Danfoss Selection of ICF made easy - Save even more time User guide

Selection of ICF made easy - Save even more time
Danfoss
Brand
Danfoss
Model
Selection of ICF made easy - Save even more time
Type
User guide
MAKING MODERN LIVING POSSIBLE
Quick Selection Guide
50%
The ICF valve stations are
designed to quickly and
efficiently evacuate refrigerant
during service calls so you can
get your product COOL.
80%
less installation time
Keep productivity up by making
two welds instead of 10 or more.
Experience better functionality
while lowering pressure drops.
Selection of ICF made easy
Save even more time with ICF
ICF stands for valve trains and for over five years installation and service has never been easier. This quick guide
provides you with key information to choose the right ICF in common applications such as pumped liquid, hot
gas and liquid injection lines.
less service time
Lars
Korsb
aek
Digitally signed by Lars Korsbaek
DN: cn=Lars Korsbaek, o=Danfoss A/S,
ou=Danfoss Industrial Refrigeration,
[email protected], c=DK
Date: 2011.09.22 21:53:34 +02'00'
3
Produced by ©Metaphor, 01-2011
Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ICF in detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Flow through the ICF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ICF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Design work with ICF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Standard applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pumped liquid line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Hot gas defrost. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Liquid injection to separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Accessories for ICF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DKRCI.PA.FT0.A1.02 / 520H4507
Application Guide ICF Valve Station
5
Produced by ©Metaphor, 01-2011
Refrigerants
Applicable to all common non flammable
refrigerants including R717, R744 (CO
2
) and
non corrosive gases/liquids dependent on
sealing material compatibility.
For further information please refer to
installation instruction for ICF.
Use of the ICF control solution with flammable
hydrocarbons is not recommended.
For further information please contact the
local Danfoss sales company.
Temperature range
–60/+120°C (–76/+248°F).
Ambient temperature for ICF with ICAD:
–30°C/+50°C (–22°F/122°F)
The valve train of the
Future since 2005
The ICF valve station is an innovative solution
that provides the full functionality of a
conventional valve station in a single compact
unit.
Eliminate project bottleneck:
Conventional valve stations of six or more
individual components and up to twelve welds.
ICF means two welds directly at the job site
Down time during service is reduced to a fraction
compared to conventional valve trains. The
unique design of the ICF ensures a quick pump
down and faster access to valve modules.
The ICF valve is a compact valve train ready for
the jobsite.
This solution provides you with a variety of
benefits:
Designed for Industrial Refrigeration
Supplied fully assembled. No need to
disassembly prior to installation under normal
welding procedures
Standard side ports to fit service valves,
pressure transmitters, sight glasses.
Applicable to all common non flammable
refrigerants including R744 and R717.
Direct Weld Connections (No leaks through
flanges)
Compact design, faster service
Available with different connection types
including ANSI and DIN, Socket weld
High capacities low pressure drop
Low weight design
Approvals
ICF valve station
Nominal bore
DN ≤ 25 (1 in.)
DN 32-40 (1¼ - 1½”)
Classified for Fluid group I
Category Article 3, paragraph 3 II
Technical data
Surface protection
The external surface is zinc-chromated to
provide corrosion protection.
Additional on-site corrosion protection is
recommended.
Pressure
The ICF is designed for:
Max. working pressure: 52 bar g (754 psig)
Opening differential pressure
Please refer to the individual function module
data.
CRN
Application Guide ICF Valve Station
DKRCI.PA.FT0.A1.02 / 520H4507
6
ICF 20-4 ICF 20-6 ICF (25-40)-4 ICF (25-40)-6
M1
M2
M3
M4
M1
M2
M3
M4
M5
M6
Produced by ©Metaphor, 01-2011
ICF in detail
The innovative design of the ICF allows for a wide variety of different configurations. Many of the
typical necessary configurations have been created as standard code numbers, which makes ordering
easy. See other configurations in the complete technical leaflet, DKRCI.PD.FT0
Flow in an ICF 20-4
Flow in an ICF 20-6
Small frame Large frame
Flow through the ICF
ICF overview
Valve type Model (example)
PS (MWP)
Connection type
Weight*
[bar] [psig] [kg] [lbs]
ICF 20-4 52 754 20 D (
3
/
4
”)
25 D (1”)
32 D (1¼”)
20 A (
3
/
4
”)
20 SOC (
3
/
4
”)
25 SOC (1”)
32 SOC (1¼”)
3.6 7.7
ICF 20-6 52 754 20 D (
3
/
4
”)
25 D (1”)
32 D (1¼”)
20 A (
3
/
4
”)
20 SOC (
3
/
4
”)
25 SOC (1”)
32 SOC (1¼”)
5.3 11.7
ICF (25-40)-4 52 754 25 D (1”)
32 D (1¼”)
40 D (1½”)
32 A (1¼”)
25 SOC (1”)
32 SOC (1¼”)
40 SOC (1½”)
8.2 18.1
ICF (25-40)-6 52 754 25 D (1”)
32 D (1¼”)
40 D (1½”)
32 A (1¼”)
25 SOC (1”)
32 SOC (1¼”)
40 SOC (1½”)
12.6 27.8
* Without modules
Application Guide ICF Valve Station
DKRCI.PA.FT0.A1.02 / 520H4507
7
Produced by ©Metaphor, 01-2011
Function Module Type Can be installed in these locations
ICFS Stop valve module M1 M2 M3 M4 M5 M6
ICFR Manual regulating valve module M1 M2 M3 M4 M5 M6
ICFF Filter (strainer) module M2 M4 M6
ICFE Solenoid valve module M3
ICFC Check valve module M4 M6
ICFN Stop/check valve module M4 M6
ICM Motor valve module M1 M3 M5
ICFB Blank top cover M1 M2 M3 M4 M5 M6
ICFA Electronic expansion valve module (for ICF 20 only) M1 M3 M5
ICFE20H Solenoid valve module (for ICF 20 only) M1 M3 M5
ICFO Manual opening module M4
ICFW Welding module (for ICF 25-40 only) M1 M2 M3 M4 M5 M6
Module locations are indicated by M1, M2, M3, M4, M5 and M6. With respect to refrigerant flow, M1 is closest to inlet.
The following module configurations are possible:
Application Guide ICF Valve Station
Example: ICF 20-6-5A DIN Example: ICF 20-6-2H SOC
Example: ICF 25-4-9 DIN Example: ICF 25-4-9 SOC
DKRCI.PA.FT0.A1.02 / 520H4507
All ICF (20-40)-6
DIN and ANSI
connections with
4 side ports
All ICF (20-40)-6
SOC connections
with 6 side ports
All ICF (20-40)-4
SOC connections
with 4 side ports
All ICF (20-40)-4
DIN and ANSI
connections with
2 side ports
8
Produced by ©Metaphor, 01-2011
Design work with ICF
When designing with ICF, Danfoss provides engineering tools that simplifies the
design phase.
CoolSelector
Sizing through CoolSelector provides fast and
accurate selection while obtaining performance
information based on operating conditions.
All standard configuration are available in the
software. However, custom configurations of the
ICF is possible. Contact you local representative
for availability.
CAD symbols 2D & 3D
When designing new units and applications, CAD
drawings are essential for getting the job done as
precisely and easily as possible. Danfoss provides
low file-size CAD symbols for all standard ICF
code numbers. These CAD symbols make it
easy for all design engineers to make quick and
compact designs.
Visit www.danfoss.com to explore more about
the product and CAD symbols.
Application Guide ICF Valve Station
DKRCI.PA.FT0.A1.02 / 520H4507
9
ICF 20-4-9
ICF 20-6-2
PMLX/GPLX
ICS
ICF 20-6-5A
AKS 41
CVP
EKC 347
Produced by ©Metaphor, 01-2011
Standard
applications
ICF is recommended for use in the following
standard applications:
Pumped liquid line.
Hot gas defrost.
Liquid injection to separator (Liquid make up).
Compressor liquid injection.
Low temperature evaporator
To liquid separator
From
discharge
line
From liquid separator
Liquid injection (Liquid make up)
From receiver
Liquid separator
Application Guide ICF Valve Station
DKRCI.PA.FT0.A1.02 / 520H4507
10
ICF 20-6-2
Produced by ©Metaphor, 01-2011
Pumped liquid line
The ICF 20-6-2 and ICF (25-40)-6-3 are designed
for a typical pumped liquid line in a flooded
evaporator system.
The ICF valve station consists of the following
modules:
ICF20-6-2 ICF(25-40)-6-3
M1 ICFS (Stop valve) ICFS (Stop valve)
M2 ICFF (Filter) ICFF (Filter)
M3 ICFE (Solenoid valve) ICFE (Solenoid valve)
M4 ICFO (Manual opener for ICFE) ICFC (Check valve)
M5 ICFR (Regulation valve) ICFR (Regulation valve)
M6 ICFN (Stop/Check valve) ICFS (Stop valve)
For loads exceeding, the ICF 20-6-2 is available with a high capacity solenoid valve, the ICFE 20H.
With this configuration the ICF is called “ICF 20-6-2H”.
For loads exceeding the suitable level for the ICF 20-6-2H please use the ICF (25-40)-6-3.
Ordering
* Four side ports include four blind plugs and one ½ in. connector. Side ports in P2/P7 and P5/P10.
Side ports are
3
/
8
“ G for butt weld connection or
3
/
8
” NPT for socket weld connection.
1
) Especially for the North American market
ICF 20-6 ICF20-6-2 ICF20-6-2H
Connection Side ports [*] Code numbers Code numbers
20D (
3
/
4
in.) 4 027L3009
25D (1 in.) 4 027L3011 027L3309
32D (1¼ in.) 4 027L3012 027L3310
20A (
3
/
4
in.) 4 027L3013
20 SOC (
3
/
4
in.)
1
) 6 027L3014
25 SOC (1 in.)
1
) 7 027L3016 027L3312
32 SOC (1¼ in.)
1
) 7 027L3017 027L3313
ICF (25-40)-6 ICF25-6-3A ICF32-6-3B ICF40-6-3B
Connection Side ports [*] Code numbers Code numbers Code numbers
25 D (1 in.) 4 027L4020
25 SOC (1 in.)
1
) 7 027L4021
32D (1¼ in.) 4 027L4029
32 SOC (1¼ in.)
1
) 7 027L4031
40 D (1½ in.) 4 027L4034
40 SOC (1½ in.)
1
) 7 027L4035
Capacities
Model: Capacity* [KW] Capacity* [TR] Connection[DN] Connection [ANSI]
ICF 20-6-2 90 25 20 ¾“
ICF 20-6-2 125 35 25 1"
ICF 20-6-2H 140 40 25 1"
ICF 20-6-2H 140 40 32 1 ¼“
ICF 25-6-3A 210 60 25 1"
ICF 32-6-3B 265 75 32 1 ¼“
ICF 40-6-3B 350 100 40 1 ½”
Maximum recommendable capacity. Pipe velocity (1 m/s / 3.28 ft/s)) used as dimensioning factor together with the pressure drop
across the solenoid valve. Capacity based on approximate pressure drop of 0.2 barg / 4 psig.
Capacity variations are minimal at other evaporating temperatures.
Maximum recommend capacities according to following conditions
Refrigerant: NH
3
, R717
T
e
: -30˚C / -20˚F
Circulation rate: 3:1
Application Guide ICF Valve Station
DKRCI.PA.FT0.A1.02 / 520H4507
11
ICF 20-4-9
Produced by ©Metaphor, 01-2011
Hot gas defrost
The ICF 20-4-9 and ICF (25-40)-4-9 are designed
to provide the necessary functions for hot gas
defrost on evaporators.
The ICF consist of the following modules:
For loads exceeding, the ICF 20-4-9 is available with a high capacity solenoid valve, the ICFE 20H. With
this configuration the ICF is called "ICF 20-4-9H".
For loads exceeding the suitable level for the ICF 20-4-9H, please use the ICF (25-40)-4-9.
Ordering
ICF 20-4 ICF20-4-9 ICF20-4-9H
Connection Side ports [*] Code numbers Code numbers
25D (1 in.) 2 027L3067 027L3333
32D (1¼ in.) 2 027L3068 027L3334
20A (
3
/
4
in.) 2 027L3069
25 SOC (1 in.)
1
) 4 027L3336
32 SOC (1¼ in.)
1
) 4 027L3337
ICF (25-40)-4 ICF25-4-9 ICF32-4-9 ICF40-4-9
Connection Side ports [*] Code numbers Code numbers Code numbers
25 D (1 in.) 2 027L4063
25 SOC (1 in.)
1
) 4 027L4064
32 D (1¼ in.) 2 027L4067
32 SOC (1¼ in.)
1
) 4 027L4069
40 D (1½ in.) 2 027L4072
40 SOC (1½ in.)
1
) 4 027L4073
* Four side ports include four blind plugs and one ½ in. connector. Side ports in P2/P7 and P5/P10.
Side ports are
3
/
8
“ G for butt weld connection or
3
/
8
” NPT for socket weld connection.
1
) Especially for the North American market
ICF20-4-9 ICF(25-40)-4-9
M1 ICFS (Stop valve) ICFS (Stop valve)
M2 ICFF (Filter) ICFF (Filter)
M3 ICFE (Solenoid valve) ICFE (Solenoid valve)
M4 ICFS (Stop valve) ICFS (Stop valve)
Capacities
* Maximum recommendable capacity. Pipe velocity (15 m/s) used as dimensioning factor together with the pressure drop across
the solenoid valve.
** If needed the ICF 20-4 and ICF(25-40)-4 can be delivered with a regulation valve (HEV) in M4 instead of the stop valve, by using
the standard configuration ICF 20-4-10 or ICF(25-40)-4-10
Maximum recommend capacities according to following conditions:
Refrigerant: NH
3
, R717
T
e
: -30˚C / -20˚F
T
c
: 30˚C / 86˚F
Subcooling: 0˚C / 0˚F
Superheat: 0˚C / 0˚F
Model: Capacity* [KW] Capacity* [TR] Connection[DN] Connection [ANSI]
ICF 20-4-9 35 10 25 1"
ICF 20-4-9 45 13 32 1 ¼“
ICF 20-4-9H 50 14 25 1"
ICF 20-4-9H 65 18.5 32 1 ¼“
ICF 25-4-9 105 30 25 1"
ICF 32-4-9 140 40 32 1 ¼“
ICF 40-4-9 210 60 40 1 ½”
Application Guide ICF Valve Station
DKRCI.PA.FT0.A1.02 / 520H4507
12
ICF 20-6-5
Produced by ©Metaphor, 01-2011
Liquid injection
to separator
(Liquid make up)
The ICF valve station offers a unique solution for
liquid injection to separator. For this application
the ICF (20-40)-6-5 is recommended.
Using the ICF (20-40)-6-5 the valve provides you
with an advanced ICM motor control valve with a
solenoid in front. It is delivered with a sight glass
in the side port of the valve housing.
For fail safe operation this type of ICF is equipped
with a ICFE solenoid valve in front of the ICM
motor operated valve.
The ICF consist of the following modules:
The ICF 20-6-5 is available in versions A, B and C,
referring to the capacity of the electronic motor
valve. ICF (25-40)-6-5 is available in version A.
Ordering
* Four side ports include four blind plugs and one ½ in. connector. Side ports in P2/P7 and P5/P10.
Six side ports include six blind plugs. Side ports in P2/P7, P4/P9 and P5/P10.
Side ports are
3
/
8
“ G for butt weld connection or
3
/
8
” NPT for socket weld connection.
1
) Especially for the North American market
ICF20-6-5 ICF(25-40)-6-5
M1 ICFS (Stop valve) ICFS (Stop valve)
M2 ICFF (Filter) ICFF (Filter)
M3 ICFE (Solenoid valve) ICFE (Solenoid valve)
M4 ICFO (Man. opener for ICFE) ICFB (Blank top cover)
M5 ICM (Elect. motor valve) ICM (Elect. motor valve)
M6 ICFS (Stop valve) ICFS (Stop valve)
ICF 20-6
ICF20-6-5A ICF20-6-5AH ICF20-6-5B ICF20-6-5BH ICF20-6-5C ICF20-6-5CH
Connection Side ports [*] Code
numbers
Code
numbers
Code
numbers
Code
numbers
Code
numbers
Code
numbers
20D (
3
/
4
in.) 4 027L3034
25D (1 in.) 4 027L3036 027L3322 027L3042 027L3325 027L3047 027L3328
32D (1¼ in.) 4 027L3048 027L3329
20A (
3
/
4
in.) 4 027L3037 027L3043
20 SOC (
3
/
4
in.)
1
) 6 027L3038 027L3127
25 SOC (1 in.)
1
) 6 027L3040 027L3323 027L3045 027L3326 027L3051 027L3330
32 SOC (1¼ in.)
1
) 6 027L3052 027L3331
ICF (25-40)-6 ICF25-6-5A ICF32-6-5A ICF 40-6-5A
Connection Side ports [*] Code
numbers
Code
numbers
Code
numbers
25 D (1 in.) 4 027L4038
25 SOC (1 in.)
1
) 6 027L4039
32 D (1 in.) 4 027L4042 027L4042
32 SOC (1¼ in.)
1
) 6 027L4044 027L4044
40 D (1½ in.) 4 027L4148
Capacities
Model: Capacity* [KW] Capacity* [TR] Connection[DN] Connection [ANSI]
ICF 20-6-5A 175 50 20 ¾"
ICF 20-6-5AH 210 60 25 1"
ICF 20-6-5BH 500 142 25 1"
ICF 20-6-5CH 670 190 32 1 ¼"
ICF 25-6-5A 670 190 25 1"
ICF 32-6-5A 1140 320 32 1 ¼“
Maximum recommend capacities according to following conditions:
Refrigerant: NH
3
, R717
T
e
: -20˚C / -4˚F
T
c
: 30˚C / 86˚F
Subcooling: 5˚C / 9˚F
Superheat: 0˚C / 0˚F
* Maximum recommendable capacity. Pipe velocity (1 m/s) used as dimensioning factor together with the pressure drop across
the solenoid valve.
Note: For larger capacities use larger individual weld-in components such as SVA, FIA,ICS,ICM,SVA.
DKRCI.PA.FT0.A1.02 / 520H4507
Application Guide ICF Valve Station
13
u
v
w
x
y
Produced by ©Metaphor, 01-2011
Application Guide ICF Valve Station
v Pressure transmitters
AKS 33 G
3
/
8
”
(Qty. 1)
LP -1 to 12 bar
(-30 to 40°C)
060G2105
AKS 33 G
3
/
8
”
(Qty. 1)
HP 0 to 25 bar
(0 to 80°C)
060G2115
AKS 33
1
/
4
" NPT
(Qty. 1)
0-100 psia
(-40 - 185°F)
060G3802
AKS 33
1
/
4
" NPT
(Qty. 1)
0-200 psia
(-40 - 185°F)
060G1711
Other AKS 33 types see literature: RD5GH
Accessories
for ICF 20-40
u ICAD actuator
ICAD 600 With 1,5m cable
027H9065
ICAD 600 Without cables
027H9100
Cable Cable set 10 m.
027H0427
Cable Cable set 15 m.
027H0435
Connector Connector set female
027H0430
Protection cap Protection cap for ICAD
027H0431
ICAD details see literature: DKRCI.PD.HT0.A
w Coils
Coils 10 W 21 VA with terminal box IP 67
220-230 V 50 Hz 018F6701
115 V 60 Hz 018F6813
Other coil types see literature: DKRCI.PD.FT0.A
v Stop needle valves
SNV-ST G½”
(Qty. 1)
148B3778
SNV-ST
3
/
8
"
NPT-FPT
(Qty. 1)
148B3747
Other SNV types see literature: DKRCI.PD.KB0.A
x Sight glass and connector
Sight glass G
3
/
8
”
(Qty. 2)
027L1267
(for DIN and ANSI
connections only)
Sight glass
NPT
3
/
8
”
(Qty. 2)
027L1269
(for SOC connection
only)
Connector
G
3
/
8
”– G½”
(Qty. 2)
027L1266
(for DIN and ANSI
connections only)
Additional spare parts see literature: DKRCI.PY.FT0.A
y Gaskets for ICF
Complete set of gaskets ICF20 027L1261
Complete set of gaskets ICF25-40 027L2260
DKRCI.PA.FT0.A1.02 / 520H4507
MAKING MODERN LIVING POSSIBLE
© Danfoss (AC-SMC/MWA), 09-2011
Danfoss Industrial Refrigeration
Your “One-Stop-Shop”
For further information; please visit our web site
www.danfoss.com/ir
ICF Control Solution ICV Control Valves Liquid Level Controls Line Components Stop and Regulating Valves Safety Relief Valves
We also offer a wide range of products for CO
2
.
All our products are designed and tested to
ensure that they can withstand the impact of
CO
2
in all aspects.
Please visit
www.danfoss.com/co2
We have more than 60 years of experience producing valves and controllers for Industrial
Refrigeration and we focus on our core business of making quality products that enhance
performance and reduce total life cycle costs – the key to major savings.
Some of the products from our very extensive product range:
DKRCI.PA.FT0.A1.02 / 520H4507
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Danfoss Selection of ICF made easy - Save even more time User guide

Selection of ICF made easy - Save even more time
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Danfoss
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Selection of ICF made easy - Save even more time
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User guide
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