Multi Pro 5800-G Turf Sprayer

Toro Multi Pro 5800-G Turf Sprayer User manual

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FormNo.3404-839RevB
MultiPro
®
5800-GTurfSprayer
ModelNo.41594—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3404-839*B
TheMultiPro
®
turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeused
byprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforsprayingon
well-maintainedlawnsinparks,golfcourses,sports
elds,andoncommercialgrounds.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
Introduction
Readthismanualcarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformation
inthismanualcanhelpyouandothersavoidinjury
andproductdamage.AlthoughTorodesignsand
producessafeproducts,youareresponsiblefor
operatingtheproductproperlyandsafely.Youmay
contactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,or
toregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
g028147
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ChemicalSafety.................................................5
WhileOperating..................................................6
Maintenance.......................................................7
SoundPower......................................................8
SoundPressure..................................................8
Hand-ArmVibration............................................8
WholeBodyVibration.........................................8
SafetyandInstructionalDecals..........................9
Setup......................................................................15
1CheckingtheBoom-HingeSprings................16
2RemovingtheShippingBumper.....................17
ProductOverview...................................................18
Controls...........................................................19
VehicleControls............................................19
Specications..................................................23
Operation................................................................24
ThinkSafetyFirst..............................................24
PerformingPre-StartingChecks.......................24
PreparingtoDrivetheMachine.........................24
PreparingtoUsetheSprayer............................25
OperatingtheMachine.....................................26
BreakinginaNewSprayer...............................27
OperatingtheSprayer......................................28
FillingtheFresh-WaterT ank.............................28
FillingtheSprayerT ank....................................28
OperatingtheBooms........................................29
UsingtheInfoCenterLCDDisplay....................29
ApplyingSpray.................................................39
TakingProperTurfCarePrecautionswhile
OperatinginStationaryModes......................40
SprayingTips....................................................40
UncloggingaNozzle.........................................40
SelectingaNozzle............................................40
CleaningtheSprayer........................................40
SettingtheBoom-Section-Bypass
Valves...........................................................42
PositioningtheAgitation-Bypass-Valve
Knob.............................................................42
CalibratingtheAgitation-BypassValve.............43
LocatingthePump............................................43
TransportingtheMachine.................................44
TowingtheMachine..........................................44
Maintenance...........................................................46
RecommendedMaintenanceSchedule(s)...........46
DailyMaintenanceChecklist.............................47
NotationforAreasofConcern...........................47
Pre-MaintenanceProcedures..............................48
RaisingtheMachine.........................................48
AccessingtheEngine.......................................48
Lubrication..........................................................50
GreasingtheMachineandSprayer...................50
GreasingtheBoomHinges...............................50
GreasingtheActuator-RodBearings................51
EngineMaintenance...........................................52
CheckingtheAirCleaner..................................52
ServicingtheEngineOil....................................54
CheckingthePCVValve...................................56
FuelSystemMaintenance...................................56
CheckingtheFuelLineand
Connections..................................................56
ServicingtheFuelFilter....................................56
DrainingtheFuelT ank......................................58
BleedingtheFuelSystem.................................59
ElectricalSystemMaintenance...........................59
ReplacingtheFuses.........................................59
ServicingtheBattery.........................................60
DriveSystemMaintenance..................................61
InspectingtheWheels/Tires..............................61
ChangingthePlanetary-GearboxFluid.............61
AdjustingtheFrontWheelToe-in......................62
CoolingSystemMaintenance..............................63
ServicingtheCoolingSystem...........................63
BrakeMaintenance.............................................65
AdjustingtheBrakes.........................................65
BeltMaintenance................................................65
ServicingtheAlternatorBelt.............................65
HydraulicSystemMaintenance...........................66
HydraulicFluidSpecication.............................66
CheckingtheHydraulicFluid............................67
ServicingtheHydraulicFluid............................67
SprayerSystemMaintenance..............................69
InspectingtheHoses........................................69
ChangingthePressureFilterScreen................70
SpraySystemSchematic..................................71
PumpMaintenance..............................................72
InspectingtheSprayerPump............................72
AdjustingtheActuators.....................................72
InspectingtheNylonPivotBushings.................73
SoftwareMaintenance.........................................74
ProgrammingtheMachineSettings..................74
Cleaning..............................................................76
CleaningtheRadiator-CoolingFins..................76
CleaningtheAgitationandSection
Valves...........................................................76
Storage...................................................................82
Troubleshooting......................................................84
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
SafeOperatingPractices
Important:Themachineisdesignedprimarily
asanoff-roadvehicleandisnotintendedfor
extensiveuseonpublicroads.Whenusing
themachineonpublicroads,followalltrafc
regulationsanduseanyadditionalaccessories
thatmayberequiredbylaw,suchaslights,turn
signals,slow-moving-vehicle(SMV)sign,and
othersasrequired.
TheMultiPro
®
5800TurfSprayerwasdesigned
andtestedtooffersafeservicewhenoperatedand
maintainedproperly.Althoughhazardcontroland
accidentpreventionpartiallyaredependentuponthe
designandcongurationofthemachine,thesefactors
arealsodependentupontheawareness,concern,
andpropertrainingofthepersonnelinvolvedinthe
operation,maintenanceandstorageofthemachine.
Improperuseormaintenanceofthemachinecan
resultininjuryordeath.
NotalltheattachmentsthatadapttotheMultiPro
®
5800TurfSprayerarecoveredinthismanual.See
thespecicoperator’smanualprovidedwitheach
attachmentforadditionalsafetyinstructions.Read
thesemanuals.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor'sResponsibilities
Makesurethatoperatorsarethoroughlytrained
andfamiliarwiththeOperator'sManual,engine
ownersmanual,andalllabelsonthesprayer.
Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.,slopes
toosteepforsprayeroperation).
Training
ReadtheOperator'sManualandothertraining
materialbeforeoperatingthemachine.
Note:Iftheoperator(s)ormechanic(s)cannot
readthemanuallanguage,itistheowner's
responsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverallowuntrainedpeopletooperateorservice
theequipment.
Note:Localregulationsmayrestricttheageof
theoperator.
Theowner/operatorcanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeople,ordamagetoproperty.
BeforeOperating
Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.
Neverallowchildrentooperatethemachine.
Makesurethatalloperatorsarephysicallycapable
ofoperatingthemachine.
Thissprayerisdesignedtocarrytheoperator
and1passengerintheseatprovidedbythe
manufacturer.Nevercarryanyadditional
passengersonthemachine.
Neveroperatethemachinewhenill,tired,orunder
theinuenceofdrugsoralcohol.
Becomefamiliarwiththecontrolsandknowhow
toshutofftheenginequickly.
Keepallshields,safetydevices,anddecals
inplace.Ifashield,safetydevice,ordecalis
malfunctioning,illegible,ordamaged,repairor
replaceitbeforeoperatingthemachine.
Wearappropriateclothingincludingsafetyglasses,
longpants,substantialslip-resistantfootwear,
gloves,andhearingprotection.Donotwearloose
ttingclothing.Donotwearjewelry.Tieback
longhair.SeeChemicalSafety(page5)forPPE
requirements.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperating
thismachine.
Operateonlyindaylightorgoodarticiallight.
Neverspraywhilepeople,especiallychildrenor
petsarenearby.
Beforeoperatingthemachine,alwayscheckthe
designatedareasofthemachinethatarestatedin
4
PerformingPre-StartingChecks(page24).Ifthe
machinedoesnotfunctioncorrectlyorisdamaged
inanyway,donotusethesprayer.Makesurethat
theproblemiscorrectedbeforethemachineor
attachmentisoperated.
Makesurethattheoperatorandpassengerareas
arecleanandfreefromchemicalresidueand
debrisbuildup.
Ensurethatalluid-lineconnectorsaretightand
allhosesareingoodconditionbeforeapplying
pressuretothesystem.
Note:Donotusethesprayerifitisleakingor
damaged.
ChemicalSafety
WARNING
Chemicalsubstancesusedinthe
spreader-sprayersystemmaybehazardous
andtoxictoyou,bystanders,animals,plants,
soilsorotherproperty.
Carefullyreadandfollowthechemical
warninglabelsandmaterialsafetydata
sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Ensure
thataslittleskinaspossibleisexposed
whileusingchemicals.Useappropriate
personalprotectiveequipment(PPE)
toguardagainstpersonalcontactwith
chemicals,suchasthefollowing:
safetyglasses,goggles,and/orface
shield
respiratororltermask
chemicalresistantgloves
rubberbootsorothersubstantial
footwear
hearingprotection
cleanchangeofclothes,soap,and
disposabletowels,tobekepton-hand,
intheeventofachemicalspill.
Keepinmindthattheremaybemorethan
1chemicalused,andinformationoneach
chemicalshouldbeassessed.
Refusetooperateorworkonthemachine
ifthisinformationisnotavailable.
Beforeworkingonasprayersystem,
makesurethatthesystemhasbeen
triplerinsedandneutralizedaccording
totherecommendationsofthechemical
manufacturer(s)andallofthevalveshave
beencycled3times.
Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.
Obtainpropertrainingbeforeusingorhandling
chemicals.
Usethecorrectchemicalforthejob.
Followthechemicalmanufacturer'sinstructionsfor
thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.
Donotll,calibrate,orcleantheunitwhenpeople,
especiallychildren,orpetsareinthearea.
5
Handlechemicalsinawellventilatedarea.
Havecleanwateravailableespeciallywhenlling
thespraytank.
Donoteat,drink,orsmokewhileworkingwith
chemicals.
Donotcleanspraynozzlesbyblowingthrough
themorplacinginmouth.
Alwayswashyourhandsandotherexposedareas
assoonaspossibleafteryounishworkingwith
chemicals.
Keepchemicalsintheiroriginalpackagesand
storedinasafelocation.
Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
Chemicalsandfumesaredangerous;neverenter
thetankorplaceyourheadoverorintheopening
ofatank.
Followalllocal,state,federalregulationsfor
spreadingorsprayingchemicals.
WhileOperating
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
Theoperator(andpassenger)shouldremain
seatedwheneverthemachineisinmotion.The
operatorshouldkeepbothhandsonthesteering
wheelwheneverpossible.Keepyourarmsand
legswithinthemachinebodyatalltimes.
Failuretooperatethemachinesafelymayresultin
anaccident,tipoverofthemachine,andserious
injuryordeath.Drivecarefully.Topreventtipping
orlossofcontrol:
Useextremecaution,reducespeed,and
maintainasafedistancearoundsandtraps,
ditches,creeks,ramps,unfamiliarareas,or
anyareasthathaveabruptchangesinground
conditionsorelevation.
Watchforholesorotherhiddenhazards.
Useextracautionwhenoperatingthemachine
onwetsurfaces,inadverseweatherconditions,
athigherspeeds,orwithafullload.Stopping
timeanddistancewillincreasewithafullload.
Avoidsuddenstopsandstarts.Donotgo
fromreversetoforwardorforwardtoreverse
withoutrstcomingtoacompletestop.
Slowdownbeforeturning.Donotattempt
sharpturnsorabruptmaneuversorother
unsafedrivingactionsthatmaycausealoss
ofsprayercontrol.
Beforebackingup,looktotherearandensure
thatnooneisbehindyou.Backupslowly.
Watchoutfortrafcwhenyouarenearor
crossingroads.Alwaysyieldtherightofwayto
pedestriansandothervehicles.Thissprayer
isnotdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
Theelectricalandexhaustsystemsofthe
machinecanproducesparkscapableof
ignitingexplosivematerials.Neveroperatethe
machineinornearanareawherethereisdust
orfumesintheairwhichareexplosive.
Ifyouareeverunsureaboutsafeoperation,
stopworkandaskyoursupervisor.
Donottouchtheengineormuferwhiletheengine
isrunningorsoonafterithasstopped.These
areasmaybehotenoughtocauseburns.
Ifthemachineevervibratesabnormally,stop
immediately,waitforallmotiontostop,andinspect
themachinefordamage.Repairalldamage
beforeresumingoperation.
Beforegettingoffoftheseat,dothefollowing:
1.Stopthemachineonalevelsurface.
2.Removeyourfootfromthetractionpedal
andsettheparkingbrake.
3.Shutofftheenginebyrotatingthekeyforthe
ignitionswitchtotheOFFposition.
4.Removethekeyfromtheignitionswitch.
Important:Donotparkthemachineon
anincline.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
Braking
Slowdownbeforeyouapproachanobstacle.This
givesyouextratimetostoporturnaway.Hitting
anobstaclecandamagethemachineandits
contents.Moreimportant,itcaninjureyou.
GrossVehicleWeight(GVW)hasamajorimpact
onyourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeasprayerhardertostoporturn.
Theheaviertheload,thelongerittakestostop.
Turfandpavementaremuchmoreslipperywhen
theyarewet.Itcantake2to4timesaslongto
stoponwetsurfacesasondrysurfaces.Ifyou
drivethroughstandingwaterdeepenoughto
6
getthebrakeswet,theywillnotworkwelluntil
theyaredry.Afterdrivingthroughwater,you
shouldtestthebrakestomakesurethattheywork
properly.Iftheydonot,driveslowlywhileputting
lightpressureonthebrakepedal.Thiswilldrythe
brakesout.
ROPSSafety
Note:ForeachmachinecoveredinthisOperators
Manual,acabinstalledbyToroisaROPS.
DonotremovetheROPSfromthemachine.
Fastentheseatbeltandensurethatyoucan
releaseitquicklyinanemergency.Alwayswear
yourseatbeltwhentherollbarisuporona
machinewithacabinstalledbyToro.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
KeeptheROPSinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
ReplaceanydamagedROPScomponent.Donot
repairoralterit.
OperatingonHillsandRough
Terrain
Operatingthemachineonahillmaycausetippingor
rollingofthemachine,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.
Donotacceleratequicklyorsuddenlyapplythe
brakeswhenbackingdownahill,especiallywitha
load.
Neverdriveacrossasteephill;alwaysdrive
straightupordownorgoaroundthehill.
Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakes
andslowlybackstraightdownthehill.
Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doit
slowlyandcautiously.Nevermakesharporfast
turns.
Heavyloadsaffectstability.Reducetheweightof
theloadandyourspeedwhenoperatingonhills.
Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifyoumuststop
themachine,avoidsuddenspeedchanges,which
mayinitiatetippingorrollingofthemachine.
Donotsuddenlyapplythebrakeswhenrolling
backward,asthismaycausethemachineto
overturn.
Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthemachinetobecomeunstable.
WARNING
Suddenchangesinterrainmaycause
abruptsteeringwheelmovement,possibly
resultinginhandandarminjuries.
Usecarewhendrivingthemachinein
terrainthatchangesabruptly.
Gripthesteeringwheellooselyaroundthe
perimeter.Keepyourhandsclearofthesteering
wheelspokes.
LoadingtheLiquid
Theweightofthecargocanchangethecenterof
gravityandhandlingofthemachine.T oavoidlossof
controlandpersonalinjury,followtheseguidelines:
Liquidloadscanshift.Thisshiftinghappens
mostoftenwhileturning,goingupordownhills,
suddenlychangingspeeds,orwhiledrivingover
roughsurfaces.Shiftingloadscancausethe
machinetotipover.
Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracaution
onslopes.
Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.
Maintenance
Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthemachine.
Beforeperforminganymaintenance,ensure
thatthesystemhasbeenthoroughlyrinsedand
cleaned.
Beforeservicingormakingadjustmentstothe
machine,shutofftheengine,settheparking
brake,andremovethekeytopreventsomeone
fromaccidentallystartingtheengine.
Tomakesurethattheentiremachineisingood
condition,keepallnuts,bolts,andscrewsproperly
tightened.
Toreducethepotentialforre,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
Neveruseanopenametocheckthelevelor
leakageoffuelorbatteryelectrolyte.
Iftheenginemustberunningtoperforma
maintenanceadjustment,keepyourhands,feet,
clothing,andanypartsofyourbodyawayfrom
7
theengineandanymovingparts.Keepeveryone
away.
Donotuseopenpansoffuelorammable
cleaninguidswhencleaningparts.
Donotadjustthetractioncontrolspeed.T oensure
safetyandaccuracy,haveyourToroDistributor
checkthegroundspeed.
Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressureuid.Use
cardboardorpapertondleaks.Fluidescaping
underpressurecanpenetrateskinandcause
injuryrequiringsurgerywithinafewhoursbya
qualiedsurgeonorgangrenemayresult.
Ifmajorrepairsareeverneededorassistanceis
required,contactyourToroDistributor.
Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineT ororeplacement
partsandaccessories.Replacementpartsand
accessoriesmadebyothermanufacturerscould
bedangerous.Alteringthissprayerinanymanner
thatmayaffectsprayeroperation,performance,
durability,oritsuse,mayresultininjuryordeath.
Suchusecouldvoidtheproductwarranty.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof101
dBA,whichincludesanUncertaintyValue(K)of1
dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperators
earof90dBA,whichincludesanUncertaintyValue
(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingto
theproceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=0.2m/s
2
Measuredvibrationlevelforlefthand=0.3m/s
2
UncertaintyValue(K)=0.1m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO20643.
WholeBodyVibration
Measuredvibrationlevel=0.14m/s
2
UncertaintyValue(K)=0.07m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal93-6686
93-6686
1.Hydraulicuid2.ReadtheOperator's
Manual.
decal100-8619
100-8619
1.Sprayon2.Sprayoff
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal107-8667
107-8667
1.Jacking
2.Jack-pointlocations
3.Warning—ReadtheOperator'sManualformoreinformation
onjackingthevehicle
decal107-8722
107-8722
1.Engagingtheparkingbrake—1)Pushdownonthe
parking-brakepedal;2)Pulldownontheparking-brake
levertolocktheparkingbrake.
decal107-8724
107-8724
1.Tractiondrive3.Todriveinreverse,press
thebottomofthepedal
rearwardanddown.
2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.
4.Vehiclespeedincreases
withmorepedalpressure.
9
decal107-8731
107-8731
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto75to102N∙m(55to75ft-lb).
decal107-8732
107-8732
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto95to122N∙m(75to90ft-lb).
decal117-2718
117-2718
decal117-4955
117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
decal119-6035
119-6035
1.Engine—stop3.Engine—start
2.Engine—run,preheat
decal120-0616
120-0616
1.Warning—readtheOperator'sManual;usefresh,clean
waterforrst-aidwashing.
10
decal120-0617
120-0617
1.Pinchpoint,hand—keephandsawayfromhinge.
2.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
decal120-0622
120-0622
1.Warning—readtheOperator'sManual.
2.Warning—donotenterthetank.
3.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
decal120-0623
120-0623
1.Towhitchlocation
2.Tiedownlocations
3.Warning—ReadtheOperator'sManual.
decal120-0624
120-0624
1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.
2.Falling,crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes,usepassenger
handholds.
decal120-0625
120-0625
1.Pinchpoint,hand—keephandsaway.
decal120-0627
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
decal127-6976
127-6976
1.Decrease2.Increase
11
decal127-6979
127-6979
1.Pump-returnow3.Agitationow
2.Flow
decal127-6981
127-6981
1.Bypass-returnow
3.Boomspray
2.Flow
decal127-6982
127-6982
1.Pump-returnow
2.Boomspray
decal132-7689
132-7689
1.Auto
7.Rinsesystem—off
2.Spraymode8.Sonicsensor—on
3.Manualspraymode
9.Sonicsensor—off
4.Foammarker—on10.Applicationrateincrease
5.Foammarker—off
11.Applicationratedecrease
6.Rinsesystem—on
decal132-7708
132-7708
1.Headlight—on3.Horn
2.Headlight—off
12
decal133-2758
133-2758
1.TecLogic—2A8.Tecpower—7.5A
2.Tecpower—7.5A
9.Cruisecontrol—10A
3.Extrafuseslot—10A10.InfoCenter—1A
4.Ignition—15A11.Boomandheadlight—
30A
5.Tecpower—7.5A
12.USBpower—15A
6.Boomcontrol—10A13.Tankspray—40A
7.Worklight—15A
decal120-0619
120-0619
1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast,drive
slowlywhenturning;usecautionanddriveslowlywhen
travelingacrossorupanddownslopes.
2.Warning—donotoperatethismachineunlessyouaretrained.6.T ostarttheengine,engagetheparkingbrake,insertthe
ignitionkey,andturnittotheSTARTposition.
3.Warning—stayawayfrommovingparts,keepallguardsand
shieldsinplace.
7.Toshutofftheengine,pressthebrake,ensurethatthe
tractionpedalisintheNeutralposition,settheparkingbrake,
releasethebrake,andremovethekey.
4.Crushing/dismembermenthazardofbystanders—donotstart
theenginewhileenteringorexitingthevehicle;engagethe
parkingbrake,insertthekey,andstarttheenginewhile
seatedinthedriver’sseat.
13
decal132-7695
132-7695
1.Pump—on
5.Speedcontrol—on
9.Lowertherightboom.
13.Leftboomspray
2.Pump—off6.Speedcontrol—off
10.Raisetherightboom.
14.Centerboomspray
3.Agitation—on
7.Lowertheleftboom.11.Enginespeed—fast
15.Rightboomspray
4.Agitation—off
8.Raisetheleftboom.
12.Enginespeed—slow
decal132-7786
132-7786
1.Spray—off3.USB
2.Spray—on
14
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Checktheboom-hingesprings.
2
Nopartsrequired
Removetheshippingbumper.
MediaandAdditionalParts
Description
Qty.
Use
Ignitionkey2
Operator'sManual
1
Engineowner'smanual1
PartsCatalog
1
Operatortrainingmaterials
1
Screenlter
2
Readthemanualsandwatchthetrainingmaterialsbefore
operatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Ifyouhavequestionsorneedadditionalinformationregardingthespraycontrolsystem,refertothe
OperatorsManualsuppliedwiththesystem.
Important:Thissprayerissoldwithoutnozzlesandaapplication-ratecontroller.AManualSpray
OperationKitisnecessaryfortheproperfunctionofthemachine.
Tousethesprayer,youmustobtainandinstallnozzles.ContactyourToroDistributorforinformation
ontheavailableboomkitandaccessories.
Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime(ifyoudonotusethebase
modelSpraySystem),adjusttheboom-bypassvalvessothatthepressureandapplicationrateremains
thesameforallboomswhenyouturn1ormoreboomsoff.RefertoCalibratingtheBoom-Bypass
ValvessectionintheOperationsection.
15
1
CheckingtheBoom-Hinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwith
theboom-hingespringsundertheincorrect
compressioncoulddamagetheboomassembly.
Measurethespringsandusethejamnutto
compressthespringsto3.96cm(1.56inches),if
necessary.
Thesprayermaycomewiththeboomextensions
swungforwardtofacilitatepackagingofthemachine.
Thespringsarenotfullytightenedatthetimeof
manufacturetoallowtheboomstobeinthisposition
forshipping.Beforeoperatingthemachine,adjustthe
springstothecorrectcompression.
1.Ifnecessary,removethepackingcomponents
thatsecuretherightandleftextensionbooms
duringshipping.
2.Supporttheboomswhiletheyareextendedto
theSPRAYposition.
3.Attheboomhinge,measurethecompressionof
theupperandlowerspringswhilethebooms
areintheirextendedposition(Figure3).
A.Compressallspringsuntiltheymeasure
3.96cm(1.56inches).
B.Usethejamnuttocompressanysprings
thatmeasuregreaterthan3.96cm(1.56
inches).
g035648
Figure3
1.Boom-hingespring
3.Compressedspring
dimension3.96cm(1.56
inches)
2.Jamnut
4.Repeattheprocedureforeachspringonboth
boomhinges.
5.Movetheboomsintothetransport‘X’position;
refertoOperatingtheBooms(page29).
16
2
RemovingtheShipping
Bumper
NoPartsRequired
Procedure
1.Removethebolts,washers,andnutsthat
securetheshippingbumpertothefrontchassis
plate(Figure4).
g028179
Figure4
1.Nut3.Washer
2.Shippingbumper
4.Bolt
2.Removetheshippingbumperfromthemachine
(Figure4).
Note:Discardthebolts,washers,nuts,and
shippingbumper.
17
ProductOverview
g032456
Figure5
1.Passengerseat
4.Roll-overProtectionSystem(ROPS)
7.Pump
2.Operator’sseat
5.Tanklid8.Battery
3.Fresh-watertank
6.Chemicaltank
9.Worklights
g032457
Figure6
1.Boom-controlcylinder4.Fueltank
7.Centerboomsection
2.Boom-transportcradle5.Hydraulictank8.Tank-drainvalve
3.Valvemanifolds
6.Rightboomsection
9.Leftboomsection
18
Controls
g032467
Figure7
1.Work-lightswitch4.Fuelgauge
7.InfoCenter
10.Ignitionswitch
2.Steeringwheel
5.Passengerhandhold
8.QuickFind™console
3.Pressuregauge
6.Storagecompartment
9.Armrest
VehicleControls
TractionPedal
Thetractionpedal(Figure8)controlsthemovement
ofthemachine,bothforwardandreverse.Usingthe
heelandtoeoftherightfoot,pressthetopofthe
pedaltomoveforwardorthebottomofthepedalto
movethemachineinreverse.Releasethepedalto
slowandstopthemachine.
Important:Ensurethatyouallowthemachine
tocometoastopbeforeswitchingbetweenthe
FORWARDandtheREVERSEpositions.
Note:Thefartheryoupressthepedalineither
direction,thefasterthemachinetravels.Toobtain
maximumforwardspeed,setthethrottlelevertothe
FASTpositionandpressthetractionpedalalltheway
forward.
Note:Togetmaximumpowerunderheavyloador
whenascendingahill,havethethrottleintheFAST
positionwhilepressingthetractionpedalslightlyto
keeptheenginespeedhigh.Whentheenginespeed
beginstodecrease,releasethetractionpedalslightly
toallowtheenginespeedtoincrease.
g032468
Figure8
1.Parking-brakepedal3.Tractionpedal
2.Brakepedal
19
BrakePedal
Usethebrakepedaltostoporslowthemachine
(Figure8).
CAUTION
Ifyouoperatethemachinewithpoorly
adjustedorwornbrakes,youcouldlose
controlofthemachine,resultinginserious
injuryordeathtoyouorbystanders.
Alwayscheckthebrakesbeforeoperatingthe
machineandkeepthemproperlyadjusted
andrepaired.
ParkingBrake
Theparkingbrakeisapedalthatislocatedtotheleft
ofthebrakepedal(Figure8).Settheparkingbrake
wheneveryouplanonleavingtheseattopreventthe
machinefromaccidentlymoving.T osettheparking
brake,pressthebrakepedaland,whileholdingthe
brake,presstheparking-brakepedal.T oreleasethe
parkingbrake,pressandreleasethebrakepedal.If
themachineisparkedonasteepgrade,applythe
parkingbrakeandplacechocksonthedownhillside
ofthewheels.
IgnitionSwitch
Theignitionswitch(Figure8),usedtostartandshut
offtheengine,has3positions:OFF,ON/PREHEAT,
andSTART.
Speed-LockSwitch
Thespeed-lockswitchlocksthepositionofthetraction
pedalatthetimethattheswitchisset(Figure9).This
ensuresthatthemachinetravelsataconstantspeed
whileyouaredrivingthemachineonlevelground.
g032469
Figure9
1.Centerconsole
3.Throttlelever
2.Speed-lockswitch
ThrottleLever
Thethrottlelever,locatedonthecontrolpanel
betweentheseats(Figure9),controlsthespeedof
theengine.Pushtheleverforwardtoincreasethe
enginespeedandpullitrearwardtodecreasethe
enginespeed.
Work-LightSwitch
Toggletheswitchtooperatetheheadlights(Figure
9).Pushitforwardtoturnthelightsonandrearward
toturnthemoff.
FuelGauge
Thefuelgaugeonthedashofthemachineand
displaysthelevelofthefuelinthetank(Figure7).
20
/