Danfoss Selection of ICF made easy - Save even more time User guide

Brand: Danfoss

Model: Selection of ICF made easy - Save even more time

Type: User guide

Danfoss Selection of ICF made easy - Save even more time with comprehensive guidance for installing and servicing valve trains in pumped liquid, hot gas, and liquid injection lines. Experience 50% less service time and 80% less installation time by making two welds instead of 10 or more, while benefiting from improved functionality and lower pressure drops.

Quick Selection Guide

50%

The ICF valve stations are

designed to quickly and

eﬃciently evacuate refrigerant

during service calls so you can

get your product COOL.

80%

less installation time

Keep productivity up by making

two welds instead of 10 or more.

Experience better functionality

while lowering pressure drops.

less service time

Selection of ICF made easy

Save even more time with ICF

ICF stands for valve trains and for over ﬁve years installation and service has never been easier. This

quick guide provides you with key information to choose the right ICF in common applications such as

pumped liquid, hot gas and liquid injection lines.

MAKING MODERN LIVING POSSIBLE

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ICF in detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Flow through the ICF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

ICF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Design work with ICF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Standard applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pumped liquid line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Hot gas defrost. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Liquid injection to separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Accessories for ICF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

Refrigerants

Applicable to all common non ﬂammable

refrigerants including R717, R744 (CO

) and

non corrosive gases/liquids dependent on

sealing material compatibility.

For further information please refer to

installation instruction for ICF.

Use of the ICF control solution with ﬂammable

hydrocarbons is not recommended.

For further information please contact the

local Danfoss sales company.

Temperature range

–60/+120°C (–76/+248°F).

The valve train of the

Future since 2005

The ICF valve station is an innovative solution that

provides the full functionality of a conventional

valve station in a single compact unit.

Eliminate project bottleneck:

Conventional valve stations of six or more

individual components and up to twelve welds.

ICF means two welds directly at the job site

Down time during service is reduced to a fraction

compared to conventional valve trains.

The unique design of the ICF ensures a quick

pump down and faster access to valve modules.

The ICF valve is a compact valve train ready for

the jobsite.

This solution provides you with a variety of

beneﬁts:

Designed for Industrial Refrigeration

Supplied fully assembled. No need to

disassembly prior to installation under normal

welding procedures

Standard side ports to ﬁt service valves,

pressure transmitters, sight glasses.

Applicable to all common non ﬂammable

refrigerants including R744 and R717.

Direct Weld Connections (No leaks through

ﬂanges)

Compact design, faster service

Available with diﬀerent connection types

including ANSI and DIN, Socket weld

High capacities low pressure drop

Low weight design

Approvals

ICF valve station

Nominal bore

DN ≤ 25 (1 in.)

DN 32-40 (1¼ - 1½”)

Classiﬁed for Fluid group I

Category Article 3, paragraph 3 II

Technical data

Ambient temperature for ICF with ICAD:

–30°C/+50°C (–22°F/122°F)

Surface protection

The external surface is zinc-chromated to

provide corrosion protection.

Additional on-site corrosion protection is

recommended.

Pressure

The ICF is designed for:

Max. working pressure: 52 bar g (754 psig)

Opening diﬀerential pressure

Please refer to the individual function module

data.

CRN

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

ICF 20-4 ICF 20-6 ICF (25-40)-4 ICF (25-40)-6

ICF in detail

The innovative design of the ICF allows for a wide variety of diﬀerent conﬁgurations. Many of the

typical necessary conﬁgurations have been created as standard code numbers, which makes ordering

easy. See other conﬁgurations in the complete technical leaﬂet, DKRCI.PD.FT0

Flow in an ICF 20-4

Flow in an ICF 20-6

Small frame Large frame

Flow through the ICF

ICF overview

Valve type Model (example)

PS (MWP)

Connection type

Weight*

[bar] [psig] [kg] [lbs]

ICF 20-4 52 754 20 D (

”)

25 D (1”)

32 D (1¼”)

20 A (

”)

20 SOC (

”)

25 SOC (1”)

32 SOC (1¼”)

3.6 7.7

ICF 20-6 52 754 20 D (

”)

25 D (1”)

32 D (1¼”)

20 A (

”)

20 SOC (

”)

25 SOC (1”)

32 SOC (1¼”)

5.3 11.7

ICF (25-40)-4 52 754 25 D (1”)

32 D (1¼”)

40 D (1½”)

32 A (1¼”)

25 SOC (1”)

32 SOC (1¼”)

40 SOC (1½”)

8.2 18.1

ICF (25-40)-6 52 754 25 D (1”)

32 D (1¼”)

40 D (1½”)

32 A (1¼”)

25 SOC (1”)

32 SOC (1¼”)

40 SOC (1½”)

12.6 27.8

* Without modules

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

Function Module Type Can be installed in these locations

ICFS Stop valve module M1 M2 M3 M4 M5 M6

ICFR Manual regulating valve module M1 M2 M3 M4 M5 M6

ICFF Filter (strainer) module M2 M4 M6

ICFE Solenoid valve module M3

ICFC Check valve module M4 M6

ICFN Stop/check valve module M4 M6

ICM Motor valve module M1 M3 M5

ICFB Blank top cover M1 M2 M3 M4 M5 M6

ICFA Electronic expansion valve module (for ICF 20 only) M1 M3 M5

ICFE20H Solenoid valve module (for ICF 20 only) M1 M3 M5

ICFO Manual opening module M4

ICFW Welding module (for ICF 25-40 only) M1 M2 M3 M4 M5 M6

Module locations are indicated by M1, M2, M3, M4, M5 and M6. With respect to refrigerant ﬂow, M1 is closest to inlet.

The following module conﬁgurations are possible:

Example: ICF 20-6-5A DIN Example: ICF 20-6-2H SOC

Example: ICF 25-4-9 DIN Example: ICF 25-4-9 SOC

All ICF (20-40)-6

DIN and ANSI

connections with

4 side ports

All ICF (20-40)-6

SOC connections

with 6 side ports

All ICF (20-40)-4

SOC connections

with 4 side ports

All ICF (20-40)-4

DIN and ANSI

connections with

2 side ports

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

Design work with ICF

When designing with ICF, Danfoss provides engineering tools that simpliﬁes the

design phase.

CoolSelector

Sizing through CoolSelector provides fast and

accurate selection while obtaining performance

information based on operating conditions.

All standard conﬁguration are available in the

software. However, custom conﬁgurations of the

ICF is possible. Contact you local representative

for availability.

CAD symbols 2D & 3D

When designing new units and applications, CAD

drawings are essential for getting the job done as

precisely and easily as possible. Danfoss provides

low ﬁle-size CAD symbols for all standard ICF

code numbers. These CAD symbols make it

easy for all design engineers to make quick and

compact designs.

Visit www.danfoss.com to explore more about

the product and CAD symbols.

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

ICF 20-4-9

ICF 20-6-2

PMLX/GPLX

ICS

ICF 20-6-5A

AKS 41

CVP

EKC 347

Standard

applications

ICF is recommended for use in the following

standard applications:

Pumped liquid line.

Hot gas defrost.

Liquid injection to separator (Liquid make up).

Compressor liquid injection.

Low temperature evaporator

To liquid separator

From

discharge

line

From liquid separator

Liquid injection (Liquid make up)

From receiver

Liquid separator

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

ICF 20-6-2

Pumped liquid line

The ICF 20-6-2 and ICF (25-40)-6-3 are designed

for a typical pumped liquid line in a ﬂooded

evaporator system.

The ICF valve station consists of the following

modules:

ICF20-6-2 ICF(25-40)-6-3

M1 ICFS (Stop valve) ICFS (Stop valve)

M2 ICFF (Filter) ICFF (Filter)

M3 ICFE (Solenoid valve) ICFE (Solenoid valve)

M4 ICFO (Manual opener for ICFE) ICFC (Check valve)

M5 ICFR (Regulation valve) ICFR (Regulation valve)

M6 ICFN (Stop/Check valve) ICFS (Stop valve)

For loads exceeding, the ICF 20-6-2 is available with a high capacity solenoid valve, the ICFE 20H.

With this conﬁguration the ICF is called “ICF 20-6-2H”.

For loads exceeding the suitable level for the ICF 20-6-2H please use the ICF (25-40)-6-3.

Ordering

* Four side ports include four blind plugs and one ½ in. connector. Side ports in P2/P7 and P5/P10.

Side ports are

“ G for butt weld connection or

” NPT for socket weld connection.

) Especially for the North American market

ICF 20-6 ICF20-6-2 ICF20-6-2H

Connection Side ports [*] Code numbers Code numbers

20D (

in.) 4 027L3009

25D (1 in.) 4 027L3011 027L3309

32D (1¼ in.) 4 027L3012 027L3310

20A (

in.) 4 027L3013

20 SOC (

in.)

) 6 027L3014

25 SOC (1 in.)

) 7 027L3016 027L3312

32 SOC (1¼ in.)

) 7 027L3017 027L3313

ICF (25-40)-6 ICF25-6-3A ICF32-6-3B ICF40-6-3B

Connection Side ports [*] Code numbers Code numbers Code numbers

25 D (1 in.) 4 027L4020

25 SOC (1 in.)

) 7 027L4021

32D (1¼ in.) 4 027L4029

32 SOC (1¼ in.)

) 7 027L4031

40 D (1½ in.) 4 027L4034

40 SOC (1½ in.)

) 7 027L4035

Capacities

Model: Capacity* [KW] Capacity* [TR] Connection[DN] Connection [ANSI]

ICF 20-6-2 90 25 20 ¾“

ICF 20-6-2 125 35 25 1"

ICF 20-6-2H 140 40 25 1"

ICF 20-6-2H 140 40 32 1 ¼“

ICF 25-6-3A 210 60 25 1"

ICF 32-6-3B 265 75 32 1 ¼“

ICF 40-6-3B 350 100 40 1 ½”

Maximum recommendable capacity. Pipe velocity (1 m/s / 3.28 ft/s)) used as dimensioning factor together with the pressure drop

across the solenoid valve. Capacity based on approximate pressure drop of 0.2 barg / 4 psig.

Capacity variations are minimal at other evaporating temperatures.

Maximum recommend capacities according to following conditions

Refrigerant: NH

, R717

: -30˚C / -20˚F

Circulation rate: 3:1

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

ICF 20-4-9

Hot gas defrost

The ICF 20-4-9 and ICF (25-40)-4-9 are designed

to provide the necessary functions for hot gas

defrost on evaporators.

The ICF consist of the following modules:

For loads exceeding, the ICF 20-4-9 is available with a high capacity solenoid valve, the ICFE 20H. With

this conﬁguration the ICF is called "ICF 20-4-9H".

For loads exceeding the suitable level for the ICF 20-4-9H, please use the ICF (25-40)-4-9.

Ordering

ICF 20-4 ICF20-4-9 ICF20-4-9H

Connection Side ports [*] Code numbers Code numbers

25D (1 in.) 2 027L3067 027L3333

32D (1¼ in.) 2 027L3068 027L3334

20A (

in.) 2 027L3069

25 SOC (1 in.)

) 4 027L3336

32 SOC (1¼ in.)

) 4 027L3337

ICF (25-40)-4 ICF25-4-9 ICF32-4-9 ICF40-4-9

Connection Side ports [*] Code numbers Code numbers Code numbers

25 D (1 in.) 2 027L4063

25 SOC (1 in.)

) 4 027L4064

32 D (1¼ in.) 2 027L4067

32 SOC (1¼ in.)

) 4 027L4069

40 D (1½ in.) 2 027L4072

40 SOC (1½ in.)

) 4 027L4073

* Four side ports include four blind plugs and one ½ in. connector. Side ports in P2/P7 and P5/P10.

Side ports are

“ G for butt weld connection or

” NPT for socket weld connection.

) Especially for the North American market

ICF20-4-9 ICF(25-40)-4-9

M1 ICFS (Stop valve) ICFS (Stop valve)

M2 ICFF (Filter) ICFF (Filter)

M3 ICFE (Solenoid valve) ICFE (Solenoid valve)

M4 ICFS (Stop valve) ICFS (Stop valve)

Capacities

* Maximum recommendable capacity. Pipe velocity (15 m/s) used as dimensioning factor together with the pressure drop across

the solenoid valve.

** If needed the ICF 20-4 and ICF(25-40)-4 can be delivered with a regulation valve (HEV) in M4 instead of the stop valve, by using

the standard conﬁguration ICF 20-4-10 or ICF(25-40)-4-10

Maximum recommend capacities according to following conditions:

Refrigerant: NH

, R717

: -30˚C / -20˚F

: 30˚C / 86˚F

Subcooling: 0˚C / 0˚F

Superheat: 0˚C / 0˚F

Model: Capacity* [KW] Capacity* [TR] Connection[DN] Connection [ANSI]

ICF 20-4-9 35 10 25 1"

ICF 20-4-9 45 13 32 1 ¼“

ICF 20-4-9H 50 14 25 1"

ICF 20-4-9H 65 18.5 32 1 ¼“

ICF 25-4-9 105 30 25 1"

ICF 32-4-9 140 40 32 1 ¼“

ICF 40-4-9 210 60 40 1 ½”

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

ICF 20-6-5

Liquid injection

to separator

(Liquid make up)

The ICF valve station oﬀers a unique solution for

liquid injection to separator. For this application

the ICF (20-40)-6-5 is recommended.

Using the ICF (20-40)-6-5 the valve provides you

with an advanced ICM motor control valve with a

solenoid in front. It is delivered with a sight glass

in the side port of the valve housing.

For fail safe operation this type of ICF is equipped

with a ICFE solenoid valve in front of the ICM

motor operated valve.

The ICF consist of the following modules:

The ICF 20-6-5 is available in versions A, B and C,

referring to the capacity of the electronic motor

valve. ICF (25-40)-6-5 is available in version A.

Ordering

* Four side ports include four blind plugs and one ½ in. connector. Side ports in P2/P7 and P5/P10.

Six side ports include six blind plugs. Side ports in P2/P7, P4/P9 and P5/P10.

Side ports are

“ G for butt weld connection or

” NPT for socket weld connection.

) Especially for the North American market

ICF20-6-5 ICF(25-40)-6-5

M1 ICFS (Stop valve) ICFS (Stop valve)

M2 ICFF (Filter) ICFF (Filter)

M3 ICFE (Solenoid valve) ICFE (Solenoid valve)

M4 ICFO (Man. opener for ICFE) ICFB (Blank top cover)

M5 ICM (Elect. motor valve) ICM (Elect. motor valve)

M6 ICFS (Stop valve) ICFS (Stop valve)

ICF 20-6

ICF20-6-5A ICF20-6-5AH ICF20-6-5B ICF20-6-5BH ICF20-6-5C ICF20-6-5CH

Connection Side ports [*]

Code

numbers

Code

numbers

Code

numbers

Code

numbers

Code

numbers

Code

numbers

20D (

in.) 4 027L3034

25D (1 in.) 4 027L3036 027L3322 027L3042 027L3325 027L3047 027L3328

32D (1¼ in.) 4 027L3048 027L3329

20A (

in.) 4 027L3037 027L3043

20 SOC (

in.)

) 6 027L3038 027L3127

25 SOC (1 in.)

) 6 027L3040 027L3323 027L3045 027L3326 027L3051 027L3330

32 SOC (1¼ in.)

) 6 027L3052 027L3331

ICF (25-40)-6 ICF25-6-5A ICF32-6-5A ICF 40-6-5A

Connection Side ports [*] Code

numbers

Code

numbers

Code

numbers

25 D (1 in.)

4 027L4038

25 SOC (1 in.)

)

6 027L4039

32 D (1 in.)

4 027L4042 027L4042

32 SOC (1¼ in.)

)

6 027L4044 027L4044

40 D (1½ in.)

4 027L4148

Capacities

Model: Capacity* [KW] Capacity* [TR] Connection[DN] Connection [ANSI]

ICF 20-6-5A 175 50 20 ¾"

ICF 20-6-5AH 210 60 25 1"

ICF 20-6-5BH 500 142 25 1"

ICF 20-6-5CH 670 190 32 1 ¼"

ICF 25-6-5A 670 190 25 1"

ICF 32-6-5A 1140 320 32 1 ¼“

Maximum recommend capacities according to following conditions:

Refrigerant: NH

, R717

: -20˚C / -4˚F

: 30˚C / 86˚F

Subcooling: 5˚C / 9˚F

Superheat: 0˚C / 0˚F

* Maximum recommendable capacity. Pipe velocity (1 m/s) used as dimensioning factor together with the pressure drop across

the solenoid valve.

Note: For larger capacities use larger individual weld-in components such as SVA, FIA,ICS,ICM,SVA.

Application Guide ICF Valve Station

DKRCI.PA.FT0.A1.22 / 520H5093

v Pressure transmitters

AKS 33 G

”

(Qty. 1)

LP -1 to 12 bar

(-30 to 40°C)

060G2105

AKS 33 G

”

(Qty. 1)

HP 0 to 25 bar

(0 to 80°C)

060G2115

AKS 33

" NPT

(Qty. 1)

0-100 psia

(-40 - 185°F)

060G3802

AKS 33

" NPT

(Qty. 1)

0-200 psia

(-40 - 185°F)

060G1711

Other AKS 33 types see literature: RD5GH

Accessories

for ICF 20-40

u ICAD actuator

ICAD 600 With 1,5m cable

027H9065

ICAD 600 Without cables

027H9100

Cable Cable set 10 m.

027H0427

Cable Cable set 15 m.

027H0435

Connector Connector set female

027H0430

Protection cap Protection cap for ICAD

027H0431

ICAD details see literature: DKRCI.PD.HT0.A

w Coils

Coils 10 W 21 VA with terminal box IP 67

220-230 V 50 Hz 018F6701

115 V 60 Hz 018F6813

Other coil types see literature: DKRCI.PD.FT0.A

v Stop needle valves

SNV-ST G½”

(Qty. 1)

148B3778

SNV-ST

NPT-FPT

(Qty. 1)

148B3747

Other SNV types see literature: DKRCI.PD.KB0.A

x Sight glass and connector

Sight glass G

”

(Qty. 2)

027L1267

(for DIN and ANSI

connections only)

Sight glass

NPT

”

(Qty. 2)

027L1269

(for SOC connection

only)

Connector

”– G½”

(Qty. 2)

027L1266

(for DIN and ANSI

connections only)

Additional spare parts see literature: DKRCI.PY.FT0.A

y Gaskets for ICF

Complete set of gaskets ICF20 027L1261

Complete set of gaskets ICF25-40 027L2260

DKRCI.PA.FT0.A1.22 / 520H5093

Danfoss Industrial Refrigeration

Your “One-Stop-Shop”

For further information; please visit our web site

www.danfoss.com/ir

ICF Control Solution ICV Control Valves Liquid Level Controls Line Components Stop and Regulating Valves Safety Relief Valves

We also oﬀer a wide range of products for CO

All our products are designed and tested to

ensure that they can withstand the impact of

in all aspects.

Please visit

www.danfoss.com/co2

We have more than 60 years of experience producing valves and controllers for Industrial

Refrigeration and we focus on our core business of making quality products that enhance

performance and reduce total life cycle costs – the key to major savings.

Some of the products from our very extensive product range:

MAKING MODERN LIVING POSSIBLE

Danfoss Selection of ICF made easy - Save even more time User guide

Danfoss Selection of ICF made easy - Save even more time User guide

Danfoss Selection of ICF made easy - Save even more time User guide

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