Woodstock W1812 User manual

Category
Power planers
Type
User manual

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Improvements to this machine were made since the manual was originally printed, and this manual
update covers those changes. Keep this page with your owner's manual in case you ever need to refer to
it.
New and Updated Parts Added
We have added a series of parts to the Model
W1812. For increased machine safety, we added
a chain guard shown as item 86 in Figure 1. For
increased leadscrew stability, we added the col-
lar shown as item 95V2.
COPYRIGHT © OCTOBER, 2009 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan#12268CR
207
211
210-2
211
210-1
211
244
211
240V2
207
Figure 1. W1812 chain guard and collar.
95V2
86
Updated
on Page 48
Updated
on Page 45
For improved shipping stability, we added an
updated shipping brace system, which is shown
as the numbered items in Figure 2.
REF PART # DESCRIPTION
86 X1812086 SAFETY GUARD
95V2 X1812095V2 COLLAR V2.10.09
207 XPN02 HEX NUT 5/16-18
210-1 XPB03 HEX BOLT 5/16-18 X 1
210-2 XPB12 HEX BOLT 5/16-18 X 1-1/4
211 XPW07 FLAT WASHER 5/16
240V2 X1812240V2 BRACKET V2.10.09
244 X1812244 PLASTIC WASHER 5/16
Figure 2. W1812 shipping brace system.
Updated
on Page 47
Model W1812
Variable Speed Planer/
Moulder With Stand
Manual Update
Phone #: (360) 734-3482 Online Tech Support: tech-support@shopfox.biz Web: www.shopfox.biz
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@EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%)
Woodstock Technical Support .................. 2
Controls and Features ........................... 3
Machine Specifications .......................... 4
J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%-
Standard Machinery Safety ..................... 6
Additional Safety for Planer/Moulders ....... 8
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0
220V Operation ................................... 9
Extension Cords .................................. 9
Electrical Specifications ........................ 9
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ('
Unpacking ....................................... 10
Inventory ........................................ 10
Machine Placement ............................ 11
Cleaning Machine ............................... 11
Lifting and Moving ............................. 12
Mounting to Shop Floor ........................ 12
Assembly ......................................... 13
Dust Collection ................................. 16
Test Run .......................................... 17
FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (/
General .......................................... 18
Installing Planing Knives ...................... 19
Installing Moulding Knives .................... 20
Feed Roller Height and Spring Tension ..... 21
Workpiece Inspection ......................... 23
Planing Do's and Don'ts ........................ 24
Planing Operation .............................. 25
Moulding Do's and Don'ts ...................... 26
Moulding Operation ............................ 30
8::<JJFI@<J%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *(
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% **
General .......................................... 33
Cleaning ......................................... 33
Cleaning Feed Motor ........................... 33
Table and Base .................................. 33
Lubrication ...................................... 34
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *,
General .......................................... 35
Changing Feed Motor Brushes ................ 35
Feed Roller-to-Table Alignment .............. 36
Drive Chain Adjustment ....................... 37
Gib Adjustment ................................. 38
Electrical Safety Instructions ................. 39
Wiring Diagram ................................. 40
Electrical Component Locations ............. 41
Troubleshooting ................................. 42
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +,
Headstock ....................................... 45
Headstock Parts List ........................... 46
Main Motor and Cabinet ....................... 47
Parts List ......................................... 47
Feed Motor and Controls ...................... 48
Feed Motor and Controls Parts List.......... 49
Label Placement ............................... 50
N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,*
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This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo.
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
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If you need the latest edition of this manual, you can download it from _kkg1&&nnn.j_fg]fo.Y`q.
If you have comments about this manual, please contact us at:
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8. Feed Motor
9. Handwheel Scale
:. Headstock Height Handwheel
;. Dovetailed Column
<. Headstock Scale
=. Control Panel
>. Feed Speed Control Dial
?. Emergency Stop Button
@. Cutterhead ON Button
A. Headstock Lock Lever
B. Chip Deflector Lock Pin
C. Cabinet Door
D. Belt Cover
E. Dust Cover w/Port
F. Guide Rail Lock Lever
G. Guide Rail Set
H. Cast Iron Table and Wings
I. Vented Sheet Metal Cabinet
=`^li\1. W1812 Front and rear view.
B
C
A
H
Q
I
J
L
M
N
P
D
E
F
R
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Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
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Weight .................................................................................................................. 306 lbs.
Length ...................................................................................................................... 36
1
4"
Width .......................................................................................................................... 22"
Height ...................................................................................................................... 34
1
2"
Foot Print (Length x Width) ......................................................................................... 21" x 19"
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Total Shipping Weight ................................................................................................. 324 lbs.
Box 1 Length x Width x Height ..................................................................... 40
1
8" x 19
3
4" x 22
1
8"
Box 1 Weight ........................................................................................................... 185 lbs.
Box 2 Length x Width x Height ..................................................................... 22
7
8" x 21
1
4" x 30
1
4"
Box 2 Weight ........................................................................................................... 139 lbs.
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Switch ................................................................. Magnetic Switch w/Thermal Overload Protection
Switch Voltage ............................................................................................................. 220V
Cord Length ................................................................................................................ 10 ft.
Cord Gauge ............................................................................................................14 gauge
Recommended Breaker Size ...........................................................................................15 amp
Plug .............................................................................................................................No
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Type ...................................................................................TEFC Capacitor Start Induction
Horsepower .......................................................................................................... 2 HP
Voltage ................................................................................................................ 220V
Phase ................................................................................................................ Single
Amps ................................................................................................................... 12A
Speed ............................................................................................................ 3450 RPM
Cycle ................................................................................................................. 60 Hz
Number Of Speeds ...................................................................................................... 1
Power Transfer ...................................................................................... Power Twist V-Belt
Bearings ....................................................................................... Shielded and Lubricated
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Type ......................................................................................................... DC Universal
Horsepower ........................................................................................................
1
4 HP
Voltage, Amps ............................................................................................. 180VDC, 1.5A
Phase ................................................................................................................ Single
Motor Speed ....................................................................... 0-55 RPM (w/(Voltage Reduction)
Feed Speed ......................................................................................................0-18 FPM
Cycle ................................................................................................................. 60 Hz
Number Of Speeds ......................................................................................Variable Speed
Power Transfer ...............................................................................................Chain Drive
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Maximum Planing Width ............................................................................................... 7"
Maximum Planing Depth .............................................................................................
1
8"
Maximum Planing Height ........................................................................................... 7
1
2"
Maximum Profile Width ............................................................................................ 6
3
4"
Maximum Profile Depth ..............................................................................................
3
4"
Minimum Stock Thickness ............................................................................................
1
4"
Minimum Stock Length ................................................................................................ 9"
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Number of Knives ....................................................................................................... 2
Knife Type ............................................................................................................. HSS
Knife Length ......................................................................................................... 7
1
8"
Knife Width ........................................................................................................... 1
1
2"
Knife Thickness ........................................................................................................
1
4"
Number of Cuts Per Minute ......................................................................................14,000
Number of Cuts Per Inch .........................................................................................64-300
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Cutterhead Type .................................................................................................. Square
Cutterhead Diameter ............................................................................................... 1
1
4"
Cutterhead Speed ............................................................................................. 7000 RPM
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Table Length w/Wings ............................................................................................. 36
1
4"
Table Length w/o Wings........................................................................................... 14
1
8"
Table Width ............................................................................................................ 10"
Table Thickness .......................................................................................................
7
16"
Extension Wing Length ............................................................................................... 11"
Extension Wing Width ..............................................................................................8
9
16"
Floor to Table Height .............................................................................................. 30
3
8"
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Number of Dust Ports ................................................................................................... 1
Dust Port Size ........................................................................................................... 4"
Measurement Scale Units ........................................................................................ Inches
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Cabinet ........................................................................................................... Formed Steel
Body Assembly .........................................................................................................Cast Iron
Cutterhead Assembly ......................................................................................................Steel
Table & Extension Wing ........................................................................ Precision Ground Cast Iron
Paint ............................................................................................................... Powder Coat
Infeed and Outfeed Rollers ...........................................................................Rubber Coated Steel
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Serial Number Location ........................................................................ ID Label on Front of Stand
Customer Assembly Time ....................................................................... Approximately 45 Minutes
Warranty .................................................................................................................. 2 Year
Country of Origin ....................................................................................................... Taiwan
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Heavy-Duty Cast Iron Handwheel with Inch Measurement Scale for Cutterhead Housing Lift
Precision-Ground Cast Iron Infeed and Outfeed Extension Wings
Dovetailed Way for Cutterhead Housing with Precision Gib Adjustments
Pedestal-Mounted Control Switch with Variable Speed Control
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kf\hl`gd\ekfigffinfibi\jlckj.
1. INSTRUCTION MANUAL. This machine presents significant safety hazards to untrained users. Read/
understand this entire manual before starting the planer/moulder.
2. REACHING INSIDE PLANER/MOULDER. Never reach inside planer/moulder or remove covers when
the planer/moulder is connected to power.
3. INFEED CLEARANCE SAFETY. The infeed roller is designed to pull material into the cutterhead.
Always keep hands, clothing, and long hair away from the infeed roller during operation to pre-
vent serious injury.
4. BODY POSITION WHILE OPERATING. The workpiece may kick out during operation. To avoid get-
ting hit, stand to the side of the planer/moulder during the entire operation.
5. PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer/moulder. DO NOT
plane MDF, plywood, laminates, or other synthetic products.
6. GRAIN DIRECTION. Cutting across or against the grain is hard on the planer/moulder and may
increase the risk of workpiece kick out. Always cut with the grain or at a slight angle with the
grain.
7. LOOKING INSIDE PLANER/MOULDER. Wood chips fly around inside the planer/moulder at a high
rate of speed. DO NOT look inside the machine or remove any guards or covers during operation.
8. KNIFE CLEARANCE. Before starting the machine, always verify that the moulding knives do not
contact any part of the workpiece guide rails, feed roller swing arm, or the table surface.=X`cli\
kfm\i`]pbe`]\Zc\XiXeZ\dXpi\jlck`ej\m\i\`ealipXe[dXZ_`e\[XdX^\
9. REMOVING JAMMED WORKPIECES. To avoid serious injury, always stop the planer/moulder and
disconnect power before removing jammed workpieces.
10. DULL/DAMAGED CUTTERS. The planer/moulder may kick out a workpiece at the operator or give
poor finish results if it is operated with dull or damaged blades.
11. UNPLUGGING DURING ADJUSTMENTS. When connected to power, the planer/moulder can be acci-
dentally turned ON. Always disconnect power when servicing or adjusting machine components.
12. WORKPIECE CLEARANCE. Always verify workpiece has enough room to exit the planer before
starting.
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fidXZ_`e\[XdX^\.
))'MFg\iXk`fe
The Model W1812 is wired for 220V single-phase
operation. The power supply circuit used for this machine
MUST be grounded and rated for the amperage given
below. Never replace a circuit breaker with one of higher
amperage without consulting a qualified electrician to
ensure compliance with wiring codes. This machine must
be connected to a grounded circuit!
A plug is not supplied with this machine. See below for
the recommended plug type for this machine.
@]pflXi\lejli\XYflkk_\n`i`e^Zf[\j`epfliXi\X
fipflgcXekfZfee\ZkpflidXZ_`e\kfXj_Xi\[Z`i$
Zl`k#pfldXpZi\Xk\X]`i\fiZ`iZl`kfm\icfX[_XqXi[Ç
ZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb.
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
Use a cord rated for Standard Service (S).
Do not use an extension cord longer than 50 feet.
Ensure that the cord has a ground wire and pin.
Use the gauge size listed below as a minimum.
<ok\ej`fe:fi[j
Fg\iXk`e^MfckX^\ 8dg;iXn D`e.:`iZl`kJ`q\ I\Zfdd\e[\[Gcl^ <ok\ej`fe:fi[
220V Operation
12 Amps 15A NEMA 6-15 (not incl.) 14 Gauge
=`^li\2. 6-15 plug and receptacle.
<c\Zki`ZXcJg\Z`]`ZXk`fej
K_\ dXZ_`e\ dljk Y\ gifg\icp j\k lg Y\]fi\ `k `j
jX]\kffg\iXk\.;FEFKZfee\Zkk_`jdXZ_`e\kfk_\
gfn\i jfliZ\ lek`c `ejkilZk\[ kf [f jf `e k_\ K\jk
Ilegfik`fef]k_`jdXelXc.
JKFG
Read
Page 39
Before
Wiring
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This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
LegXZb`e^
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The following is a description of the main components
shipped with the Model W1812. Lay the components out
to inventory them.
Efk\1 @]pflZXek]`e[Xe`k\dfek_`jc`jk#Z_\Zbk_\
dflek`e^cfZXk`fefek_\dXZ_`e\fi\oXd`e\k_\
gXZbX^`e^dXk\i`XcjZXi\]lccp%FZZXj`feXccpn\gi\$`ejkXcc
Z\ikX`eZfdgfe\ekj]fijX]\ij_`gg`e^%
9fo@em\ekfip=`^li\3) Hkp
A. Dust Port ....................................................1
B. Planer/Moulder Head .....................................1
C. Link Belt ....................................................1
D. Cabinet ......................................................1
E. Belt Cover ..................................................1
F. Guide Rail Set ..............................................1
G. Pedestal Switch ............................................1
H. Handwheel w/Knob .......................................1
I. Steel Conduit ...............................................1
J. Hardware Bag ..............................................1
— Hex Bolts
5
16"-18 x
3
4" (Planer/Moulder Head) ...4
— Flat Washers
5
16" (Planer/Moulder Head) ..........4
— Hex Bolts
5
16"-18 x 1" (Pedestal Switch) ............3
— Flat Washers
5
16" (Pedestal Switch) .................3
— Flange Screws #10-24 x
1
2" (Dust Port) .............3
— Hex Bolts
5
16"-18 x
3
4" (Belt Cover) ................2
— Flat Washers
5
16" (Drive Belt Cover) ................4
— Hex Nuts
5
16"-18 (Drive Belt Cover) .................2
— Lock Levers
1
4"-20 x
3
8" (Guide Rail) ...............4
— T-Slot Nuts
1
4"-20 (Guide Rail) .......................4
— Feet (Cabinet) ..........................................4
— Hex Nuts
3
8" x 16 (Feet) ..............................8
— Hex Bolts
3
8" x 16 x 1
1
4" (Feet) .....................4
— Hex Wrenches
3
32", 4, 5mm ......................1 EA
— Open-End Wrench 12/14mm ..........................1
— Depth Stop Hex Bolt
1
4"-20 x 1" ....................1
— Depth Stop Hex Nut
1
4"-20 ...........................1
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gfn\ilek`c`ejkilZk\[fk_\in`j\.
=`^li\3. Inventory
B
D
C
A
E
F
H
I
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 =cffiCfX[1 This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
 Nfib`e^:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your planer/moulder.
 C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye strain.
:c\Xe`e^DXZ_`e\
The table and other unpainted parts of your
planer/moulder are coated with a waxy grease
that protects them from corrosion during
shipment. Clean this grease off with a solvent
cleaner or citrus-based degreaser. DO NOT use
chlorine-based solvents such as brake parts
cleaner or acetone—if you happen to splash
some onto a painted surface, you will ruin the
finish.
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j_fg n_\e Xjj\dYc`e^#
X[aljk`e^ fi fg\iXk`e^
\hl`gd\ek.
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c`]k`e^ \hl`gd\ek kf
c`]k k_\ gcXe\i&dflc[\i.
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jfeXc`ealipdXpfZZli.
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=`^li\4. Minimum working clearances.
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The Model W1812 can be moved for short distances if
two people lift the ends of the cast iron extension wings
and walk the machine to the new location. For ease of
mobility, the machine can be placed on a Shop Fox Model
D2057 Heavy Duty Mobile Base.
For long distance moving, we recommend using a forklift
or other mechanical lifting device.
C`]k`e^Xe[Dfm`e^
=`^li\5.Lifting location.
=`^li\6. Typical fasteners for mounting to
concrete floors.
Lag Screw and Anchor
Anchor Stud
Although not required, for increased stability you can
mount your new machine to the floor. Because this is
an optional step and floor materials may vary, floor
mounting hardware is not included. We recommend using
a precision level on the table surface to make sure that
your machine rests flat.
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Anchor studs or lag screws and anchors (=`^li\6) are
two popular methods for anchoring an object to a
concrete floor. We suggest you research the many options
and methods for mounting your machine and choose the
best that fits your specific application.
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=`^li\8.Suggested lifting locations.
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(. With the help of an assistant, lay the stand on
its side, then insert the
3
8" x 16 x 1
1
4" hex bolts
through the rubber feet, then thread on a
3
8" x 16
hex nut onto each bolt.
). Next, thread each bolt into the reinforced holes
shown in =`^li\7, and then thread the four
remaining
3
8" x 16 hex nuts onto each bolt to lock
the feet in place.
Note: For a pre-made heavy-duty mobile base option
instead of using the feet, you can place the cabinet
directly on the Shop Fox Model D2057 Heavy-Duty
Mobile Base equipped with swivel casters and post
brakes.
*. Position the stand upright, then adjust the feet so
the cabinet sits level on the floor.
+. When level, tighten the jam nuts to lock the feet in
place.
,. With the help of an assistant, lift the planer/moulder
headstock and position it onto the cabinet, as shown
in =`^li\8.
-. Open the cabinet door, then secure the headstock to
the cabinet with four
5
16"-18 x
3
4" hex bolts and
5
16"
flat washers.
.. Remove the shipping brace shown in =`^li\9.
=`^li\7.Foot installation.
3
8" Diameter
Reinforced
Mounting
Hole
=`^li\9.Shipping brace.
Brace
Mounting
Bolts
8jj\dYcp
Shipping
Brace
-14-
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OFF Button
=`^li\12.Installing the belt guard and the
handwheel.
.. Place the belt onto the cutterhead pulley with the
belt direction arrow pointing the direction of pulley
rotation. When installed correctly, the internal belt
tangs must be facing against the pulley rotation arrow
shown in =`^li\10.
/. Next, while keeping your fingers clear, lift the motor
and roll the belt onto the motor pulley as shown in
=`^li\11.
0. Attach the belt guard to the stand (=`^li\12) with
two
5
16"-18 x
3
4" hex bolts, four
5
16" flat washers,
and two
5
16"-18 hex nuts.
('. Slide the handwheel hub over the shaft (=`^li\12)
and tighten the set screw with a 5mm hex wrench.
=`^li\11.Installing the belt guard.
=`^li\10.Installing the drive belt
(belt cover removed for clarity).
Pulley
Rotation
Arrow
Internal
Belt Tang
Belt
Guard
-15-
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=`^li\13.Switch pedestal installation.
((. Feed the switch pedestal wiring harnesses into the
cabinet through the hole in the cabinetand secure
the switch pedestal to the cabinet (=`^li\13)with
three
5
16"-18 x
3
4" hex bolts and
5
16" flat washers.
(). Plug the harnesses into their respective sockets just
below the pedestal mounting.
(*. Insert the feed motor wiring harness through the
conduit and loom clamps, and then plug it into the
motor.
(+. Fasten the conduit mounting bracket (=`^li\14) to
the headstock with two
5
16"-18 x
3
8" flange screws.
(,. Install two T-nuts in each table slot (=`^li\15).
(-. Position the inner and outer guide rails so the
elongated T-nut slots (=`^li\15)are positioned on
the infeed table.
(.. Insert the lock levers through the guide rails, and
then thread them into the T-nuts.
(/. Snug the levers in place.
=`^li\14.Conduit installation.
=`^li\15.Rail installation.
Inner
and
outer
Rails
Slot
Wiring
Harness
and
Loom
Clamps
Conduit
Mounting
Bracket
Switch
Pedestal
Mounting
Bracket
-16-
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lj\X[ljkZfcc\Zk`fejpjk\dZXei\jlck `ej_fik Xe[
cfe^$k\idi\jg`iXkfip`cce\jj.
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Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the
dust port, you must take into account many variables,
including the CFM rating of the dust collector, the length
of hose between the dust collector and the machine, the
number of branches or Y's, and the amount of other open
lines throughout the system. Explaining this calculation
is beyond the scope of this manual. If you are unsure of
your system, consult an expert or purchase a good dust
collection "how-to" book.
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(0. Install the dust hood (=`^li\16)with three #10-24 x
1
2" flange screws.
)'. Install a 4" flexible dust collector suction hose to the
dust port, as shown in =`^li\16.
=`^li\16.Installing the dust hood.
Dust
Hood
-17-
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If, during the test run, you encounter an unusual noise
or vibration, stop using the machine immediately, then
review KiflYc\j_ffk`e^ on GX^\+) for correction. If you
still cannot remedy a problem, contact our Tech Support
at (360) 734-3482 for assistance.
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(. Make sure you understand the safety instructions
at the beginning of the manual, and verify that the
machine is setup properly.
). Ensure all tools and objects used during setup are
cleared away from the machine.
*. Use the elevation handwheel to raise the planer/
moulder head to provide plenty of room for the safe
operation of the feed rollers and the cutterhead.
+. Pull out the chip deflector retaining pin (=`^li\17)
and remove the chip deflector.
,. Wearing leather gloves, use a 14mm wrench to make
sure the knives are tight, and rotate the cutterhead
to make sure the knives do not hit the table.
-. Reinstall the chip deflector, and connect the
machine to the power source.
.. Push the OFF button in, then turn it clockwise so it
pops out (=`^li\(/) to ensure it resets.
/. Turn the speed control dial (=`^li\(/)
counterclockwise to its slowest setting, then push
the ON button and the main motor will start.
0. Turn the speed control dial clockwise to operate and
speed up the feed rollers.
('. Press the OFF button to stop the machine.
((. WITHOUT resetting the OFF switch, press the ON
button. The machine should not start.
If the machine does not start, the OFF button
safety feature is working correctly.
— If the machine starts, immediately disconnect
the machine from power. The OFF button safety
feature is at fault and must be replaced before
using this machine.
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`ealip.
=`^li\(/. Control panel.
=`^li\17.Removing the chip deflector.
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Woodstock W1812 User manual

Category
Power planers
Type
User manual
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