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Fortress Technologies PURE VIEW GLASS BALUSTER AL13 HOME Installation Instructions Manual

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PURE VIEW: Al
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HOME GLASS BALUSTER INSTALLATION
PURE VIEW GLASS BALUSTER FOR AL
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HOME
INSTALLATION INSTRUCTIONS
Pure
View®
BALAUSTRE DE VIDRIO PURE VIEW PARA AL
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HOME
INSTRUCCIONES DE INSTALACIÓN
PANNEAUX À BALUSTRES DE VERRE PURE VIEW POUR SYSTÈME AL
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HOME
INSTRUCTIONS D’INSTALLATION
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HOME GLASS BALUSTER INSTALLATION
TABLE OF CONTENTS
English
Introducon.........................................................................3
LevelBracket............................................................4
AngledBracket.......................................................25
StairBracket...........................................................33
Care&Maintenance..............................................48
Warranty.................................................................49
Español
Introducción............................................................................................... 3
Soporte a nivel............................................................................ 4
Soporte en ángulo..................................................................... 25
Soporte de escalera.................................................................. 33
Cuidado y mantenimiento.........................................................48
Garana..................................................................................... 49
Français
Introducon.......................................................................3
Ferrureàniveau.....................................................4
Ferrure à angle......................................................25
Ferrure pour escalier.............................................33
Entreen...............................................................48
Garane................................................................49
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HOME GLASS BALUSTER INSTALLATION
INTRODUCTION
READ INSTRUCTIONS COMPLETELY BEFORE
STARTING INSTALLATION
It is the responsibility of the installer to meet all code and
safety requirements, and to obtain all required building
permits.Thedeckandrailinginstallershoulddetermine
andimplementappropriateinstallaontechniquesfor
eachinstallaonsituaon.FortressRailingProductsandits
distributors shall not be held liable for improper or unsafe
installaons.
FortressPostsmustalwaysbesecuredtothedeck
framingandshouldneverbeaachedtoonlythedeck
boards.
PureViewI-SupportisrequiredforCanadian
CodeCompliance.
Note
WhencungFortressrailing,itisveryimportantto
completethefollowingatcutpoints:
• Removeallmetalshavingsfromthecutarea.
• Fileanysharpedgeslebycung.Thoroughlywipeand
removeanylings,grime,ordirtfromtherailing.
• ApplytwocoatsofFortresszincbasedtouch-uppaintto
thecutarea.Iftouchupisatrailends,allowpainttodry
beforeconnecngbrackettopost.
• Be sure to remove any metal shavings from the surface of
deck,pao,orbalconytopreventstainsonthedeck
surface.
Torx Safety Tips
• Alwaysusethelowestspeedsengondrill.
• Toreducechanceofbitbreakage,startghteningwithdrill
onlowtorquesengandworkupunlscrewissecured.
Tip: Pre-drill holes with 3/16” [4.5mm] drill bit.
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Required Tools
Goggles
Drill
Tape
Measurer
Level
Tool
Speed
Square
Touch-Up
Paint
MiterSaw
T-25
Driver Bit
#2Phillips
Head Bit
Bit
Extender
5/16”[8mm]
Nut Driver Bit
DrillBits:1/16”,3/16”,
3/8”,5/8”[1.5mm,
4.5mm,9.5mm,16mm]
Pure View: Al
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HOME Glass Baluster Installaon Opons
Socket
Set
Pencil
Rubber
Mallet
Hex
Wrench
PureView:Al
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HOMEBalusterRail69”[1753mm]
Crescent
Wrench
Socket
Wrench
Spring
Punch
Safety
Gloves
Support
Blocks
2”[51mm]or3”[76mm]ProudPost
RoundAccentTopRail
FlatAccentTopRail
PostCap
Straight Bracket Cup
Al
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HOMEPostwithPostBaseCover
Straight Bracket Cap
PureView
Baluster
Al
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HOMEVercalCable/
PureViewI-Support
File
C-Clamp
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HOME GLASS BALUSTER INSTALLATION
2”[51mm]OverThePost(OTP)
RoundAccentTopRail
FlatAccentTopRail
FlatATR
Line Splice
RoundATR
Line Splice
Straight Bracket Cup
PureView
Baluster
Straight Bracket Cap
PureView:Al
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HOMEBalusterRail69”[1753mm]
Al
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HOMEPostwithPostBaseCover
Al
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HOMEVercalCable/
PureViewI-Support
2”[51mm]or3”[76mm]ProudPostConguraons
*Installedheightsincludea3-1/2”[89mm]forthe32-1/2”[825.5mm]panel&2”[51mm]forthe
40”[1016mm] panel spacebetweendecksurfaceandboomedgeofboomrail.
Al
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HOME
Panel Height
40”[1016mm]
Rail Panel
42”[1067mm]
InstalledPanelHeight
45-1/2”[1156mm]
RequiredPost
32-1/2”[826mm] 39-1/2”[1003.5mm]36”[914.5mm]
2”[51mm]OverThePost(OTP)Conguraons
Al
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HOME
Panel Height
40”[1016mm]
Rail Panel
42”[1067mm]
InstalledPanelHeight
42”[1067mm]
RequiredPost
32-1/2”[826mm] 36”[914.5mm]36”[914.5mm]
*Installed heights include a 3-1/2” [89mm] for the 32-1/2” [825.5mm] panel & 2” [51mm] for the 40”
[1016mm] panel space between deck surface and bottom edge of bottom rail.
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HOME GLASS BALUSTER INSTALLATION
Step 1: Install Wood Blocks
1. InstallWoodBlocklevelwithtopofjoist.AsshowninFig.1(A)
2. SecureWoodBlocktoblockingonallfoursideswith#10X
3-1/2”[89mm]deckscrews.
• WoodBlockmustbeconstructedwithtreateddimensional
lumberwithaminimumthicknessof11/2”[38mm].
POST MOUNTING
*IfusingFortressEvoluonFraming,contactFortressforinstrucons.
Note:
It’s recommended to install brackets into post before post
mounng. Reference page 8 for bracket Installaon steps.
Fig. 1
#10x3-1/3”
[84.5mm]
(A)
(A)
Joist
Blocking
Step 2: Posion Base Plate
1. PosiontheedgeofAL
13
HOME base plate a minimum
of½”[12.5mm]fromtheinsideedgeofrimjoist.
AsshowninFig.1.
Fig. 1
1/2”[12.5mm]
1/2”
[12.5mm]
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HOME GLASS BALUSTER INSTALLATION
Step 4: Mount Posts
1. Markmounngholelocaonsandpre-drilla3/8”[9.5mm]
hole.
2. Insert3/8”x3-1/2”[9.5mmx89mm]HexHeadgalvanized
boltsthrough3/8”[9.5mm]galvanizedwasherandpost
baseplate.
Note:
• PostBasePlateholesMUSTbeposionedaminimum½”
[12.5mm]fromedgeofdeckboard.
• Useonly3/8”[9.5mm]HexHeadGalvanizedBolts.Lag
ScrewsshouldNOTbeused.Secureeachpostwithfourbolts.
Fig. 1
Step 3: Max Post Spacing
• 6’panelmaximumpostspacingis69-1/4”[1759mm].
Note:
• Do not exceed the maximum post spacing.
6’panelmaximumpostspacingis69-1/4”
[1759mm]
Fig. 1 Fig. 2
OTP and Proud Post: Max Post Spacing
• 8’ panel maximum post spacing is 93-7/8”.
• 6’ panel maximum post spacing is 69-7/8”.
Note: Do not exceed the maximum post spacing.
8’ Panel max post spacing 93-7/8”
6’ Panel max post spacing 69-7/8”
OTP and Proud Post: Measuring The Panel Opening Length
• Measure the distance of the panel opening.
• Measure from the back wall of the bracket to the back wall of the bracket on other post.
• Confirm that the measurements for the top brackets are the same as the bottom brackets.
Measure the panel opening
Not here
Measure from
back of bracket
Check measurement with top
3/12
OTP and Proud Post: Max Post Spacing
• 8’ panel maximum post spacing is 93-7/8”.
• 6’ panel maximum post spacing is 69-7/8”.
Note: Do not exceed the maximum post spacing.
8’ Panel max post spacing 93-7/8”
6’ Panel max post spacing 69-7/8”
OTP and Proud Post: Measuring The Panel Opening Length
• Measure the distance of the panel opening.
• Measure from the back wall of the bracket to the back wall of the bracket on other post.
• Confirm that the measurements for the top brackets are the same as the bottom brackets.
Measure the panel opening
Not here
Measure from
back of bracket
Check measurement with top
3/12
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HOME GLASS BALUSTER INSTALLATION
Step 5: Check Mounted Posts
1. Shimpostasneededtoensurepostislevel.
Fig. 1
Fig. 2
Shim post as needed to
ensure post is level
Deck Board
RimJoist
Joist/Blocking
Wood Block
1/2”
[12.5
mm]
Step 1: Mark Bracket Hole Locaons
1. Markthecenterlineofeachpostwithapencil.
2. TakemeasurementsusedinFig.1and2tomarkboom
andtopbracketholelocaonsontoposts.
BRACKET INSTALLATION
Fig. 1
Bracket Hole Locaons
Pre-drill Dimensions: Pre-drillingwitha3/16”[4.5mm]drillbitisrequired
3-13/16”[97mm]
A*
3/8”[9.5mm]
B
3/8”[9.5mm]
35-1/16”[890.5mm]
C
41-3/16”[1047mm]
3/4”[19mm]
D
*DimensionAposionsboomedgeofrail(1) 3-1/2”[89mm]and(2) 2”[51mm]
abovedecksurface.
*DimensionAismeasuredfromtheboomsurfaceofpostbase.
2-1/2”[63.5mm]
3/4”[19mm]
32-1/2” [826mm] Panel
40” [1016mm] Panel
(1)
(2)
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HOME GLASS BALUSTER INSTALLATION
Fig. 2
B
C
B
A
B A
D
Step 2: Pre-Drill and Install Brackets
Tip:
• It’s important to double check dimensions to conrm ac-
curacy of bracket hole locaons before drilling.
1. UseSpringPunchtomarktheholes.AsshowninFig.1.
2. Pre-drillbracketholeswitha3/16”[89.5mm]drillbit.As
showninFig.2.
3. AachBrackettothepostswithsuppliedT-25thread-cut-
ngscrews.Usetwoscrewsperbracket.Uselowspeed
sengondrill.AsshowninFig.3.
4. Oncetopandboombracketsareinstalled,remeasure
bracketspacingtoconrmdimensionsusedinFig.2and3
ofstep1.AsshowninFig.4.
5. R e m o v e a l l m e t a l s h a v i n g s f r o m d e c k , p o s t b a s e c o v e r, 
post,andpanelbeforebracketisscrewedtopostto
preventcorrosion.
Fig. 1 Fig. 2
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HOME GLASS BALUSTER INSTALLATION
Fig. 3
Fig. 4
Fig. 1
Fig. 2
Measure the panel opening
Checkmeasurementwithtop
Do not
measure from
post
Measure
from back
of bracket
Step 3: Measure The Panel Opening Length
1. Measurethedistanceofthepanelopening.
AsshowninFig.1.
2. Conrmthatthemeasurementsforthetopbracketsarethe
sameastheboombrackets.
Note:
• Measure from the back wall of the bracket to the back wall
of the bracket on other post. As shown in Fig. 2.
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HOME GLASS BALUSTER INSTALLATION
CUTTING DOWN BOTTOM AND TOP RAILS
Step 1: Measure & Mark Rails Where Cuts Will Be Made
1. Toensurerailsaresymmetrical,takethemeasurement
foundonpage10,step3ofBracketInstallaon,anddivide
itinhalf.Thencutequallengthsfrombothends.
2. Find the center of the rails and measure out half of the
lengtheachdirecon.AsshowninFig.1.
3. Marktheselocaonswithapencilonthetopandboom
rail.
Fig. 1
Mark HereMark Here
Mark Here Mark Here
HalfofPanelLength
CenterofRails
Step 2: Cut & Clean Rails
1. Cutrailsusingasawwithanetoothcarbidecungblade.
2. Useletosmoothcutedges.
3. Removeanymetalshavingsanddustwithabrushorrag.
4. Makesuresurfacestobepaintedareclean.
Note:
• DO NOTcutGrommetsinrails.
Fig. 1
Fig. 2
Fig. 3
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HOME GLASS BALUSTER INSTALLATION
Step 3: Apply Spray Paint To Cut Areas
1. Usingapieceofcardboardasamask,applythe1
st
coat of
Fortresszincbasedtouch-uppaint.
2. Allowtodrybeforeapplyingsecondcoat.
3. Applythe2
nd
coatofFortresszincbasedtouch-uppaint.
4. Allowtodryandinstall.
Fig. 1
2X
Fig. 1
3/16”
[4.5mm]
Hole
Fig. 2
Phillips
Head
Thread
Cung
Screws
1. Measureandlocatethecenteroftheboomrail.Usingthe
I-Supportasaguide,markthecenterofthe2screwholes.
AsshowninFig.1.
2. Usinga3/16”[4.5mm]drillbit,drillthoughtheoutsidewall.
3. InstalltheI-SupportwiththeprovidedPhillipsHeadthread
cungscrews.AsshowninFig.2.
Note:
• BesuretoinstallI-Supportonsideofrailfacingdeck.
BALUSTER INSTALLATION
Step 1: Install I-Support On Boom Rail
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HOME GLASS BALUSTER INSTALLATION
Step 2: Install Boom Rail
1. Install cut boomrailintothelowerinstalledbrackets.
2. Pre-drillBracket Cup holesforscrewsusinga3/16”
[89.5mm]drillbit.
3. SecurerailtoBracketCupswithprovidedT-25Drive
Thread-CungScrews.Uselowspeedsengondrill.
Fig. 1
Straight
Bracket
Cup
Straight
Bracket
Cup
Fig. 2
Step 3: Install Balusters Into Boom Rail
1. CarefullyslipBalustersvercallyintoeachslotofthe
boomrail.Holesinbalustersshouldnotbevisibleaer
inseronofbalusterintorail.AsshowninFig.1.
Tip:
• Besuretowearsafetyglovesandgoggleswhenhandling
Glass.
Set
Screw
Al
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HOMEVercalCable/
PureViewI-Support
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HOME GLASS BALUSTER INSTALLATION
Fig. 1
Baluster
Pre-Installed
Grommet*
Step 4: Install Top Rail
1. CarefullyslipTopRailoverthetopoftheBalustersintothe
slots&topBracketCups.
2. Pre-drillBracket Cup holesforscrewsusinga3/16”
[89.5mm]drillbit.
3. SecurerailtoBracketCupsatthismewithprovidedT-25
DriveThread-CungScrews.Uselowspeedsengondrill.
Pre-sloedBoomRail
*PureViewStandardGrommetscomeinstalledinpre-sloedrails.
Step 5: Aach I-Support To Deck
1. FastenI-SupporttodecksurfacewiththesuppliedPhillips
HeadWoodScrew.
Tip:
• Pre-drillwitha1/16”[1.5mm]drillbit.
Fig. 1
TopRail
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PURE VIEW: Al
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HOME GLASS BALUSTER INSTALLATION
Fig. 1
PROUD POST: ROUND ACCENT TOP RAIL (ATR)
Step 1: Round ATR Spacers
1. AachSpacersusingprovidedself-drillingscrewswitha
5/16”[8mm]nutdriver,twoscrewsperspacer.Asshownin
Fig.2.
• TheAccentTopRailKitcomeswith6spacersinthe69.89”
[1775mm]kit.
• Thespacersshouldbeequallyspacedalongthelengthof
therail,withnomorethen14”[279.5mm]spacing be-
tweenthem.AsshowninFig.1.
• Theendspacersshouldbeplacedasclosetotheendbrack-
etsaspossible.
Note:
• DO NOT REMOVE BACKING OF DOUBLE SIDED TAPE UNTIL
YOU ARE READY TO PERMANENTLY ATTACH THE ATR.
Fig. 1
14”[355.5mm]
Max
SpacerAached
NextToBracket
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PURE VIEW: Al
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HOME GLASS BALUSTER INSTALLATION
Double Sided
Tape
Fig. 2
Step 2: Round ATR Line & End
1. Measurethedistancefromtheinsideedgeofthe2posts.
2. CuttheATRtomeasuredlength.
3. WhentestngtheATR,placeitontopofthespacers.
DonotpresstheATRdownoverthespacers.Removingthe
ATRfromthespacerscandamagetheATRandspacers.As
showninFig.2.
4. Removethebackingofallofthedouble-sidedtapeonthe
ATRspacers.
5. ARubberMalletmightneedtobeusedtoinstall.Ifusinga
RubberMallet,useaclothtoprotecttheATRfromdamage.
Fig. 1
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PURE VIEW: Al
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HOME GLASS BALUSTER INSTALLATION
PROUD POST: FLAT ACCENT TOP RAIL (ATR)
Step 1: Flat ATR Spacers
1. MeasuredistancebetweenbracketsandcutATRSpacerto
length.TheSpacercanbe1/4”[6.5mm]shorterthanthe
distancebetweenbrackets.
2. Ifoneofthescrewholeswascutoduringthesizingofthe
ATRSpacer,usea5/8”[16mm]drillbittoaddanotherhole
1”fromtheendoftheATRSpacer.
3. AachtheATRSpacerusingtheprovidedself-drilling
screwswitha5/16”[8mm]nutdriver.
4. Allscrewholesmusthaveascrewinstalled.
Note:
• Flat ATR uses a full length ATR spacer.
• DO NOT REMOVE BACKING OF DOUBLE SIDED TAPE UNTIL
YOU ARE READY TO PERMANENTLY ATTACH THE ATR.
Fig. 1
Fig. 2
ATRShouldNotGoPastThis
PointWhenTestFing
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PURE VIEW: Al
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HOME GLASS BALUSTER INSTALLATION
Step 2: Flat ATR Line And End
• ReferenceProudPostRoundATRLine&Endinstruconson
page16.
Double Sided
Tape
Fig. 2
OVER THE POST: ROUND ACCENT TOP RAIL (ATR)
Step 1: Round ATR Spacers
1. Aachspacersusingprovidedself-drillingscrewswitha
5/16”[8mm]nutdriver,twoscrewsperspacer.Asshownin
Fig.2.
• TheAccentTopRailKitcomeswith6spacersinthe69.89”
[1775mm]kit.
• Thespacersshouldbeequallyspacedalongthelengthof
therail,withnomorethen14”[279.5mm]spacingbe-
tweenthem.AsshowninFig.1.
• Theendspacersshouldbeplacedasclosetotheendbrack-
etsaspossible.
Note:
• DO NOT REMOVE BACKING OF DOUBLE SIDED TAPE UNTIL
YOU ARE READY TO PERMANENTLY ATTACH THE ATR.
19
PURE VIEW: Al
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HOME GLASS BALUSTER INSTALLATION
Double Sided
Tape
Fig. 2
Fig. 1 SpacerAached
NextToBracket
14”[279.5mm]
Max
Step 2. Round ATR Line & End
1. Measurethedistancefromtheinsideedgeofthe2posts.
2. CuttheATRtomeasuredlength.
3. TheATRcannotblocktheinsideedgeofthepost.Asshown
inFig.3.
4. WhentestngtheATR,placeontopofthespacers.Do
notpresstheATRdownoverthespacers.Removingthe
ATRfromthespacerscandamagetheATRandspacers.As
showninFig.2.
5. Removethebackingofallofthedouble-sidedtapeonthe
ATRspacers.
6. ARubberMalletmightneedtobeusedtoinstall.Ifusinga
rubbermallet,useaclothtoprotecttheATRfromdamage.
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PURE VIEW: Al
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HOME GLASS BALUSTER INSTALLATION
Step 3: Round ATR Corner
1. WheninstallingATRoncornerswitha2”[51mm]post,
theATRmustbe5/16”[8mm]awayfromthepost.
AsshowninFig.1.
2. Ifinstallingacornerwitha3”[76mm]proudpost,install
theATRatfulllengthfromtheinsideedgeofthepostto
theinsideedgeofthepost.
Fig. 1
Fig. 2
ATRCannotGo
PastThisLine
Fig. 1 Fig. 2
ATRWith3”[76mm]ProudPost/
OverThePost
3”Post
[76mm]
ATR
ATR
ATRWith2”[51mm]ProudPost/
OverThePost
2”Post
[51mm]
5/16”
[8mm]
Minimum
5/16’[8mm]
Minimum
Fig. 3
ATRShouldNotGoPastThis
PointWhenTestFing
/