Woodstock W1812 User manual

Brand: Woodstock

Model: W1812

Category: Power planers

Type: User manual

This manual is also suitable for

SHOP FOX W1813 s

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Improvements to this machine were made since the manual was originally printed, and this manual

update covers those changes. Keep this page with your owner's manual in case you ever need to refer to

it.

New and Updated Parts Added

We have added a series of parts to the Model

W1812. For increased machine safety, we added

a chain guard shown as item 86 in Figure 1. For

increased leadscrew stability, we added the col-

lar shown as item 95V2.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan#12268CR

207

211

210-2

211

210-1

211

244

211

240V2

207

Figure 1. W1812 chain guard and collar.

95V2

Updated

on Page 48

Updated

on Page 45

For improved shipping stability, we added an

updated shipping brace system, which is shown

as the numbered items in Figure 2.

REF PART # DESCRIPTION

86 X1812086 SAFETY GUARD

95V2 X1812095V2 COLLAR V2.10.09

207 XPN02 HEX NUT 5/16-18

210-1 XPB03 HEX BOLT 5/16-18 X 1

210-2 XPB12 HEX BOLT 5/16-18 X 1-1/4

211 XPW07 FLAT WASHER 5/16

240V2 X1812240V2 BRACKET V2.10.09

244 X1812244 PLASTIC WASHER 5/16

Figure 2. W1812 shipping brace system.

Updated

on Page 47

Model W1812

Variable Speed Planer/

Moulder With Stand

Manual Update

Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz

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@EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%)

Woodstock Technical Support .................. 2

Controls and Features ........................... 3

Machine Specifications .......................... 4

J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%-

Standard Machinery Safety ..................... 6

Additional Safety for Planer/Moulders ....... 8

<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0

220V Operation ................................... 9

Extension Cords .................................. 9

Electrical Specifications ........................ 9

J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ('

Unpacking ....................................... 10

Inventory ........................................ 10

Machine Placement ............................ 11

Cleaning Machine ............................... 11

Lifting and Moving ............................. 12

Mounting to Shop Floor ........................ 12

Assembly ......................................... 13

Dust Collection ................................. 16

Test Run .......................................... 17

FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (/

General .......................................... 18

Installing Planing Knives ...................... 19

Installing Moulding Knives .................... 20

Feed Roller Height and Spring Tension ..... 21

Workpiece Inspection ......................... 23

Planing Do's and Don'ts ........................ 24

Planing Operation .............................. 25

Moulding Do's and Don'ts ...................... 26

Moulding Operation ............................ 30

8::<JJFI@<J%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *(

D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% **

General .......................................... 33

Cleaning ......................................... 33

Cleaning Feed Motor ........................... 33

Table and Base .................................. 33

Lubrication ...................................... 34

J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *,

General .......................................... 35

Changing Feed Motor Brushes ................ 35

Feed Roller-to-Table Alignment .............. 36

Drive Chain Adjustment ....................... 37

Gib Adjustment ................................. 38

Electrical Safety Instructions ................. 39

Wiring Diagram ................................. 40

Electrical Component Locations ............. 41

Troubleshooting ................................. 42

G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +,

Headstock ....................................... 45

Headstock Parts List ........................... 46

Main Motor and Cabinet ....................... 47

Parts List ......................................... 47

Feed Motor and Controls ...................... 48

Feed Motor and Controls Parts List.......... 49

Label Placement ............................... 50

N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,*

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This machine has been specially designed to provide many years of trouble-free service. Close attention

to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to

include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact

Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo.

Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

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If you need the latest edition of this manual, you can download it from _kkg1&&nnn.j_fg]fo.Y`q.

If you have comments about this manual, please contact us at:

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8. Feed Motor

9. Handwheel Scale

:. Headstock Height Handwheel

;. Dovetailed Column

<. Headstock Scale

=. Control Panel

>. Feed Speed Control Dial

?. Emergency Stop Button

@. Cutterhead ON Button

A. Headstock Lock Lever

B. Chip Deflector Lock Pin

C. Cabinet Door

D. Belt Cover

E. Dust Cover w/Port

F. Guide Rail Lock Lever

G. Guide Rail Set

H. Cast Iron Table and Wings

I. Vented Sheet Metal Cabinet

=`^li\1. W1812 Front and rear view.

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Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz

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Weight .................................................................................................................. 306 lbs.

Length ...................................................................................................................... 36

⁄4"

Width .......................................................................................................................... 22"

Height ...................................................................................................................... 34

⁄2"

Foot Print (Length x Width) ......................................................................................... 21" x 19"

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Total Shipping Weight ................................................................................................. 324 lbs.

Box 1 Length x Width x Height ..................................................................... 40

⁄8" x 19

⁄4" x 22

⁄8"

Box 1 Weight ........................................................................................................... 185 lbs.

Box 2 Length x Width x Height ..................................................................... 22

⁄8" x 21

⁄4" x 30

⁄4"

Box 2 Weight ........................................................................................................... 139 lbs.

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Switch ................................................................. Magnetic Switch w/Thermal Overload Protection

Switch Voltage ............................................................................................................. 220V

Cord Length ................................................................................................................ 10 ft.

Cord Gauge ............................................................................................................14 gauge

Recommended Breaker Size ...........................................................................................15 amp

Plug .............................................................................................................................No

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Type ...................................................................................TEFC Capacitor Start Induction

Horsepower .......................................................................................................... 2 HP

Voltage ................................................................................................................ 220V

Phase ................................................................................................................ Single

Amps ................................................................................................................... 12A

Speed ............................................................................................................ 3450 RPM

Cycle ................................................................................................................. 60 Hz

Number Of Speeds ...................................................................................................... 1

Power Transfer ...................................................................................... Power Twist V-Belt

Bearings ....................................................................................... Shielded and Lubricated

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Type ......................................................................................................... DC Universal

Horsepower ........................................................................................................

⁄4 HP

Voltage, Amps ............................................................................................. 180VDC, 1.5A

Phase ................................................................................................................ Single

Motor Speed ....................................................................... 0-55 RPM (w/(Voltage Reduction)

Feed Speed ......................................................................................................0-18 FPM

Cycle ................................................................................................................. 60 Hz

Number Of Speeds ......................................................................................Variable Speed

Power Transfer ...............................................................................................Chain Drive

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Maximum Planing Width ............................................................................................... 7"

Maximum Planing Depth .............................................................................................

⁄8"

Maximum Planing Height ........................................................................................... 7

⁄2"

Maximum Profile Width ............................................................................................ 6

⁄4"

Maximum Profile Depth ..............................................................................................

⁄4"

Minimum Stock Thickness ............................................................................................

⁄4"

Minimum Stock Length ................................................................................................ 9"

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Number of Knives ....................................................................................................... 2

Knife Type ............................................................................................................. HSS

Knife Length ......................................................................................................... 7

⁄8"

Knife Width ........................................................................................................... 1

⁄2"

Knife Thickness ........................................................................................................

⁄4"

Number of Cuts Per Minute ......................................................................................14,000

Number of Cuts Per Inch .........................................................................................64-300

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Cutterhead Type .................................................................................................. Square

Cutterhead Diameter ............................................................................................... 1

⁄4"

Cutterhead Speed ............................................................................................. 7000 RPM

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Table Length w/Wings ............................................................................................. 36

⁄4"

Table Length w/o Wings........................................................................................... 14

⁄8"

Table Width ............................................................................................................ 10"

Table Thickness .......................................................................................................

⁄16"

Extension Wing Length ............................................................................................... 11"

Extension Wing Width ..............................................................................................8

⁄16"

Floor to Table Height .............................................................................................. 30

⁄8"

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Number of Dust Ports ................................................................................................... 1

Dust Port Size ........................................................................................................... 4"

Measurement Scale Units ........................................................................................ Inches

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Cabinet ........................................................................................................... Formed Steel

Body Assembly .........................................................................................................Cast Iron

Cutterhead Assembly ......................................................................................................Steel

Table & Extension Wing ........................................................................ Precision Ground Cast Iron

Paint ............................................................................................................... Powder Coat

Infeed and Outfeed Rollers ...........................................................................Rubber Coated Steel

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Serial Number Location ........................................................................ ID Label on Front of Stand

Customer Assembly Time ....................................................................... Approximately 45 Minutes

Warranty .................................................................................................................. 2 Year

Country of Origin ....................................................................................................... Taiwan

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Heavy-Duty Cast Iron Handwheel with Inch Measurement Scale for Cutterhead Housing Lift

Precision-Ground Cast Iron Infeed and Outfeed Extension Wings

Dovetailed Way for Cutterhead Housing with Precision Gib Adjustments

Pedestal-Mounted Control Switch with Variable Speed Control

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kf\hl`gd\ekfigffinfibi\jlckj.

1. INSTRUCTION MANUAL. This machine presents significant safety hazards to untrained users. Read/

understand this entire manual before starting the planer/moulder.

2. REACHING INSIDE PLANER/MOULDER. Never reach inside planer/moulder or remove covers when

the planer/moulder is connected to power.

3. INFEED CLEARANCE SAFETY. The infeed roller is designed to pull material into the cutterhead.

Always keep hands, clothing, and long hair away from the infeed roller during operation to pre-

vent serious injury.

4. BODY POSITION WHILE OPERATING. The workpiece may kick out during operation. To avoid get-

ting hit, stand to the side of the planer/moulder during the entire operation.

5. PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer/moulder. DO NOT

plane MDF, plywood, laminates, or other synthetic products.

6. GRAIN DIRECTION. Cutting across or against the grain is hard on the planer/moulder and may

increase the risk of workpiece kick out. Always cut with the grain or at a slight angle with the

grain.

7. LOOKING INSIDE PLANER/MOULDER. Wood chips fly around inside the planer/moulder at a high

rate of speed. DO NOT look inside the machine or remove any guards or covers during operation.

8. KNIFE CLEARANCE. Before starting the machine, always verify that the moulding knives do not

contact any part of the workpiece guide rails, feed roller swing arm, or the table surface.=X`cli\

kfm\i`]pbe`]\Zc\XiXeZ\dXpi\jlck`ej\m\i\`ealipXe[dXZ_`e\[XdX^\

9. REMOVING JAMMED WORKPIECES. To avoid serious injury, always stop the planer/moulder and

disconnect power before removing jammed workpieces.

10. DULL/DAMAGED CUTTERS. The planer/moulder may kick out a workpiece at the operator or give

poor finish results if it is operated with dull or damaged blades.

11. UNPLUGGING DURING ADJUSTMENTS. When connected to power, the planer/moulder can be acci-

dentally turned ON. Always disconnect power when servicing or adjusting machine components.

12. WORKPIECE CLEARANCE. Always verify workpiece has enough room to exit the planer before

starting.

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The Model W1812 is wired for 220V single-phase

operation. The power supply circuit used for this machine

MUST be grounded and rated for the amperage given

below. Never replace a circuit breaker with one of higher

amperage without consulting a qualified electrician to

ensure compliance with wiring codes. This machine must

be connected to a grounded circuit!

A plug is not supplied with this machine. See below for

the recommended plug type for this machine.

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ZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb.

We do not recommend using an extension cord; however,

if you have no alternative, use the following guidelines:

• Use a cord rated for Standard Service (S).

• Do not use an extension cord longer than 50 feet.

• Ensure that the cord has a ground wire and pin.

• Use the gauge size listed below as a minimum.

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220V Operation

12 Amps 15A NEMA 6-15 (not incl.) 14 Gauge

=`^li\2. 6-15 plug and receptacle.

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Read

Page 39

Before

Wiring

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This machine has been carefully packaged for safe

transportation. If you notice the machine has been

damaged during shipping, please contact your authorized

Shop Fox dealer immediately.

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The following is a description of the main components

shipped with the Model W1812. Lay the components out

to inventory them.

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A. Dust Port ....................................................1

B. Planer/Moulder Head .....................................1

C. Link Belt ....................................................1

D. Cabinet ......................................................1

E. Belt Cover ..................................................1

F. Guide Rail Set ..............................................1

G. Pedestal Switch ............................................1

H. Handwheel w/Knob .......................................1

I. Steel Conduit ...............................................1

J. Hardware Bag ..............................................1

— Hex Bolts

⁄16"-18 x

⁄4" (Planer/Moulder Head) ...4

— Flat Washers

⁄16" (Planer/Moulder Head) ..........4

— Hex Bolts

⁄16"-18 x 1" (Pedestal Switch) ............3

— Flat Washers

⁄16" (Pedestal Switch) .................3

— Flange Screws #10-24 x

⁄2" (Dust Port) .............3

— Hex Bolts

⁄16"-18 x

⁄4" (Belt Cover) ................2

— Flat Washers

⁄16" (Drive Belt Cover) ................4

— Hex Nuts

⁄16"-18 (Drive Belt Cover) .................2

— Lock Levers

⁄4"-20 x

⁄8" (Guide Rail) ...............4

— T-Slot Nuts

⁄4"-20 (Guide Rail) .......................4

— Feet (Cabinet) ..........................................4

— Hex Nuts

⁄8" x 16 (Feet) ..............................8

— Hex Bolts

⁄8" x 16 x 1

⁄4" (Feet) .....................4

— Hex Wrenches

⁄32", 4, 5mm ......................1 EA

— Open-End Wrench 12/14mm ..........................1

— Depth Stop Hex Bolt

⁄4"-20 x 1" ....................1

— Depth Stop Hex Nut

⁄4"-20 ...........................1

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gfn\ilek`c`ejkilZk\[fk_\in`j\.

=`^li\3. Inventory

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 =cffiCfX[1 This machine distributes a

heavy load in a small footprint. Some

residential floors may require additional

bracing to support both machine and

operator.

 Nfib`e^:c\XiXeZ\j1 Consider existing and

anticipated needs, size of material to be

processed through the machine, and space

for auxiliary stands, work tables or other

machinery when establishing a location for

your planer/moulder.

 C`^_k`e^1 Lighting should be bright enough

to eliminate shadow and prevent eye strain.

:c\Xe`e^DXZ_`e\

The table and other unpainted parts of your

planer/moulder are coated with a waxy grease

that protects them from corrosion during

shipment. Clean this grease off with a solvent

cleaner or citrus-based degreaser. DO NOT use

chlorine-based solvents such as brake parts

cleaner or acetone—if you happen to splash

some onto a painted surface, you will ruin the

finish.

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The Model W1812 can be moved for short distances if

two people lift the ends of the cast iron extension wings

and walk the machine to the new location. For ease of

mobility, the machine can be placed on a Shop Fox Model

D2057 Heavy Duty Mobile Base.

For long distance moving, we recommend using a forklift

or other mechanical lifting device.

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=`^li\5.Lifting location.

=`^li\6. Typical fasteners for mounting to

concrete floors.

Lag Screw and Anchor

Anchor Stud

Although not required, for increased stability you can

mount your new machine to the floor. Because this is

an optional step and floor materials may vary, floor

mounting hardware is not included. We recommend using

a precision level on the table surface to make sure that

your machine rests flat.

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Anchor studs or lag screws and anchors (=`^li\6) are

two popular methods for anchoring an object to a

concrete floor. We suggest you research the many options

and methods for mounting your machine and choose the

best that fits your specific application.

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=`^li\8.Suggested lifting locations.

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(. With the help of an assistant, lay the stand on

its side, then insert the

⁄8" x 16 x 1

⁄4" hex bolts

through the rubber feet, then thread on a

⁄8" x 16

hex nut onto each bolt.

). Next, thread each bolt into the reinforced holes

shown in =`^li\7, and then thread the four

remaining

⁄8" x 16 hex nuts onto each bolt to lock

the feet in place.

Note: For a pre-made heavy-duty mobile base option

instead of using the feet, you can place the cabinet

directly on the Shop Fox Model D2057 Heavy-Duty

Mobile Base equipped with swivel casters and post

brakes.

*. Position the stand upright, then adjust the feet so

the cabinet sits level on the floor.

+. When level, tighten the jam nuts to lock the feet in

place.

,. With the help of an assistant, lift the planer/moulder

headstock and position it onto the cabinet, as shown

in =`^li\8.

-. Open the cabinet door, then secure the headstock to

the cabinet with four

⁄16"-18 x

⁄4" hex bolts and

⁄16"

flat washers.

.. Remove the shipping brace shown in =`^li\9.

=`^li\7.Foot installation.

⁄8" Diameter

Reinforced

Mounting

Hole

=`^li\9.Shipping brace.

Brace

Mounting

Bolts

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Shipping

Brace

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OFF Button

=`^li\12.Installing the belt guard and the

handwheel.

.. Place the belt onto the cutterhead pulley with the

belt direction arrow pointing the direction of pulley

rotation. When installed correctly, the internal belt

tangs must be facing against the pulley rotation arrow

shown in =`^li\10.

/. Next, while keeping your fingers clear, lift the motor

and roll the belt onto the motor pulley as shown in

=`^li\11.

0. Attach the belt guard to the stand (=`^li\12) with

two

⁄16"-18 x

⁄4" hex bolts, four

⁄16" flat washers,

and two

⁄16"-18 hex nuts.

('. Slide the handwheel hub over the shaft (=`^li\12)

and tighten the set screw with a 5mm hex wrench.

=`^li\11.Installing the belt guard.

=`^li\10.Installing the drive belt

(belt cover removed for clarity).

Pulley

Rotation

Arrow

Internal

Belt Tang

Belt

Guard

-15-

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=`^li\13.Switch pedestal installation.

((. Feed the switch pedestal wiring harnesses into the

cabinet through the hole in the cabinetand secure

the switch pedestal to the cabinet (=`^li\13)with

three

⁄16"-18 x

⁄4" hex bolts and

⁄16" flat washers.

(). Plug the harnesses into their respective sockets just

below the pedestal mounting.

(*. Insert the feed motor wiring harness through the

conduit and loom clamps, and then plug it into the

motor.

(+. Fasten the conduit mounting bracket (=`^li\14) to

the headstock with two

⁄16"-18 x

⁄8" flange screws.

(,. Install two T-nuts in each table slot (=`^li\15).

(-. Position the inner and outer guide rails so the

elongated T-nut slots (=`^li\15)are positioned on

the infeed table.

(.. Insert the lock levers through the guide rails, and

then thread them into the T-nuts.

(/. Snug the levers in place.

=`^li\14.Conduit installation.

=`^li\15.Rail installation.

Inner

and

outer

Rails

Slot

Wiring

Harness

and

Loom

Clamps

Conduit

Mounting

Bracket

Switch

Pedestal

Mounting

Bracket

-16-

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Do not confuse this CFM recommendation with the rating

of the dust collector. To determine the CFM at the

dust port, you must take into account many variables,

including the CFM rating of the dust collector, the length

of hose between the dust collector and the machine, the

number of branches or Y's, and the amount of other open

lines throughout the system. Explaining this calculation

is beyond the scope of this manual. If you are unsure of

your system, consult an expert or purchase a good dust

collection "how-to" book.

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(0. Install the dust hood (=`^li\16)with three #10-24 x

⁄2" flange screws.

)'. Install a 4" flexible dust collector suction hose to the

dust port, as shown in =`^li\16.

=`^li\16.Installing the dust hood.

Dust

Hood

-17-

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If, during the test run, you encounter an unusual noise

or vibration, stop using the machine immediately, then

review KiflYc\j_ffk`e^ on GX^\+) for correction. If you

still cannot remedy a problem, contact our Tech Support

at (360) 734-3482 for assistance.

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(. Make sure you understand the safety instructions

at the beginning of the manual, and verify that the

machine is setup properly.

). Ensure all tools and objects used during setup are

cleared away from the machine.

*. Use the elevation handwheel to raise the planer/

moulder head to provide plenty of room for the safe

operation of the feed rollers and the cutterhead.

+. Pull out the chip deflector retaining pin (=`^li\17)

and remove the chip deflector.

,. Wearing leather gloves, use a 14mm wrench to make

sure the knives are tight, and rotate the cutterhead

to make sure the knives do not hit the table.

-. Reinstall the chip deflector, and connect the

machine to the power source.

.. Push the OFF button in, then turn it clockwise so it

pops out (=`^li\(/) to ensure it resets.

/. Turn the speed control dial (=`^li\(/)

counterclockwise to its slowest setting, then push

the ON button and the main motor will start.

0. Turn the speed control dial clockwise to operate and

speed up the feed rollers.

('. Press the OFF button to stop the machine.

((. WITHOUT resetting the OFF switch, press the ON

button. The machine should not start.

— If the machine does not start, the OFF button

safety feature is working correctly.

— If the machine starts, immediately disconnect

the machine from power. The OFF button safety

feature is at fault and must be replaced before

using this machine.

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`ealip.

=`^li\(/. Control panel.

=`^li\17.Removing the chip deflector.

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Woodstock W1812 User manual

Brand: Woodstock

Model: W1812

Category: Power planers

Type: User manual

This manual is also suitable for

SHOP FOX W1813 s

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Woodstock W1812 User manual

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Woodstock W1812 User manual

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