FläktGroup eCO TOP Installation and Maintenance Manual

Brand: FläktGroup

Model: eCO TOP

Category: Split-system air conditioners

Type: Installation and Maintenance Manual

INSTALLATION AND MAINTENANCE MANUAL

eCO TOP®

WITH ROTARY HEAT EXCHANGER

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

CONTENTS

Page

1. SAFETY INSTRUCTIONS ................................................................................3

VDI 6022 ..........................................................................................................3

2. DESCRIPTION OF THE UNIT .......................................................................... 4

3. TRANSPORT AND PLACEMENT ..................................................................5

4. CONNECTIONS ...................................................................................................6

4.1 Duct connections .................................................................................. 6

4.2 Post heater, electrical .......................................................................... 6

4.3 Post heater, hot water ......................................................................... 6

4.4 Cooling coil, water ................................................................................. 7

4.5 Valve and valve actuator .....................................................................7

4.6 Damper......................................................................................................7

4.7 Silencer ......................................................................................................7

5. ELECTRICAL CONNECTIONS.........................................................................8

5.1 Fuse protection .......................................................................................8

5.2 Electrical data .........................................................................................8

5.3 Main supply .............................................................................................8

6. CONNECTION OF EXTERNAL COMPONENTS ..........................................9

6.1 Post heater, water/electrical ............................................................ 9

6.2 Cooling coil, water ............................................................................... 9

6.3 Cooling coil, DX ..................................................................................... 9

6.4 Damper..................................................................................................... 9

6.5 Temperature sensors ........................................................................10

6.6 Humidity sensors ................................................................................10

6.7 Pressure sensors ................................................................................10

6.8 Air quality sensors ............................................................................. 11

6.9 External control/Extended functions ........................................... 11

6.10 Fire protection function ................................................................... 11

6.11 Summary alarm.................................................................................. 11

6.12 Unit operation on/off indication ................................................... 11

6.13 7” HMI connection ............................................................................. 11

7. TESTING FUNCTIONS ....................................................................................12

8. CONTROL PANEL, OPERATIONS, COMMISSIONING ............................13

8.1 General .....................................................................................................13

8.2 Commissioning setupwizard ...........................................................14

8.3 Home screen ........................................................................................17

8.4 Time/date, language, basic settings............................................18

8.5 Alarms .................................................................................................... 20

8.6 PID settings ............................................................................................ 21

8.7 Room HMI ...............................................................................................21

Page

9. CONTROL FUNCTIONS ................................................................................23

9.1 Heating, cooling, energy recovery ...............................................23

9.2 Temperature controls ......................................................................23

9.3 Humidity control ................................................................................24

9.4 Fan control ...........................................................................................24

9.5 Night purge/Night heating .............................................................24

9.6 Freeze protection ..............................................................................25

9.7 Defrost function ................................................................................25

9.8 Fire protection ..................................................................................25

10. COMMUNICATION .........................................................................................26

10.1 Modbus, RS485.................................................................................26

10.2 Modbus, TCP/IP ...............................................................................26

10.3 Fieldbus ..............................................................................................26

10.4 Bacnet .................................................................................................26

10.5 Webserver .........................................................................................26

11. PARAMETER LIST ........................................................................................27

12. MAINTENANCE ...............................................................................................31

12.1 General ................................................................................................. 31

12.2 Filter ..................................................................................................... 31

12.3 Rotary Heat Exchanger .................................................................32

12.4 Post heater, hot water ....................................................................33

12.5 Post heater, electrical ................................................................... 34

12.6 Water cooling coil, duct mounted .............................................34

12.7 Fans ......................................................................................................35

12.8 Service schedule .............................................................................36

12.9 Alarm list ............................................................................................ 37

13. DECLARATION OF CONFORMITY ............................................................45

14. DISPOSAL .......................................................................................................46

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

OPERATION OF AIR HANDLING UNITS

AND ACCESSORIES

WARNING

Before taking the air handling unit into

operation ﬁt any unused connections with

protective mesh.

In addition, all electrotechnical and me-

chanical safety devices must be

installed before taking the air handling

unit into operation.

– Before opening the unit check that its power has been

disconnected.

– Take care when opening the isolating valves for the hot

water to the air heater. There is a risk of water hammer

or steam discharge.

– When servicing or inspecting the unit, turn off the

safety switch before opening the inspection doors.

Reset all safety devices before restarting.

– The clearance in front of electric heaters and electrical

cabinets shall conform to applicable electrical safety

regulations.

– Use the control panel to stop the unit.

– The unit’s hatches are ﬁtted with locking handles.

Ensure that the unit is always left locked, and that the

keys cannot be accessed by unauthorized persons.

– Do not open inspection hatches when the unit is in

operation.

– Use protective gloves during installation and service.

1. SAFETY INSTRUCTIONS

Installation may only be

carried out by qualified personnel.

VDI 6022

eCO TOP is designed in accordance

to hygiene standard VDI 6022 and

is easy to clean with no place where dirt can accumulate. Non-

metallic part, have been chosen as proven free of micro bacterial

or mold growth.

Following the VDI 6022, AHU should ensure a physiologically

favourable indoor climate and a hygienically perfect indoor air

quality.

The eCO TOP is designed in order, not to endanger health, not to

disturb the condition and the thermal comfort, not to lead to odour

nuisance and to prevent exposure and impact of inorganic and

organic pollutants.

The casing is approved for T2 / TB2.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

FANS

The unit has two plug fans with EC motors.

ROTARY HEAT EXCHANGER

The speed controlled rotor is ﬁtted with a purge sector and a

rotation sensor.

FILTER

Bag ﬁlter class (F7) ePM1 50% on both outdoor and extract air.

POST HEATER, HOT WATER

Hot water coil containing copper tubes and aluminum ﬁns. Pipe

connection ø12 mm. Freeze protection temperature sensor or

freeze protection thermostat is included.

POST HEATER, ELECTRICAL

The heater for size 03 and 04 is built-in. For size 06 the heater is

duct mounted.

CONTROL SYSTEM

The ISYteq control system is integrated with the unit and is ready

for use with a large number of functions.

INTERNAL SILENCER (ACCESSORY)

An internal silencer can be ﬁtted in the supply air inside the unit.

COMPONENTS

The unit can be supplied in left-hand or right-hand conﬁgurations.

Refer to the order code in Technical Instruction.

2. DESCRIPTION OF THE UNIT

RIGHT HAND CONFIGURATION

Outdoor air

Supply air

Extract air

Exhaust air

1. Outdoor air sensor

2. Outdoor air ﬁlter

3. Rotary heat exchanger with rotation sensor

4. Supply fan

5. Electrical heater including overheating protection

alternatively hot water coil with freeze protection

6. Supply air sensor

7. Extract air sensor

8. Control plate

9. Extract ﬁlter

10. Exhaust fan

11. A Internal silencer or second ﬁlter step (accessory)

1 6

810

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

SOUND TRANSMISSION

When a unit is positioned next to a wall, low frequency sound can

generate vibrations in the wall, even if the sound level from the

unit is acceptable. Generally the unit should be positioned against

a wall adjacent to a room that is not sensitive for noise. When this

is not possible the unit should be positioned 400-500 mm from

the wall.

Duct lead-through must be designed with care so that rigid

connections between the duct and wall do not occur. In addition,

the seal around the duct must be carefully installed to prevent

the transmission of noise to adYescent areas. For sensitive in-

stallations it may be a good idea to connect ducts using ﬂexible

connections.

If the ﬂoor structure is weak, noise can be transmitted to other

areas in the building. Use of a heavy insulating mat can prevent

that problem.

TRANSPORT

Use a fork lift truck, pallet truck or platform trolley for transport on

site. The unit can be lifted from the front or from the side.

To move size 06 through a 900 mm opening remove the door and

the center strut. See section 12.3.

3. TRANSPORT AND PLACEMENT

UNIT WEIGHT (ESTIMATED WEIGHT)

Size 03 = 260 kg

Size 04 = 300 kg

Size 06 = 400 kg

SPACE REQUIREMENTS

Make sure that it is enough space around the unit for routine

service work, such as replacing ﬁlters and cleaning the fan and

casing.

Consideration has to be taken for future replacement of

com ponents.

PLACEMENT

The unit can be placed directly onto the surface if this is ﬂat and

horizontal, otherwise use adjustable feet.

Available as accessory RDTZ-13.

Size B1 S

03 1694 700

04 1844 776

06 2114 911

B1 = width with open doors

S = minimum space for service*)

* in front of the control cabinet there has to be enough space

according to local electrical regulations.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

NOTE! The weight of the duct system

with components must not lay weight on the unit.

4. CONNECTIONS

4.1 DUCT CONNECTIONS

Size 03 and 04 (Ø315 mm) have circular duct connections. Size

06 has rectangular duct connections (600 x 300 mm).

4.2 POST HEATER, ELECTRICAL

The electrical post heater for size 06 is duct mounted, see sepa-

rate instruction.

4.3 POST HEATER, HOT WATER

Connect the pipes for the heating coil inside the unit according to

pictures below. View from top.

NOTE! To avoid freezing the temperatures for frost

protection must not be set too low. If the building

has to be left unheated for long periods during

winter, the water must be drained from both the

pipework and the heating coil.

WARNING! Wear protective gloves

when using a ﬁn comb.

Warning - hot water!!

FläktGroup takes no responsibility neither for

the connection of air heaters to the heating

system, nor for damage or injury caused by

incorrect planning, installation or maintenance

of this system. Pipework, valves etc. are to be

designed due to pressure drop and function, not

the dimensions of the air heater connections. The

weight of the pipe work system with components

must not lay weight on the water coil.

PIPE CONNECTION

Size 03 = 12 mm

Size 04 = 12 mm

Size 06 = 12 mm

PREVENTING FREEZING

There is a risk of freezing in the hot water coil at low outdoor

temperatures. This can cause water damage. The risk can

appear:

1. if the temperature of the water is too high. The risk increases

in spring and autumn. Adjust the water temperature in relation

to the outdoor air temperature.

2. if the post heater is oversized. Decrease the temperature of

the water to increase the water ﬂow.

FINS

Any deformed ﬁns can be adjusted using ﬁn comb EQAZ-14.

VENTING

The air must be properly vented from the system to ensure good

function. The venting is made through the pipe system.

Size 03 Size 04 Size 06

A238 A272 A304

B74 B79 B92

C110 C91 C111

DØ 22.5 DØ 22.5 DØ 22.5

Left hand version

Right hand version

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

When installing a 3-way valve check as follows:

Mixture from A/B to AB

Diverting from AB to A/B

4.6 DAMPER

Duct mounted damper with a spring return on/off actuator. The

actuator has to be connected to the terminal block in the electri-

cal cabinet. Size 03 and 04 have circular duct connections and

size 06 has rectangular. The damper is designed for duct insula-

tion of up to 50 mm.

4.7 SILENCER, DUCT MOUNTED

Size 03 and 04 have circular duct connections and size 06 has

rectangular. Fire resistance rating EI30. The distance to the fan

has to be at least 300 mm.

4. CONNECTIONS

4.4 COOLING COIL, WATER

The cooling coils have circular duct connections with rubber

ring seals. For size 06 a converter from rectangular to circular

is available as an accessory (RDTZ-24). The cooler has to be

installed horizontally and the distance to nearest bend has to be

at least 600 mm. Venting and draining is carried out via the pipe

system. The pipe connection, Ø 22 mm, is located on the outlet

end, is smooth and is intended for a compression ﬁtting. The

drainage tray is in stainless steel and has an R 1/2” connection.

Maximum operating pressure 1.0 MPa and maximum operating

temperature 150° C.

4.5 VALVE AND VALVE ACTUATOR

ACTUATORS FOR HEATING AND COOLING

Connected to terminal in electrical cabinet. Stroke length 5.5 mm.

Intended for assembly on 2-way and 3-way valves of the type

VVG44 or VXG44.

ACCEPTED INSTALLATION METHODS

VALVE FOR HEATING AND COOLING

The valve and valve actuator can be easily installed without

special tools. A particle ﬁlter should be ﬁtted before the valve to

extend its service life.

2-WAY VALVE VVG

The ﬂow is increased by turning the spindle inwards, the ﬂow is

reduced by moving the spindle outwards. Note that the 2-way

valve cannot be used as a 3-way valve.

The ﬂow direction is indicated by an arrow.

ACCEPTED INSTALLATION METHODS

3 -WAY VA LV E V XG

The bypass is closed by turning the spindle inwards, the bypass

is opened by turning the spindle outwards.

ACCEPTED INSTALLATION METHODS

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

5. ELECTRICAL CONNECTIONS

5.3 MAIN SUPPLY

Units with built-in electrical heater, main supply

3x400 VAC ±10%+N+PE, 50Hz.

Units with hot water coil can be supplied with

1x230 VAC ±10%+N+PE, 50Hz.

Units with duct mounted electrical heater can be supplied with

1x230 VAC ±10%+N+PE, 50Hz.

Units are not available for 3x230 VAC ±10%+N+PE, 50Hz.

Connect main supply to terminals U, V, W, N and PE, located on

the control plate.

The cables on the outdoor unit must enter the ﬂange from below.

Maximum external fuse is 16A.

To be able to make the entire unit power less, an external safety

switch must be installed on main supply.

5.1 FUSE PROTECTION

Size Unit with Hot water coil Electrical coil

03 Supply 1x230 VAC±10%+N+PE,

50Hz

3x400 VAC±10%+N+PE,

50Hz

Fuse 10 A 10 A

04 Supply 1x230 VAC±10%+N+PE,

50Hz

3x400 VAC±10%+N+PE,

50Hz

Fuse 10 A 16 A

06 Supply 3x400 VAC±10%+N+PE,

50Hz

3x400 VAC±10%+N+PE,

50Hz1)

Fuse 10 A 10 A

1) Duct mounted heater size 06 has separate supply.

WARNING

Low voltage cables must be separated

from SELV cables in accordance with

local regulations.

WARNING

Main switch do NOT cut power between

main supply terminals and main switch.

5.2 ELECTRICAL DATA

MOTORS

Size Power, kW Current, A

03 0.50 x 2 2.2 x 2

04 0.75 x 2 3.3 x 2

06 1.05 x 2 1) 1.6 x 2

3x400 VAC.

ELECTRICAL POST HEATER

Size Power, kW Current, A Voltage, VAC±10%+N+PE,

50Hz

03 41) 10 2x400

03 12 17.4 3x400

03 14 20.3 3x400

04 61) 15 2x400

04 16 23.3 3x400

04 19 27.5 3x400

06 913 3x400

06 23 33.3 3x400

06 27 39.1 3x400

Unit mounted heater is powered from the control cabinet.

PE N L1

PE N L1 RHE

Size 03, 04 Size 06

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

6. CONNECTION OF EXTERNAL COMPONENTS

Use the cable ﬂange on the top of the unit to connect all external

accessories. For information about how to connect available ac-

cessories see below.

From DDC To Remark

Terminal Terminal Component

X6:DO2 - 3 *DX1 digital output, NO:max.5A

X6:DO2 - 4 *

X7:DO6 - 9 *DX2 digital output, NO:max.5A

X7:DO6 - 10 *

X2:ID2 - 10 *DX Alarm 24V DC potential digital input

X2:ID2 - 2 *

* depends on customer's controller

From DDC To Remark

Terminal Terminal Component

X16:DO8 - 1 *Exhaust

damper

digital output, NO:max.5A,

NC:max.2A

X16:DO8 - 4 *

X16:DO8 - 10 *Outdoor

damper

digital output,NO:max.5A,

NC:max.2A

X16:DO8 - 3 *

* depends on customer's damper

From DDC To Remark

Terminal Terminal Component

X10:L1 L

H. Pump Supply 230 V, 50/60 Hz,

max.2A**

X10:N N

X10:PE PE

X6:DO1 - 1 *H. Pump/El Start digital output, NO:max.5A

X6:DO1 - 2 *

X2:ID1 - 9 *H. Pump/El

Alarm

24V DC potential digital

input

X2:ID1 - 1 *

X2:Y1 - 13 YValve/El Control 0-10V DC analog output

X2:Y1 - 5 M

X5:1 - 6 GValve Actuator 24V DC supply

X5:1 - 1 G0

* depends on customer's pump

** if powered from DDC, otherwise 10A

From DDC To Remark

Terminal Terminal Component

X9:L1 L

C. Pump Supply 230 V, 50/60 Hz,

max.2A**

X9:N N

X9:PE PE

X6:DO2 - 3 *C. Pump Start digital output,

NO:max.5A

X6:DO2 - 4 *

X2:ID2 - 10 *C. Pump Alarm 24V DC potential digital

input

X2:ID2 - 2 *

X2:Y2 - 14 YValve Control 0-10V DC analog output

X2:Y2 - 6 M

X5:2 - 7 GValve Actuator 24V DC supply

X5:2 - 2 G0

* depends on customer's pump

** if powered from DDC, otherwise 10A

6.1 POST HEATER, WATER/ELECTRICAL

Heating pump and valve actuator are connected according to the

table below.

6.2 COOLING COIL, WATER

Cooling pump and valve actuator are connected according to the

table below.

6.3 COOLING COIL, DX

The unit can manage cooling DX, 2-step. Note that the coil is not

included in the delivery of the unit. If 2-step DX is used water cool-

ing is no longer possible. For conﬁguration see control functions.

6.4 DAMPER

On/off actuators with spring return, 15 NM, 24VAC/DC.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

6. CONNECTION OF EXTERNAL COMPONENTS

From DDC To Remark

Terminal Terminal Component

X1:U9 - 19 S+ Room

Temperature Universal input, NTC/PT

X1:U9 - 9 S-

X17:U13 -18 ST+ Facade

Temperature Universal input, NTC/PT

X17:U13 - 8 ST-

X17:U16 -15 ST+ Supply Temp.

Duct

Universal input, NTC/PT

(if duct mounted coils)

X17:U16 - 5 ST-

From DDC To Remark

Terminal Terminal Component

X1:U8 - 18 AOU1 Room

Humidity Universal input

X1:U8 - 8 GND

X1:U9 - 19 AOU2 Room

Temperature Universal input, NTC/PT

X1:U9 - 9 GND

X16:5 - 5 UB+ Room

Humidity/

Temp. Supply

24V DC supply

X16:5 - 14 GND

From DDC To Remark

Terminal Terminal Component

X5:4 - 9 24V Duct extract

air power

supply

24V DC supply

X5:4 - 4 GND

X1:U6 - 16 0-10V Duct extract

air signal Universal input

X1:U6 - 6 GND

X5:3 - 8 24V Duct supply

air power

supply

24V DC supply

X5:3 - 3 GND

X1:U7 - 17 0-10V Duct supply

air signal Universal input

X1:U7 - 7 GND

6.5 TEMPERATURE SENSORS

The unit is provided with:

- Supply air sensor located at supply air spigot.

- Outdoor air sensor located at outdoor air spigot.

- When using cooling coil or duct mounted post heater a supply

temperature sensor is supplied for duct mounting.

The unit-mounted supply temperature sensor is then used to

measure the temperature before heaters or coolers.

- Room sensor is supplied when the unit is conﬁgured for room

temperature control. The unit-mounted extract temperarure

sensor is used for various functions depending on the

conﬁguration of the unit.

- The room sensor is intended for wall mounting and needs to

have good air circulation and not direct sun light. Cable is not

included.

- A facade temperature sensor is supplied when chosen.

6.6 HUMIDITY SENSORS

Room sensor is supplied when the unit is conﬁgured for room

humidity control. The sensor measures also temperature and its

conﬁgured as shown below.

6.7 PRESSURE SENSORS

When conﬁgured for pressure control, two pressure sensors for

duct mounting are supplied.

ZERO POINT CALIBRATION, DUCT MOUNTED PRESSURE

SENSORS

4-20mA

LED

Jumper 1

Jumper 2

Jumper 3 24VDC

GND

0-10V

LED

Jumper 1

Jumper 2

Jumper 3

push-button

The sensors must be zeroed during commissioning. They should

then be zeroed annually. The sensors should have been energized

for approximately one hour before calibration is carried out. After

that, remove the hoses from the sensors. To start calibration,

press the push-button next to the pressure range jumpers. The

red LED lights up and goes out after about a second. Reassemble

the air hoses.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

From DDC To Remark

Terminal Terminal Component

X5:3 - 8 +VDC CO2/VOC

supply 24V DC supply

X5:3 - 3 GND

X1:U7 - 17 0-10V CO2/VOC

signal Universal input

X1:U7 - 7 GND

From DDC To Remark

Terminal Terminal Component

X2:ID4 - 12 1External Stop 24V DC potential digital

input

X2:ID4 - 4 2

X1:U4 - 14 1External

Control 1 Universal input

X1:U4 - 4 2

X16:6 - 6 24V Supply External

Control 1 24V DC supply

X16:6 - 15 GND

X1:U5 - 15 1External

Control 2 Universal input

X1:U5 - 5 2

X16:7 - 7 24V Supply External

Control 2 24V DC supply

X16:7 - 16 GND

X1:U3 -13 1External Temp.

Setpoint Universal input, NTC/PT

X1:U3 - 3 2

From DDC To Remark

Terminal Terminal Component

X1:U2 - 12 1Alarm 1 (Fire) Universal input

X1:U2 - 2 2

X1:U3 - 13 1Alarm 2 Universal input

X1:U3 - 3 2

From DDC To Remark

Terminal Terminal Component

X7:DO3 - 1 1

Summary alarm A

NO:max.5A

X7:DO3 - 2 2 C

X7:DO3 - 3 3NC:max.2A

X7:DO4 - 1 1

Summary alarm B

NO:max.5A

X7:DO4 - 2 2 C

X7:DO4 - 3 3NC:max.2A

6. CONNECTION OF EXTERNAL COMPONENTS

6.8 AIR QUALITY SENSORS

Instead of external supply air duct pressure sensor an air quality

sensor can be connected to either measure the CO

or VOC.

6.9 EXTERNAL CONTROL/EXTENDED FUNCTIONS

The unit can be controlled by an external source, e.g. push buttons

to activate proﬁles and proﬁle bypasses. External control inputs

can also be used to vary fan speed from a remote source. For

conﬁguration see chapter 9, control functions.

If conﬁgured, External Stop is a NC circuit which lets the unit oper-

ate according to the current proﬁle number. If the contact is open,

the unit is switched off and a message is shown on the HMI.

External Control contacts are used as

1. NO circuits activating conﬁgured proﬁles with Ext. Control 1

being low and Ext. Control 2 high priority.

2. Push button circuits activating a proﬁle bypass for a conﬁgured

time with Ext. Control 1 being low and Ext. Control 2 high

priority.

3. External setpoints for fan control (manual/volume ﬂow/

pressure) with Ext. Control 1 being fan control 2 and Ext.

Control 2 fan control 1.

Please note that only two functions can be conﬁgured at the same

time for external controls.

6.10 FIRE PROTECTION FUNCTION

Two external ﬁre alarms can be connected to the unit to stop it in

case of ﬁre by using universal analogue inputs. Smoke detectors

and ﬁre dampers cannot be connected directly to the air handling

unit, a separate ﬁre system is needed.

Several functions which are activated if ﬁre alarm is triggered can

be implemented. Therefor the fan speeds can be set independent-

ly or completely stopped if needed.

6.11 SUMMARY ALARM

There are two separate alarm outputs for indicating A- and

B-alarms. Both can be connected as either NO or NC potential free

contacts.

6.13 7" HMI CONNECTION

Note: The HMI display is IP20. Link 2 is a Power over Ethernet port (PoE).

DDC Link2 Link1

Ethernet cable

6.12 UNIT OPERATION ON/OFF INDICATION

There is a digital output on the DDC that indicates whether the unit

is on/off.

From DDC To Remark

Terminal Terminal Component

X7:DO5 - 7 *Operation Indi-

cation

NO: max. 5A

X7:DO5 - 8 * C

* depends on customer's indicator device

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

STARTING THE UNIT

When the electrical connections are made and all the accessories

are mounted the unit is ready to start up.

1. Turn the safety switch to 1 (ON).

2. Start the unit (see chapter 8).

DAMPERS

Check that all dampers opens and closes correctly.

VALVE ACTUATORS

Check that valve actuators for heating and cooling works correctly.

AIR FLOW MEASUREMENT

The eCO TOP has measuring nipples for air ﬂow measurement.

Using a measuring pressure Dpm (Pa) and a constant (k) the air

ﬂow q

at 20 °C can be calculated using the following equation:

NOTE! When the unit is supplied with

Constant Air Volume Control there will be

no measuring nipples on top of the unit.

∆pm

TEMPERATURE CORRECTION

The air ﬂow formula above applies to air with a temperature of

+20 °C. At other air temperatures the air ﬂow must be corrected

using the formula:

The value of the constant (k) is shown in the table below.

= 1000

The measuring pressure, Dpm, is the difference between the pres-

sure in the empty section at the fan inlet and the pressure inside

the inlet cone. A manometer (RDTZ-56) can be connected to view

the measuring pressure. This is used as a reference for monitoring

the unit. Connect hoses with 4 mm diameter between the nipples

on the top of the unit and the manometer, see ﬁgure.

If the unit is supplied with Constant Air Volume control the air ﬂow

can be read in the control panel.

Location of measuring nipples on the unit.

q = q

(273 + t)

293

, m3

7. TESTING OF FUNCTIONS

q = actual air ﬂow

= calculated air ﬂow in formula above

t = current temperature in °C

FILTER, FINAL PRESSURE DROP

It is time to replace the ﬁlters when the ﬁnal pressure drop is

reached, see table below.

SIZE 03

Air ﬂow m3/s 0.15 0.25 0.35

Supply air/Extract air 90 150 170

SIZE 04

Air ﬂow m3/s 0.20 0.35 0.50

Supply air/Extract air 54 96 138

SIZE 06

Air ﬂow m3/s 0.30 0.55 0.75

Supply air/Extract air 90 154 174

FILTER MONITOR

For the ﬁlter monitors use the values in the table above. If the unit

is supplied with Constant Pressure control, activate the adoptation

function to handle the pressure drop variations.

The unit is equipped with pressure sensors for outdoor and

extract ﬁlter. It is possible to connect a third pressure sensor to

measure an extra ﬁlter in supply

Size 03 04 06

k-value air fan 58.4 51.5 49.2

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

8. CONTROL PANEL, OPERATIONS, COMMISSIONING

8.1 GENERAL

HMI

This section introduces the touchscreen control panel and the

web conﬁgurator, also known as the ‘Human Machine Interface’,

or simply HMI.

The HMI serves two main purposes: To provide information about

the current operational state of the unit. To allow the unit to be

setup and conﬁgured.

TOUCH SCREEN TIPS

To select an item, touch the centre of the icon or option. Do not

press too hard, the touch screen is sensitive enough to pick up

light, ﬁrm touches. Use the tip of your ﬁnger or the back of a pen-

cil to touch the required option. Be careful not to touch any other

options.

CLEANING THE SCREEN

Disconnect the power cord (this is in most cases the ethernet

which provides PoE). Gently wipe the screen with a soft, dry

non-abrasive cloth. If the marks remain, moisten the cloth slightly

with a detergent that is designed for touchscreens and wipe the

screen gently from top to bottom. Never use other detergents, as

these may contain ammonia or other additives.

IMPORTANT:

• Never spray or pour liquids directly on to the screen.

• Do not clean the screen while the system is on.

CONVENTIONS USED WITHIN THIS MANUAL

The following buttons and symbols are universal and available on

many menu pages.

Use the wheel to change any time

settings.

Home button, leads back to highest menu of

current view.

Time schedules, edit proﬁle switching times and

summer/winter changeover.

Down button, scroll down the menu bar.

Up button, scroll up the menu bar.

Trend logs, view and export sensor and actua-

tor history.

Operating data, conﬁgure assemblies, control

functions and operations. Available with Opera-

tor rights or higher.

Settings, conﬁgure general device and user

settings. Main settings of the device for commu-

nication, User, Hardware and Diagnosis.

Active alarms, recognize and acknowledge

alarms. Press this symbol if it indicates alarms

with a red marker (also indicating number of

alarms). Critical errors, marked red, will stop

the unit, while non-critical will still appear but

will not stop the unit from its normal function

(marked orange).

Tile menu, overview of setpoints and actual

values. Easy and quick setting of setpoints and

control types.

User login, higher access rights available. This

will offer more screens, conﬁgurations and set-

tings if access rights are high enough.

Use the calendar to change any date

settings.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

8. CONTROL PANEL, OPERATIONS, COMMISSIONING

8.2 COMMISSIONING, SETUPWIZARD

The Setup wizard can be run on the touch display or via a web

browser on a computer with Ethernet connection to the unit. Type

the IP address 192.168.0.1 in the address bar of the web browser.

TO LOG IN AND SELECT LANGUAGE

• Enter user name ”Admin” and password ”Admin” and select

”LOGIN”.

If the entered information is incorrect, a notiﬁcation appears. If the

entered information is correct, the Setup wizard starts.

TO NAVIGATE THE SETUP WIZARD

At the bottom of the screen there are four navigation buttons.

A B DC

• To conﬁrm all settings in the current step of the Setup wizard

and go to the next step, select save (A).

• To skip to the next step in the Setup wizard without saving any

changed settings, select skip (B). It is recommended to use the

skip function if you want to use the preconﬁgured settings and

be sure that you do not change anything.

• To cancel the changes made in the current step of the Setup

wizard and restore the previous settings, select cancel (C).

• As you go through the Setup wizard, the headings in the list

on the left side of the screen become green. To go back and

change already made settings, select a green heading.

• To exit the Setup Wizard, select exit (D).

LANGUAGE SETTINGS

• Select a ﬂag to select the corresponding language and select

save to go to the next step.

COMPONENTS

A C D E

This step in the Setup wizard lets you select and conﬁgure the

components that are installed in the unit. The ﬁrst tab (A) is

selected automatically. To move between the tabs, select save or

skip. Tabs with completed settings become a darker color. Click a

completed tab to go back and change already made settings.

1. Select the correct sensor settings from each dropdown

menu.

2. Click the pencil icons (B) to do additional settings for those

sensors.

Note: If you continue the Setup wizard without selecting the

pencil icons and changing the settings, the default settings from

the factory are used. When there are pencil icons in the Setup

wizard, always select the pencil icons and make sure that you

have the correct settings.

3. Select save or skip to go to the next tab, (C), to conﬁgure

external controls such as push buttons or similar devices.

External controls can trigger a single command like a proﬁle

bypass or alarm.

a. Select the pencil icon for additional settings. For example,

you can set a bypass timer or change the notiﬁcation class

and the alarm text of an external alarm input.

4. Select save or skip to go to the next tab, (D), to adjust the

settings for the coils.

a. Select the dropdown menu to select the type of coil.

b. Select the pencil icon to do additional settings for the

selected coil.

5. Select save or skip to go to the next tab, (E), to conﬁgure

one or two ﬁre inputs and up to three scenarios for what will

happen if one or both input sensors are triggered.

6. Select save. There is no option to skip to the next step.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

8. CONTROL PANEL, OPERATIONS, COMMISSIONING

CONTROL SETTINGS

1. Select the dropdown menus and select the correct

alternatives for your unit regarding supply- and extract fan

controls and temperature, humidity and air quality controls.

2. Select save.

TIME, DATE AND UNITS

The ﬁrst tab (A) is selected automatically.

1. Select the dropdown menus to select time zone.

2. Select the clock icon to set the time.

3. Select the calendar icon to select date.

4. Select save or skip to go to the next tab, (B).

5. Select the dropdown menus to select the applicable units.

6. Select save.

EDIT PROFILES

You can conﬁgure up to ﬁve proﬁles. There are separate proﬁles

for Boost and Standby/Off. You can create individual time

schedules for each proﬁle.

• You can change the name on all proﬁles except the Boost

proﬁle. The Boost proﬁle starts the unit before the set start time

to make sure that the temperature is correct at the start time.

• It is necessary to have a proﬁle for night operation. In the night

proﬁle, set the temperature control mode to Nightpurge and

select to enable the unit via temperature control.

• The proﬁle tab on the far right is for Standby/Off. To activate

room frost protection for Standby/Off, select to enable the unit

via temperature control.

1. Conﬁgure the proﬁles as is necessary for your unit

application.

2. Select save.

UNIT OPERATION SCHEDULER

This step lets you create a weekly schedule where you can select

different proﬁles for different time periods. The proﬁle for unit off is

applied to the whole week until you add other proﬁles.

1. Select the week day for which you want to add a proﬁle. A

popup with three icons appear.

A C

a. Select (A) to add a proﬁle and select time period for that

proﬁle.

b. Select (B) to edit the proﬁle.

c. Select (C) o close the icons popup without making any

changes.

2. To edit an already added proﬁle, select that proﬁle. A popup

with six icons appear.

D E F G H J

a. Select (D) to add a different proﬁle to the time period.

b. Select (E) to edit the currently selected proﬁle.

c. Select (F) to copy the proﬁle and apply it to another time

period.

d. Select (G) to delete the proﬁle from the weekly schedule.

e. Select (H) to change the start and stop time for the proﬁle.

f. Select (J) to close the icons popup without making any

changes.

3. Select the right tab (K) to set up exceptions for speciﬁc days,

weeks or months.

4. When the weekly schedule is ﬁnished, select save.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

8. CONTROL PANEL, OPERATIONS, COMMISSIONING

START UP SETTINGS

This step lets you conﬁgure how the unit starts depending if it

is summer or winter. You can set the temperature threshold, the

startup delays and the damper delay. Make sure that the settings

are correct for the local weather conditions.

• When the start up settings are ﬁnished, select save.

• If you are not sure how to do these settings correctly, select

skip.

TO SET DEFAULT PAGE AND FINISH THE SETUP WIZARD

1. Select Control schematics or Dashboard to select the default

page for the user interface.

2. Select save. A notiﬁcation asks you to restart the unit to

apply all settings.

3. Select save to restart the unit and load the selected default

page.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

8. CONTROL PANEL, OPERATIONS, COMMISSIONING

8.3 HOME SCREEN

It comes in handy to have the tile menu set as home screen

as setpoints can be easily edited here. Nevertheless, also the

ﬂow chart of the system could be the default page so note that

following descriptions are related to tile menu. From the Home

screen it is possible to determine how the unit is operating as

well as navigating to further screens, from which additional needs

can be conﬁgured.

BASIC FUNCTIONS

The following ﬁgures show the basic settings a user can control

from the tile menu if he is logged into an account with Operator or

Admin rights. Rectangle tiles shown in this description will further

be categorized as control tiles, while square tiles will be called

auxiliary tiles.

Setpoint for supply air volume ﬂow/pressure. Also displays

current air volume ﬂow/pressure and fan control loop. Press to

change setpoint manually.

Setpoint for extract air volume ﬂow. Also displays current air

volume ﬂow and fan output signal. Press to change setpoint

manually.

Setpoint for temperature control. Also displays current

temperature. Depending on conﬁguration this view might change

(e.g. separate setpoints for heating and cooling). Also shows

the control type at which temperature the unit is controlling (e.g.

extract air).

Controller mode. Can be set to only heating/cooling, night purge

or automatic. Automatic will react to proﬁle and summer/winter

changeover settings.

Current active proﬁle. Also displays next switch in time schedule

and corresponding proﬁle. Set to automatic to use time schedule

or select a proﬁle manually.

Setpoint for humidity control. Also displays current humidity.

Depending on conﬁguration this view might change.

Setpoint for outdoor air amount (damper state). Also displays

current value. Depending on conﬁguration this may react to air

quality.

Setpoint for air quality. Also displays current air quality. Depending

on conﬁguration this can be active or passive control.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

8. CONTROL PANEL, OPERATIONS, COMMISSIONING

Bypass current proﬁle for a certain number of minutes by another

proﬁle.

Change conﬁguration of proﬁles. Unit needs a switch of proﬁle

before applying changes to current operating proﬁle.

The home screen will always contain at least 3x3 tiles. If the

conﬁguration doesn’t include enough settings this tile will be used

as a placeholder.

CHANGING CONTROL TILE VALUES

To change the basic settings mentioned above there can be two

different ways. Press a control tile and one of the following menus

show up.

Setpoints are changed by using the control wheel, which can

easily be dragged to the desired value. Also, the up and down

arrows allow accurate setting by predeﬁned steps. The amount

of each step depends on the control value that is edited (e.g. air

volume ﬂow steps are 100 m³/h, regarding this is the determined

unit for air volume ﬂow).

Control types are changed by using an option dialog, from which

the user can choose a preconﬁgured number of behaviours.

USING AUXILIARY TILES

Auxiliary tiles do not allow individual changes to the current

operation of the unit but most of them have a temporary or

permanent effect on its behaviour.

Proﬁle bypass Allows to run another proﬁle for up to 60 min

(5 min steps) and switching automatically back

to time scheduled proﬁle afterwards.

Edit proﬁles Change proﬁle settings as shown before in the

SetupWizard.

FläktGroup Placeholder tile.

8.4 TIME AND DATE, LANGUAGE, BASIC SETTINGS

If you want to change time and date, language and basic settings

as shown in the SetupWizard there are two ways of doing so.

First way is easy but limited in possibilities of detailed settings.

1. Log into an account at Operator level or higher.

2. Press the Settings button in the menu bar.

3. Select Conﬁguration.

4. Run the SetupWizard again by using the description above.

The second way will not lead through each desired setting but

allows additional detailed settings.

TIME AND DATE, LANGUAGE

1. Log into an account with admin rights

2. Press the Settings button in the menu bar.

3. Select Conﬁguration.

4. Press Device.

5. In this menu you can set Device information, language,

synchronize time with your pc or an interface and change

web conﬁguration.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

8. CONTROL PANEL, OPERATIONS, COMMISSIONING

INTERFACES AND COMMUNICATION

1. Log into an account with admin rights

2. Press the Settings button in the menu bar.

3. Select Conﬁguration.

4. Press Network.

5. In this menu you have the possibility to change the settings

of several protocols/interfaces such as TCP/IP, Modbus,

BACnet, Fieldbus and RS485.

USER SETTINGS

1. Log into an account with admin rights

2. Press the Settings button in the menu bar.

3. Select Conﬁguration.

4. Press User.

5. In this menu you can change user settings of lower or equal

access level and edit your own user account by changing to

the next tab.

CONTROL TYPES

See chapter 9 for detailed information about conﬁguration of

control functions.

TIME SCHEDULE

1. Log into an account with admin rights

2. Press the Time Schedule button in the menu bar. Depending

on your HMI and the screen size it might be necessary to use

the Down button.

3. Select Unit Operation Mode Schedular with the symbol on the

right to open another window. In the web HMI this may

require to manually allow a popup to open, depending on your

browser settings.

4. Conﬁgure the proﬁle time schedule easily by clicking a period

and selecting the proﬁle to be active. The following menu bar

will appear.

a. Press ‘+’ to add a new changeover at the point you clicked.

b. Press the pencil to edit the currently selected time schedule.

c. Press the two sheets to copy currently selected time

schedule to another day.

d. Press ‘-‘ to delete currently selected proﬁle from the time

schedule.

e. Press the arrows to quickly change the start of currently

selected proﬁle.

f. Press ‘x’ to close the menu bar.

5. Use the Exception tab to plan dates or even date ranges with

different behaviour to your normal time schedule.

6. Save your conﬁguration with the green checkmark and close

the window with the red ‘x’.

7. Similar functions are available for a winter/summer

changeover by selecting Change Over Schedular in the Time

Schedule menu.

eCO TOP

with Rotary heat exchanger - Installation and maintenance

FläktGroup DC_10430GB_20221117_R4 Speciﬁcations are subject to alteration without notice

Alarms

Object name

SUP Electric heater 1

Protection Fault 101 2019-12-10

12:00:00

Alarmtext Priority Came

SELECT NOTIFICATION CLASSESACKNOWLEDGE SELECTION

2019-12-10

12:00:00

FläktGroup

Alarms

2019-12-10

12:00:00

No active alarms!

FläktGroup

Alarms

Object name

SUP Electric heater 1

Protection Fault 101 2019-12-10

12:00:00

Alarmtext Priority Came

SELECT NOTIFICATION CLASSES

2019-12-10

12:00:00

FläktGroup

Alarms

Object name

SUP Electric heater 1

Protection Fault 101 2019-12-10

12:00:00

Alarmtext Priority Came

SELECT NOTIFICATION CLASSES

2019-12-10

12:00:00

FläktGroup

8. CONTROL PANEL, OPERATIONS, COMMISSIONING

If an alarm occurs, it is indicated by a red marker at the alarms

symbol in the menu bar. Also, the number of alarms is displayed.

Pressing the alarm button leads to the alarms overview.

Select the blue info button on the right to see more details about

the alarm. Critical alarms automatically stop the unit until they are

ﬁxed. If the issue is solved in alarms menu the error is scored out.

By clicking the checkbox of the alarm, you can now acknowledge

it, which sets the unit back to normal operation.

After solving and acknowledging all errors the alarms menu

should show no active alarm anymore.

8.5 ALARMS

See section 12.9 for a complete list of alarms, their causes and

what actions to take.

UNIT CONVERSION

In order to change e.g. from m3/s to m3/h or l/s you should

click ﬁrst the settings icon and then go to

Conﬁguration g Network g BACnet g Unit conversion

Choose desired unit and press START button.

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FläktGroup eCO TOP Installation and Maintenance Manual

Brand: FläktGroup

Model: eCO TOP

Category: Split-system air conditioners

Type: Installation and Maintenance Manual

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FläktGroup eCO TOP Installation and Maintenance Manual

FläktGroup eCO TOP Installation and Maintenance Manual

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