
clockwise so it pops out, and make sure the motor
direction selector points to STOP.
,% Move the numeric gearbox dial to ;, and the alpha
gearbox dial to 5 (see =`^li\+).
Efk\1 PfldXp_Xm\kfjc`^_kcpifkXk\k_\Z_lZbYp
_Xe[kf\e^X^\k_\^\Xij%
-% Push the green power button, then turn the motor
direction dial to FWD. The top of the chuck should
now be turning toward you.
.% Push the emergency stop button. The lathe
should stop. If not, disconnect power and refer to
KiflYc\j_ffk`e^ on GX^\*,.
/% Return the motor direction dial to STOP, reset the
emergency stop button, restart the lathe, and let
the lathe run for a minimum of 10 minutes.
— If you hear squealing or grinding noises, turn the
lathe F== immediately and correct any problem
before further operation.
— If the problem is not readily apparent, refer to
KiflYc\j_ffk`e^ on GX^\*,.
DXb\ jli\ k_\ _Xc] elk c\m\i `j
[`j\e^X^\[Y\]fi\pfljkXikk_\cXk_\
K_fifl^_cp]Xd`c`Xi`q\pflij\c]n`k_Xcc
k_\ZfekifcjXe[k_\`i]leZk`fejY\]fi\
lj`e^ k_\ cfe^`kl[`eXc ]\\[ E<M<I
J?@=KC8K?<><8IJN?<ED8:?@E<@J
FG<I8K@E>%
=`^li\*% Half nut lever in the disengaged
position.
Half-Nut Lever Pulled Up
(Disengaged)
=`^li\+% Headstock and gearbox controls.
Emergency Stop Button
Motor Direction Selector
Pointing to STOP
Numeric
Dial
Alpha
Dial
-14-
Df[\cD('00D]^J`eZ\/&'.
FG<I8K@FEJ
0% Turn the lathe F==, disconnect power, move the
drive belt to the next highest RPM and then run the
lathe for 10 minutes.
('% Repeat Jk\g0 for the rest of the speeds, progres-
sively increasing the speed.
((% Change the lubricant in the headstock with Mobil
DTE
Oil or an equivalent, and re-lubricate the
lathe. Refer to >\e\iXcClYi`ZXk`fe on GX^\*) for
steps and locations.
-15-
Df[\cD('00D]^J`eZ\/&'.
FG<I8K@FEJ
FG<I8K@FEJ
;`jZfee\Zkgfn\ikfk_\cXk_\#Xe[dXb\jli\k_\jg`e[c\
`jjkfgg\[Y\]fi\gifZ\\[`e^n`k_XepX[aljkd\ekjfi
dX`ek\eXeZ\%=X`cli\kfZfdgcpdXpi\jlck`ej\i`flj
g\ijfeXc`ealipfi[\Xk_%
8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$
Xk`e^k_\cXk_\%=X`cli\kfZfdgcpdXp
i\jlck`ej\i`fljg\ijfeXc`ealip%
I<8;Xe[le[\ijkXe[k_`j\ek`i\`ejkilZ$
k`fe dXelXc Y\]fi\ lj`e^ k_`j dXZ_`e\%
J\i`flj g\ijfeXc `ealip dXp fZZli `]
jX]\kpXe[fg\iXk`feXc`e]fidXk`fe`jefk
le[\ijkff[ Xe[ ]fccfn\[% ;F EFK i`jb
pflijX]\kpYpefki\X[`e^
>\e\iXc
The Model M1099 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. @]XkXep
k`d\pflXi\\og\i`\eZ`e^[`]]`Zlck`\jg\i]fid`e^Xep
fg\iXk`fe#jkfglj`e^k_\dXZ_`e\
If you are an inexperienced operator, we strongly recom-
mend that you read books, trade articles, or seek train-
ing from an experienced lathe operator before perform-
ing any unfamiliar operations. 8Yfm\Xcc#pflijX]\kp
j_flc[Zfd\]`ijk
Pressing the red emergency stop button (=`^li\,) cuts
power to the machine. Twisting the emergency stop but-
ton clockwise and letting it pop out resets the lathe, so
when you push the green power ON button lathe opera-
tions can begin again.
Gfn\i:fekifc
:fdgc\k\ k_\ K\jk Ile 9i\Xb$@e gifZ\[li\ fe
GX^\ (* Y\]fi\ lj`e^ k_`j cXk_\ ]fi Xep Zlkk`e^ fi
k_i\X[`e^ fg\iXk`fej2 fk_\in`j\# ^\Xi Yfo [XdX^\
n`ccfZZli%
=`^li\,% Lathe electrical controls.
Power ON
Button
Motor Direction Switch
Emergency Stop Button
-16-
Df[\cD('00D]^J`eZ\/&'.
FG<I8K@FEJ
Dflek`e^:_lZbfi
=XZ\gcXk\
=`^li\/%Spindle.
Clean, de-burr, and oil threads
and all mating surfaces shown.
=`^li\.%Inserting chuck keys to loosen or
tighten the chuck onto the spindle.
The three-jaw scroll chuck will automatically self-center
the workpiece. It has hardened steel external jaws
that hold the workpiece on the outside diameter of the
part. An extra set of jaws is included for holding larger
workpieces on the inside diameter of the part.
The four-jaw chuck has hardened steel jaws that must be
independently adjusted to center the workpiece. Each jaw
can be removed from the chuck body and reversed for
clamping odd-shaped workpieces.
If either chuck cannot hold your workpiece, the cast-iron
faceplate has slots for T-bolts that hold standard or cus-
tom clamping fixtures. With the correct clamping hard-
ware, this faceplate will hold non-cylindrical parts such as
castings.
Both chucks and the faceplate are removed and installed
the same way.
Kfi\dfm\Xe[`ejkXcck_\Z_lZbfi]XZ\gcXk\#[fk_\j\
jk\gj1
(% DISCONNECT POWER TO THE LATHE!
)% Lay a piece of plywood over the bedways to protect
the precision-ground way surfaces.
*. Use a 5mm hex wrench to remove the two cap
screws and the chuck locks (=`^li\-).
+. Insert the chuck keys as shown in =`^li\., hold the
spindle, and loosen the chuck.
Efk\1K_\Z_lZbcffj\ej`ek_\Zflek\iZcfZbn`j\
[`i\Zk`fe%
,. Support the chuck from falling off of the spindle;
unscrew and remove the chuck.
-. Clean, inspect, deburr, and lightly oil all threads and
mating surfaces (=`^li\/).
.. Install the faceplate or the other chuck in the
reverse order of the previous steps.
=`^li\-%Cap screw, chuck lock and lock
hole.
Cap Screw
Spindle Lock Hole
Chuck Lock
-17-
Df[\cD('00D]^J`eZ\/&'.
FG<I8K@FEJ
The three-jaw scroll chuck has removable hardened steel
jaws (=`^li\0). The outside of the jaws are used to hold
the workpiece from the outer diameter.
Numbered from 1–3, the jaws must be used in the match-
ing numbered jaw guides (see =`^li\ (').
Efk\1 K_\Z_lZbe\\[efkY\i\dfm\[]ifdk_\jg`e[c\kf
jnXgk_\aXnj%
Kfi\dfm\Xj\kf]aXnj#[fk_\j\jk\gj1
(% DISCONNECT POWER TO THE LATHE!
). Place a piece of wood over the ways to protect them
from potential damage.
*. Turn the chuck key counterclockwise and back the
jaws out.
+. Clean the jaw mating surfaces and apply a film of
white lithium grease to the mating surfaces.
,. Set the old jaws aside in a safe place free of mois-
ture and abrasives.
-% Rotate the chuck key clockwise until you see the tip
of the scroll-gear lead thread just begin to enter jaw
guide #1 (see =`^li\(().
.% Insert jaw #1 into jaw guide #1 and hold the jaw
against the scroll-gear.
/% Rotate the chuck key clockwise one turn to engage
the tip of the scroll-gear lead thread into the jaw. To
verify the jaw is engaged with the lead thread, pull
the jaw; it should be locked into the jaw guide.
0. Install the other jaws in the same manner.
—If installed correctly, the three jaws will converge
together at the center of the chuck.
—If the jaws do not come together, repeat this
procedure until they do.
=`^li\0% Chuck and jaw selection.
=`^li\((% Lead thread on scroll gear.
Lead Thread
=`^li\('% Jaw guide number.
Jaw Guide #1
Jaw Numbers
I\gcXZ`e^AXnj
-18-
Df[\cD('00D]^J`eZ\/&'.
FG<I8K@FEJ
Kf`ejkXcck_\]fli$aXnZ_lZb#[fk_\j\jk\gj1
Refer to the Dflek`e^:_lZbfi=XZ\gcXk\ procedures on
GX^\(- to mount the four-jaw chuck.
Kf_fc[Xnfibg`\Z\`ek_\]fli$aXnZ_lZb#[fk_\j\
jk\gj1
(% DISCONNECT POWER TO THE LATHE!
)% Using the chuck key, open each jaw so the workpiece
will lay flat against the chuck face.
*% Support the workpiece.
+% Lock the tailstock, then turn the tailstock quill so
the dead center makes contact or is close to the
center point of your workpiece (see=`^li\()).
,% Turn each jaw until it just makes contact with the
workpiece.
-% In an opposite pattern, tighten each jaw in small
increments. After you have adjusted the first jaw,
continue tightening the opposing jaw. Frequently
check the dead center alignment to make sure you
have not wandered off your index point due to
applying too much pressure to a single jaw.
.% After the workpiece is held in place, back the
tailstock away and rotate the chuck by hand. The
center point will move if the workpiece is out of
center.
/% Make fine adjustments by slightly loosening one jaw
and tightening the opposing jaw until the workpiece
is precisely aligned. Use a dial indicator to fine tune
adjustments into alignment (see=`^li\(*).
=`^li\(*% Exact centering procedure
with a typical 4-jaw chuck using a dial
indicator.
=`^li\()% Rough centering procedure
with a typical 4-jaw chuck, using the dead
center and the tailstock.
Lj\ X cfn IGD n_\e
dXZ_`e`e^ _\Xmp \ZZ\eki`Z
nfibg`\Z\j2 FYa\Zkj k_ifne
]ifdXcXk_\ZXeZXlj\j\i`$
flj`ealipfi[\Xk_%
=fli$AXn:_lZb
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