Ransomes TR30001, TR30002 Accessories Manual

Brand: Ransomes

Model: TR30001, TR30002

Type: Accessories Manual

Fitting Instructions

For Backlap Kit LMAC161

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

24745G-GB (rev.0)

TR3

RJ 100 / 102004

Series: EJ - 26" Cutting Units - Engine type: Kubota D1105-E - Product code: TR30001

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JACOBSEN TR3 BACKLAP KIT

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1 CONTENTS

CONTENTS PAGE

1 CONTENTS ................................................................................................................ 1

2 SAFETY INSTRUCTIONS ........................................................................................... 2

2.1 OPERATING INSTRUCTIONS ........................................................................... 2

2.2 SAFETY SIGNS .............................................................................................. 2

2.3 STARTING THE ENGINE ................................................................................... 2

2.4 DRIVING THE MACHINE ................................................................................... 2

2.5 TRANSPORTING ............................................................................................. 2

2.6 LEAVING THE DRIVING POSITION ................................................................... 2

2.7 SLOPES ......................................................................................................... 2

2.8 BLOCKED CUTTING CYLINDERS ..................................................................... 3

2.9 ADJUSTMENTS, LUBRICATION & MAINTENANCE ............................................ 3

3 BACKLAP KIT FITTING INSTRUCTIONS ................................................................... 4

4 OPERATING INSTRUCTIONS ..................................................................................... 6

5 PARTS LIST .............................................................................................................. 8

6 NOTES ...................................................................................................................... 10

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JACOBSEN TR3 BACKLAP KIT

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This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

read the message that follows, and inform other

operators.

2.1 OPERATING INSTRUCTIONS

• Ensure that the instructions in this book

are read and fully understood.

• No person should be allowed to operate

this machine unless they are fully

acquainted with all the controls and the

safety procedures.

• Never allow children or people unfamiliar

with these instructions to use this

machine. Local regulations may restrict

the age of the operator.

2.2 SAFETY SIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible they

must be replaced. If any part of the

machine is replaced and it originally

carried a safety label, a new label must be

affixed to the replacement part. New

safety labels are obtainable from

Ransomes dealers.

2.3 STARTING THE ENGINE

• Before starting the engine check that the

brakes are applied, drives are in neutral,

guards are in position and intact, and

bystanders are clear of the machine.

• Do not run the engine in a building without

adequate ventilation.

2.4 DRIVING THE MACHINE

• Before moving the machine, check to

ensure that all parts are in good working

order, paying particular attention to

brakes, tyres, steering and the security of

cutting blades.

• Replace faulty silencers, mow only in

daylight or good artificial light

• Always observe the Highway Code both on

and off the roads. Keep alert and aware at

all times. Watch out for traffic when

crossing or near roadways.

• Stop the blades rotating before crossing

surfaces other than grass.

• Remember that some people are deaf or

blind and that children and animals can be

unpredictable.

• Keep travelling speeds low enough for an

emergency stop to be effective and safe at

2 SAFETY INSTRUCTIONS

all times, in any conditions.

• Remove or avoid obstructions in the area to

be cut, thus reducing the possibility of injury

to yourself and/or bystanders.

• When reversing, take special care to ensure

that the area behind is clear of obstructions

and/or bystanders. DO NOT carry

passengers.

• Keep in mind that the operator or user is

responsible for accidents or hazards

occurring to other people or their property.

• When the machine is to be parked, stored

or left unattended, lower the cutting means

unless the transport locks are being used.

• While mowing, always wear substantial

footwear and long trousers. Do not operate

the equipment when barefoot or wearing

open sandals.

• Check the grass catcher frequently for wear

or deterioration. After striking a foreign

object. Inspect. the lawnmower for damage

and make repairs before restarting and

operating the equipment.

• If the machine starts to vibrate abnormally,

check immediately.

2.5 TRANSPORTING

• Ensure that the cutting units are securely

fastened in the transport position. Do not

transport with cutting mechanism rotating.

• Drive the machine with due consideration of

road and surface conditions, inclines and

local undulations.

2.6 LEAVING THE DRIVING POSITION

• Park the machine on level ground.

• Before leaving the driving position, stop the

engine and make sure all moving parts are

stationary. Apply brakes and disengage all

drives. Remove the starter key.

2.7 SLOPES

TAKE EXTRA CARE WHEN WORKING ON

SLOPES

• Local undulations and sinkage will change

the general slope. Avoid ground conditions

which can cause the machine to slide.

• Keep machine speeds low on slopes and

during tight turns.

• Remember there is no such thing as a

“safe” slope.

• Travel on grass slopes requires particular

care.

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JACOBSEN TR3 BACKLAP KIT

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Hydraulic Fluid escaping under

pressure can penetrate skin and do

serious damage. Immediate medical

assistance must be sought.

WARNING

2.8 BLOCKED CUTTING CYLINDERS

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Release blockages with care. Keep all parts

of the body away from the cutting edge.

Beware of energy in the drive which can

cause rotation when the blockage is released.

• Keep other people away from the cutting units

as rotation of one cylinder can cause the

others to rotate.

2.9 ADJUSTMENTS, LUBRICATION AND

MAINTENANCE

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Read all the appropriate servicing instructions.

• Use only the replacement parts supplied by

the original manufacturer.

• When adjusting the cutting cylinders take

care not to get hands and feet trapped when

rotating cylinders.

• Make sure that other people are not touching

any cutting units, as rotation of one cylinder

can cause the others to rotate.

• To reduce the fire hazard, keep the engine,

silencer and battery compartments free of

grass, leaves or excessive grease.

• Replace worn or damaged parts for safety.

• When working underneath lifted parts or

machines, make sure adequate support Is

provided.

• Do not dismantle the machine without

releasing or restraining forces which can

cause parts to move suddenly.

DANGER - Indicates an imminently hazardous

situation which, if not avoided, WILL result in death

or serious injury.

WARNING - Indicates a potentially hazardous

situation which, if not avoided, COULD result in

death or serious injury.

CAUTION - Indicates a potentially hazardous

situation which, if not avoided, MAY result in minor

or moderate injury and property damage. It may

also be used to alert against unsafe practices.

2 SAFETY INSTRUCTIONS

Batteries produce explosive gases and

contain corrosive acid and supply levels

of electrical current high enough to cause

burns.

WARNING

DISCONNECT THE BATTERY

BEFORE WORKING ON THE ELECTRICS

WARNING

Battery posts, terminals and related

accessories contain lead and lead

compounds

WASH HANDS AFTER HANDLING

WARNING

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FITTING INSTRUCTION MANUAL

3 FITTING INSTRUCTIONS

3.2 Conect the Lever-Backlap Valve (Item 6)

onto the Valve (item 1) using the 'U'

shaped pin & split pins.

Screw the Nut-Thin M10 (Item 9) onto the

Stud M10x95 (Item 4). Then screw the

Stud M10x95 (Item 4) into the Lever-

Backlap Valve (Item 6) until the Stud

M10x95 (Item 4) protrudes throught the

Lever (Item 6) & tighten up the Nut-Thin

M10 (Item 9).

Push the Handle (Item 3) onto the Stud

(Item 4).

3.3 Screw the 7/8" thread of the 90 deg fittings

(Item 16a) into Ports In & Out of the Valve

(Item 1).

Screw the 3/4" thread of the 90 deg fittings

(Item 16b) into ports CYL 1 & CYL 2 of

the Valve (Item 1).

3.4 Fasten the Valev (Item 1) on the the Air

Cleaner Bracket buy using 3off Screw M6

x 20 (Item 8), 3 off Washer M6 (Item 11)

& 3off Nut-Nyloc M6 (Item 10).

3.1 Make sure that the machine is parked on

flat, level ground, with the parking brake on

and lower the cutting units.

Open the Engine Cover from the machine

& Lift up the seat plate .

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3 FITTING INSTRUCTIONS

3.5 Fasten the Bracket-Backlap Switch (Item

5) onto the Air-Cleaner Bracket by using

2off Screw M6 x 16 (Item 7), 2off Washer

M6 (Item 11) & 2off Nut-Nylock M6 (Item

10). Don't tighten up yet.

Fasten the Switch-Micro (Item 15) onto

the Bracket-Backlap Switch (Item 5) by

using 2off Screw (Item 13), 1off Switch

Retainer (Item 14), 2off Lockwasher (Item

12) & 2off Nut (Item 2).

Push the lever of the Backlap Valve down

into the middle position.

Adjust the Switch-Micro (Item 15) & the

Bracket-Backlap Switch (Item 5) so that

the switch arm touches the Lever-Backlap

Valve (Item 6) & Tighten Up.

Remember to pull the Lever back up into

the top position.

3.6 Hose Assembly (Item 17a) From port 'M1'

of Cutter valve block to the 'IN' port of the

Backlap Valve.

Hose Assemby (Item 17b) From port

'CYL A' of the Backlap valve to the LH

Front Cutter Motor.

Hose Assembly (Item 17c) From the

Rear Cutter Motor to port 'CYL B' of the

Backlap Valve.

Hose Assembly (Item 17d) From port

'OUT' of the Backlap valve to the 'M2' port

of the Cutter Valve Block.

Find the Electrical Socket marked up

Backlap Switch & plug it into the Switch-

Micro (Item 15).

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4 OPERATING INSTRUCTIONS

4 BACKLAPPING

Routine reel lapping is part of a general

maintenance plan for reel mowers.

All three reels will rotate at the same time when the

engine is running and reels are engaged.

NOTE:Even when the engine is OFF, rotating

one reel may cause the others to rotate.

Use the following procedure with the engine off and

the reels disengaged.

1. Wash the reels and bed knife's.

2. Slightly back off the rell to bed knife

adjustment.

3. Apply lapping compound to the reels

BEFORE starting the engine and engaging

the reels.

NOTE: DO NOT apply lapping compound to reels

UNLESS the engine is off and the reels

disengaged. DO NOT apply lapping

compound to rotating reels.

4. Open the Hood of the machine & push the

lever (A) of the the backlap valve down into

the bottom position & Close the hood.

5. With the operator in the operating

position,make sure the parking brake is

applied and start the engine. DO NOT run

the engine in an enclosed area. Lower the

cutting units so they are firmly on the

ground.

6. Run the engine at slightly higher than idle

speed. Engage the reel drive from the

operators position on the machine.

7. Backlap reels for several minutes,

periodically disengage reel drive, shut off

engine and check the blade condition.

Add additional backlapping compound and

adjust reel to bed knife clearance. Return

to the operating position and continue

backlapping until all blades are uniformly

sharp.

8. Disengage reel drive, shut off engine and

thoroughly wash all backlapping

compound from reels & bed knife's. Apply

a thin coating of oil to all sharpened

surfaces.

9. For a finer cut, file across the front face of

the bed knifee to remove any burrs from

the sharp edge.

10. Adjust the reel to bed knife (see cutting

unit manual).

11. Lift up the hood & pull the Backlap Lever

up into the top position & close & lock the

hood.

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JACOBSEN TR3 BACKLAP KIT

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4 OPERATING INSTRUCTIONS

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JACOBSEN TR3 BACKLAP KIT

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4 PARTS

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JACOBSEN TR3 BACKLAP KIT

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4 PARTS

ITEM RANSOMES DESCRIPTION QTY REMARKS

PART NO

LMAC161 Kit-Backlap

1 2208047 Valve 4-way, 3 Position 1

2 001393400 Nut 2

3 002990227 Handle 1

4 4126601 Stud M10 x 95 LG 1

5 4136010 Bracket-Backlap Switch 1

6 4136216 Lever-Backlap Valve 1

7 450170 Screw-Hex M6 x 16 2

8 450171 Screw-Hex M6 x 20 3

9 450332 Nut Hex-Thin M10 1

10 450377 Nut-Nyloc M6 5

11 450389 Washer-Plan M6 10

12 450408 Washer-Lock 2

13 800955 Screw 2

14 845063 Switch Retainer 1

15 894521 Switch-Micro 1

16 IHF079 Kit-Hyd Ftgs 1

16a W158007-02 Fitting 90 deg ORFS 13/16-16 x 3/4-16 2

16b W158007-03 Fitting 90 deg ORFS 13/16-16 x 7/8-14 2

17 IHH082 Kit-Hose / Tube 1

17a 4137102 Hose Assembly 1 CUTTER VALVE 'M1' TO BACKLAP

VALVE 'IN'

17b 4137103 Hose Assembly 1 BACKLAP VALVE 'PORT CYL A' TO

L/H FRONT CUTTER MOTOR.

17c 4137104 Hose Assembly 1 BACKLAP VALVE 'PORT CYL B' TO

REAR CUTTER MOTOR

17d 4137105 Hose Assembly 1 BACKLAP VALVE 'PORT OUT' TO

CUTTER VALVE 'PORT M2'

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JACOBSEN TR3 BACKLAP KIT

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NOTES

8 NOTES

BOB-CAT BUNTON CUSHMAN JACOBSEN RANSOMES RYAN E-Z-GO

Ransomes Jacobsen Limited

West Road, Ransomes Europark, Ipswich, England, IP3 9TT

English Company Registration No. 1070731

www.ransomesjacobsen.com

Equipment from Ransomes Jacobsen Limited is built to

exacting standards ensured by ISO 9001 registration at

all our manufacturing locations. A worldwide dealer

network and factory-trained technicians backed by

Ransomes Jacobsen Parts Xpress provide reliable,

high-quality product support.

World Class Quality, Performance and Support

Ransomes TR30001, TR30002 Accessories Manual

Ransomes TR30001, TR30002 Accessories Manual

Ransomes TR30001, TR30002 Accessories Manual

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