ZyXEL IES-5000 User manual

IES-5000 Series

Integrated Ethernet Switch

User’s Guide

Ver si on 1 . 1

1/2006

IES-5000 Series User’s Guide

2 Copyright

Copyright

The contents of this publication may not be reproduced in any part or as a whole, transcribed,

stored in a retrieval system, translated into any language, or transmitted in any form or by any

means, electronic, mechanical, magnetic, optical, chemical, photocopying, manual, or

otherwise, without the prior written permission of ZyXEL Communications Corporation.

Disclaimer

ZyXEL does not assume any liability arising out of the application or use of any products, or

software described herein. Neither does it convey any license under its patent rights nor the

patent rights of others. ZyXEL further reserves the right to make changes in any products

described herein without notice. This publication is subject to change without notice.

Trademarks

ZyNOS (ZyXEL Network Operating System) is a registered trademark of ZyXEL

Communications, Inc. Other trademarks mentioned in this publication are used for

identification purposes only and may be properties of their respective owners.

IES-5000 Series User’s Guide

Federal Communications Commission (FCC) Interference Statement 3

Federal Communications

Commission (FCC) Interference

Statement

This device complies with Part 15 of FCC rules. Operation is subject to the following two

conditions:

• This device may not cause harmful interference.

• This device must accept any interference received, including interference that may cause

undesired operations.

This equipment has been tested and found to comply with the limits for a Class B digital

device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy, and if not installed and used in

accordance with the instructions, may cause harmful interference to radio communications.

FCC Warning

This equipment has been tested and found to comply with the limits for a Class A digital

switch, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his own

expense.

CE Mark Warning:

This is a class A product. In a domestic environment this product may cause radio interference

in which case the user may be required to take adequate measures.

IES-5000 Series User’s Guide

4 Federal Communications Commission (FCC) Interference Statement

Taiwanese BSMI (Bureau of Standards, Metrology and Inspection) A Warning:

Notice 1

Changes or modifications not expressly approved by the party responsible for compliance

could void the user's authority to operate the equipment.

This Class A digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Certifications

1 Go to www.zyxel.com

2 Select your product from the drop-down list box on the ZyXEL home page to go to that

product's page.

3 Select the certification you wish to view from this page.

IES-5000 Series User’s Guide

Safety Warnings 5

Safety Warnings

For your safety, be sure to read and follow all warning notices and instructions.

• To reduce the risk of fire, use only No. 26 AWG (American Wire Gauge) or larger

telecommunication line cord.

• Do NOT open the device or unit. Opening or removing covers can expose you to

dangerous high voltage points or other risks. ONLY qualified service personnel can

service the device. Please contact your vendor for further information.

• Use ONLY an appropriate power supply for your device. See the appendices for details.

• Do NOT use the device if the power supply is damaged as it might cause electrocution.

• If the power supply is damaged, remove it from the power outlet.

• Do NOT attempt to repair the power supply. Contact your local vendor to order a new

power supply.

• Place connecting cables carefully so that no one will step on them or stumble over them.

Do NOT allow anything to rest on the power cord and do NOT locate the product where

anyone can walk on the power cord.

• Do NOT install nor use your device during a thunderstorm. There may be a remote risk of

electric shock from lightning.

• Do NOT expose your device to dampness, dust or corrosive liquids.

• Do NOT use this product near water, for example, in a wet basement or near a swimming

pool.

• Make sure to connect the cables to the correct ports.

• Do NOT obstruct the device ventilation slots, as insufficient airflow may harm your

device.

• Do NOT store things on the device.

• Connect ONLY suitable accessories to the device.

IES-5000 Series User’s Guide

6 ZyXEL Limited Warranty

ZyXEL Limited Warranty

ZyXEL warrants to the original end user (purchaser) that this product is free from any defects

in materials or workmanship for a period of up to two years from the date of purchase. During

the warranty period, and upon proof of purchase, should the product have indications of failure

due to faulty workmanship and/or materials, ZyXEL will, at its discretion, repair or replace the

defective products or components without charge for either parts or labor, and to whatever

extent it shall deem necessary to restore the product or components to proper operating

condition. Any replacement will consist of a new or re-manufactured functionally equivalent

product of equal or higher value, and will be solely at the discretion of ZyXEL. This warranty

shall not apply if the product has been modified, misused, tampered with, damaged by an act

of God, or subjected to abnormal working conditions.

Note

Repair or replacement, as provided under this warranty, is the exclusive remedy of the

purchaser. This warranty is in lieu of all other warranties, express or implied, including any

implied warranty of merchantability or fitness for a particular use or purpose. ZyXEL shall in

no event be held liable for indirect or consequential damages of any kind to the purchaser.

To obtain the services of this warranty, contact ZyXEL's Service Center for your Return

Material Authorization number (RMA). Products must be returned Postage Prepaid. It is

recommended that the unit be insured when shipped. Any returned products without proof of

purchase or those with an out-dated warranty will be repaired or replaced (at the discretion of

ZyXEL) and the customer will be billed for parts and labor. All repaired or replaced products

will be shipped by ZyXEL to the corresponding return address, Postage Paid. This warranty

gives you specific legal rights, and you may also have other rights that vary from country to

country.

Registration

Register your product online to receive e-mail notices of information at www.zyxel.com for

global products, or at www.us.zyxel.com

for North American products.

IES-5000 Series User’s Guide

Customer Support 7

Customer Support

Please have the following information ready when you contact customer support.

• Product model and serial number.

• Warranty Information.

• Date that you received your device.

• Brief description of the problem and the steps you took to solve it.

METHOD

LOCATION

SUPPORT E-MAIL TELEPHONE

A

WEB SITE

REGULAR MAIL

SALES E-MAIL FAX FTP SITE

CORPORATE

HEADQUARTERS

(WORLDWIDE)

[email protected] +886-3-578-3942 www.zyxel.com

www.europe.zyxel.com

ZyXEL Communications Corp.

6 Innovation Road II

Science Park

Hsinchu 300

Taiwan

[email protected] +886-3-578-2439 ftp.zyxel.com

ftp.europe.zyxel.com

CZECH REPUBLIC

[email protected] +420-241-091-350 www.zyxel.cz ZyXEL Communications

Czech s.r.o.

Modranská 621

143 01 Praha 4 - Modrany

Ceská Republika

[email protected] +420-241-091-359

DENMARK

[email protected] +45-39-55-07-00 www.zyxel.dk ZyXEL Communications A/S

Columbusvej

2860 Soeborg

Denmark

[email protected] +45-39-55-07-07

FINLAND

[email protected] +358-9-4780-8411 www.zyxel.fi ZyXEL Communications Oy

Malminkaari 10

00700 Helsinki

Finland

[email protected] +358-9-4780 8448

FRANCE

[email protected] +33-4-72-52-97-97 www.zyxel.fr ZyXEL France

1 rue des Vergers

Bat. 1 / C

69760 Limonest

France

+33-4-72-52-19-20

GERMANY

[email protected] +49-2405-6909-0 www.zyxel.de ZyXEL Deutschland GmbH.

Adenauerstr. 20/A2 D-52146

Wuerselen

Germany

[email protected] +49-2405-6909-99

HUNGARY

[email protected] +36-1-3361649 www.zyxel.hu ZyXEL Hungary

48, Zoldlomb Str.

H-1025, Budapest

Hungary

[email protected] +36-1-3259100

KAZAKHSTAN

http://zyxel.kz/support +7-3272-590-698 www.zyxel.kz ZyXEL Kazakhstan

43, Dostyk ave.,Office 414

Dostyk Business Centre

050010, Almaty

Republic of Kazakhstan

[email protected] +7-3272-590-689

NORTH AMERICA

[email protected] 1-800-255-4101

+1-714-632-0882

www.us.zyxel.com ZyXEL Communications Inc.

1130 N. Miller St.

Anaheim

CA 92806-2001

U.S.A.

[email protected] +1-714-632-0858 ftp.us.zyxel.com

NORWAY

[email protected] +47-22-80-61-80 www.zyxel.no ZyXEL Communications A/S

Nils Hansens vei 13

0667 Oslo

Norway

[email protected] +47-22-80-61-81

IES-5000 Series User’s Guide

8 Customer Support

POLAND

[email protected] +48-22-5286603 www.pl.zyxel.com ZyXEL Communications

ul.Emilli Plater 53

00-113 Warszawa

Poland

+48-22-5206701

RUSSIA

http://zyxel.ru/support +7-095-542-89-29 www.zyxel.ru ZyXEL Russia

Ostrovityanova 37a Str.

Moscow, 117279

Russia

[email protected] +7-095-542-89-25

SPAIN

[email protected] +34-902-195-420 www.zyxel.es ZyXEL Communications

Alejandro Villegas 33

1º, 28043 Madrid

Spain

[email protected] +34-913-005-345

SWEDEN

[email protected] +46-31-744-7700 www.zyxel.se ZyXEL Communications A/S

Sjöporten 4, 41764 Göteborg

Sweden

[email protected] +46-31-744-7701

UKRAINE

[email protected] +380-44-247-69-78 www.ua.zyxel.com ZyXEL Ukraine

13, Pimonenko Str.

Kiev, 04050

Ukraine

[email protected] +380-44-494-49-32

UNITED KINGDOM

[email protected] +44-1344 303044

08707 555779 (UK only)

www.zyxel.co.uk ZyXEL Communications UK

Ltd.,11 The Courtyard,

Eastern Road, Bracknell,

Berkshire, RG12 2XB,

United Kingdom (UK)

[email protected] +44-1344 303034 ftp.zyxel.co.uk

a. “+” is the (prefix) number you enter to make an international telephone call.

METHOD

LOCATION

SUPPORT E-MAIL TELEPHONE

A

WEB SITE

REGULAR MAIL

SALES E-MAIL FAX FTP SITE

IES-5000 Series User’s Guide

Table of Contents 9

Table of Contents

Copyright .................................................................................................................. 2

Federal Communications Commission (FCC) Interference Statement ............... 3

Safety Warnings ....................................................................................................... 5

ZyXEL Limited Warranty.......................................................................................... 6

Customer Support.................................................................................................... 7

Table of Contents ..................................................................................................... 9

List of Figures ........................................................................................................ 13

List of Tables .......................................................................................................... 15

Preface .................................................................................................................... 17

Chapter 1

System Description................................................................................................ 19

1.1 System Description ............................................................................................19

1.2 Front Panel .........................................................................................................19

1.3 Features .............................................................................................................20

1.4 Applications ........................................................................................................21

1.4.1 MTU Application .......................................................................................21

1.4.2 Central Office Application .........................................................................22

Chapter 2

Unit Data.................................................................................................................. 23

2.1 Main Chassis Specifications ...............................................................................23

2.1.1 Chassis Physical Specifications ................................................................23

2.1.2 Chassis Dimensions and Weight ..............................................................23

2.1.3 Wire Gauge Specifications ........................................................................24

2.1.4 Power Specifications .................................................................................24

2.1.5 Operating Environment .............................................................................24

2.1.6 Storage Environment ................................................................................24

2.2 Fan Module ........................................................................................................25

2.2.1 Fan Physical Specifications ......................................................................25

2.2.2 Fan Mechanical Operation: .......................................................................25

2.2.3 Fan Fuse Ratings .....................................................................................25

2.3 Power Modules ..................................................................................................26

IES-5000 Series User’s Guide

10 Table of Contents

2.3.1 IES-5000M Power Supply Module Details ................................................26

2.3.2 IES-5005M Power Supply Module Details ................................................26

Chapter 3

Hardware Installation and Connections............................................................... 27

3.1 General Installation Instructions .........................................................................27

3.2 Chassis Installation ............................................................................................27

3.2.1 Rack-mounted Installation Requirements .................................................27

3.2.2 Mounting the IES-5000 Chassis on a Rack ..............................................28

3.2.3 Connecting the Frame Ground .................................................................29

3.3 Card Installation .................................................................................................30

3.3.1 Installing MSC and Line Cards .................................................................30

3.3.2 Removing MSC and Line Cards ...............................................................32

3.3.3 Installing a Splitter Chassis Card ..............................................................34

3.3.4 Removing a Splitter Chassis Card ............................................................35

3.4 Making Card Connections ..................................................................................37

3.4.1 DSL Line Card Connections .....................................................................37

3.5 MDF Connections ..............................................................................................39

3.5.1 MDF Connections Overview .....................................................................39

3.5.2 MDF (Main Distribution Frame) ................................................................39

3.5.3 Telco-50 Cables ........................................................................................39

3.5.4 Splitter Chassis Rear Panel Connections .................................................40

3.5.5 MDF Connections .....................................................................................40

3.5.5.1 MDF Installation Scenario A ............................................................41

3.5.5.2 Installation Scenario B .....................................................................42

3.5.5.3 Installation Scenario C ....................................................................44

3.6 Power Connections ............................................................................................46

3.6.1 Power Connections ...................................................................................46

3.6.1.1 Procedure to Connect the Power ....................................................46

3.6.2 Procedure to Turn on the IES-5000 Power ...............................................47

Chapter 4

Maintenance and Troubleshooting....................................................................... 49

4.1 Fan Maintenance ...............................................................................................49

4.1.1 Procedure to Remove and Install the Fan Module ...................................49

4.2 Power Maintenance ...........................................................................................50

4.2.1 Procedure to Disconnect the Power .........................................................50

4.2.2 Procedure to Change a Power Module .....................................................50

4.2.3 Procedure to Reconnect the Power ..........................................................51

4.3 Hardware Troubleshooting .................................................................................51

4.3.1 The PWR LED Does Not Turn On ............................................................52

4.3.2 The ALM LED Is On ..................................................................................52

4.3.3 No Voice on an ADSL Connection ............................................................52

IES-5000 Series User’s Guide

Table of Contents 11

4.3.4 Testing Wiring ...........................................................................................53

Appendix A

Product Specifications .......................................................................................... 57

Specification Tables.................................................................................................. 57

Index........................................................................................................................ 61

IES-5000 Series User’s Guide

12 Table of Contents

IES-5000 Series User’s Guide

List of Figures 13

List of Figures

Figure 1 IES-5000M Front Panel ........................................................................................ 20

Figure 2 MTU Application .................................................................................................... 22

Figure 3 Central Office Application Example ...................................................................... 22

Figure 4 Chassis Airflow ..................................................................................................... 28

Figure 5 Rack Mounting the Chassis .................................................................................. 29

Figure 6 Chassis Frame Ground ......................................................................................... 30

Figure 7 Installing a Card .................................................................................................... 31

Figure 8 Closing the Ejector Levers .................................................................................... 31

Figure 9 Tightening Card Thumbscrews ............................................................................. 32

Figure 10 Loosening Card Thumbscrews ........................................................................... 33

Figure 11 Opening the Ejector Levers ................................................................................. 33

Figure 12 Removing a Main Chassis Card ......................................................................... 34

Figure 13 Installing a Splitter Chassis Card ........................................................................ 35

Figure 14 Tightening Splitter Chassis Card Thumbscrews ................................................. 35

Figure 15 Loosening Splitter Chassis Card Thumbscrews ................................................. 36

Figure 16 Removing a Splitter Chassis Card ...................................................................... 36

Figure 17 IES-5000 Front Panel Telco-50 Connections (with 6 Line Cards) ....................... 38

Figure 18 IES-5005 Front Panel Telco-50 Connections (with 4 Line Cards) ....................... 38

Figure 19 MDF (Main Distribution Frame) Wiring ............................................................... 39

Figure 20 Telco-50 Cable with RJ-11 Connectors ............................................................... 40

Figure 21 Installation Overview Example ............................................................................ 41

Figure 22 Installation Scenario A ........................................................................................ 42

Figure 23 One MDF for End-user and CO Connections ..................................................... 42

Figure 24 Installation Scenario B ........................................................................................ 43

Figure 25 Two Separate MDFs for End-user and CO Connections .................................... 44

Figure 26 Installation Scenario C ........................................................................................ 45

Figure 27 Connecting IES-5000 Power ............................................................................... 47

Figure 28 IES-5000 Fan Module Thumbscrews .................................................................. 50

Figure 29 IES-5000 Power Module ..................................................................................... 51

Figure 30 Testing In-house Wiring ...................................................................................... 54

IES-5000 Series User’s Guide

14 List of Figures

IES-5000 Series User’s Guide

List of Tables 15

List of Tables

Table 1 Main Chassis Slots ................................................................................................ 23

Table 2 Main Chassis Dimensions and Weights (Without Cards) ...................................... 23

Table 3 Splitter Chassis Dimensions and Weights (Without Cards) ................................... 24

Table 4 Wire Gauge Specifications .................................................................................... 24

Table 5 Power Specifications ............................................................................................. 24

Table 6 Fan Module Specifications ..................................................................................... 25

Table 7 Fan Fuse Ratings .................................................................................................. 25

Table 8 Power Fuse Ratings .............................................................................................. 26

Table 9 SYS LED Troubleshooting ..................................................................................... 52

Table 10 ALM LED Troubleshooting ................................................................................... 52

Table 11 Voice Troubleshooting ......................................................................................... 52

Table 12 Testing Wiring ...................................................................................................... 54

Table 13 System Wide Specifications ................................................................................ 57

Table 14 IES-5000M Chassis Specifications (without cards) ............................................. 57

Table 15 IES-5000ST Chassis Specifications (without cards) ............................................ 58

Table 16 IES-5005M Chassis Specifications (without cards) ............................................. 58

Table 17 IES-5005ST Chassis Specifications (without cards) ............................................ 59

Table 18 Wire Gauge Specifications .................................................................................. 59

Table 19 Telco-50 Cable Lengths ....................................................................................... 59

IES-5000 Series User’s Guide

16 List of Tables

IES-5000 Series User’s Guide

Preface 17

Preface

Congratulations on your purchase of the IES-5000 series Integrated Ethernet Switch.

About This User's Guide

This user’s guide gives hardware installation, connection and maintenance instructions. It also

gives specifications.

Syntax Conventions

• “e.g.,” is a shorthand for “for instance”, and “i.e.,” means “that is” or “in other words”.

Naming Conventions

• The IES-5000 or IES-5005 may be referred to as the IES-5000 or the IES. Differentiation

is made where needed.

• Unless otherwise specified, IES-5000 refers to the IES-5000 or IES-5005 main chassis

and its cards along with the IES-5000 or IES-5005 splitter chassis and its cards.

• The IES-5000M is the IES-5000 main chassis.

• The IES-5005M is the IES-5005 main chassis.

• The IES-5000ST is the IES-5000 splitter chassis with Telco-50 connectors.

• The IES-5005ST is the IES-5005 splitter chassis with Telco-50 connectors.

• The MSC1000G (Management Switch Card) may be referred to as the switch card or

MSC.

• The ALC1248G-51 and ALC1248G-53 (ADSL Line Card) may be referred to as the line

card or ALC.

• The SLC1248G-22 (SHDSL Line Card) may be referred to as the line card or SLC.

• The VLC1224G-41 (VDSL Line Card) may be referred to as the line card or VLC.

1

ZyXEL IES-5000, IES-5000 Series, IES-5005 User manual

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