WAGO Digital Input/Output Module, 24 V DC, 0.2 A, High Speed User manual

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WAGO-SPEEDWAY 767

Manual

767-5401

4DIO 24V

DC 0.2A HS (4xM12)

Digital In/Out Module, 24 V DC, 0.2 A, High Speed

Version 1.1.0

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2 WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27

D-32423 Minden

Phone: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69

E-Mail: [email protected]

Web: http://www.wago.com

Technical Support

Phone: +49 (0) 571/8 87 – 5 55

Fax: +49 (0) 571/8 87 – 85 55

E-Mail: [email protected]

Every conceivable measure has been taken to ensure the accuracy and

completeness of this documentation. However, as errors can never be fully

excluded, we always appreciate any information or suggestions for improving the

documentation.

E-Mail: [email protected]

We wish to point out that the software and hardware terms as well as the

trademarks of companies used and/or mentioned in the present manual are

generally protected by trademark or patent.

=== Ende der Lis te f ür T e xtmar ke Ei nb and _vor ne = ==

WAGO-SPEEDWAY 767 Table of Contents 3

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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Table of Contents

1 Notes about this Documentation ................................................................. 6

1.1 Validity of these Operating Instructions ................................................... 6

1.2 Copyright ................................................................................................... 6

1.3 Symbols ..................................................................................................... 7

1.4 Number Notation ....................................................................................... 9

1.5 Font Conventions ...................................................................................... 9

2 Important Notes ......................................................................................... 10

2.1 Legal Bases ............................................................................................. 10

2.1.1 Subject to Changes ............................................................................. 10

2.1.2 Personnel Qualification ...................................................................... 10

2.1.3 Use in Compliance with Underlying Provisions ................................ 11

2.1.4 Technical Condition of Specified Devices ......................................... 11

2.2 Safety Advice (Precautions) .................................................................... 12

2.3 Safety Equipment .................................................................................... 13

2.4 Notes on Operation ................................................................................. 14

3 Device Description ..................................................................................... 15

3.1 Connectors ............................................................................................... 16

3.2 Marking Possibilities and Fastening ....................................................... 17

3.3 Display Elements .................................................................................... 18

3.4 Labeling ................................................................................................... 19

3.5 Schematic Diagram ................................................................................. 21

3.6 Dimensions .............................................................................................. 22

3.7 Technical Data ........................................................................................ 23

3.7.1 General Data ....................................................................................... 23

3.7.2 Module Supply ................................................................................... 23

3.7.3 Digital Inputs ...................................................................................... 24

3.7.4 Input Characteristic ............................................................................ 24

3.7.5 Counter (configurable) ....................................................................... 24

3.7.6 Digital Outputs ................................................................................... 25

3.7.7 Information on Actuator Selection ..................................................... 25

3.7.8 Operating State Influence on Outputs ................................................ 25

3.7.9 System Bus (S-BUS) .......................................................................... 26

3.7.10 Isolation .............................................................................................. 26

3.7.11 Configurable Functions ...................................................................... 26

3.7.12 Diagnostics ......................................................................................... 26

3.7.13 Process Image ..................................................................................... 26

3.7.14 Indicators ............................................................................................ 27

3.8 Approvals ................................................................................................ 28

3.9 Standards and Guidelines ........................................................................ 29

4 Mounting ..................................................................................................... 30

4.1 Information on Mounting ........................................................................ 30

4.2 Tools and Accessories Required for Mounting ....................................... 32

4.3 Direct Mounting on Your System ........................................................... 33

4.4 Mounting on a Carrier Rail (only with WAGO Accessories) ................. 34

4.4.1 Fastening the Carrier Rail Adapter to the Module ............................. 34

4 Table of Contents WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

4.4.2 Fastening the Module with Carrier Rail Adapter to a Carrier Rail .... 35

4.5 Mounting on a Profile Rail (only with WAGO Accessories) ................. 36

4.5.1 Fastening the Profile Adapter to the Module ..................................... 36

4.5.2 Fastening the Module with Profile Adapter to a Profile Rail ............. 37

4.6 Marking and Replacing the Marking Spaces .......................................... 38

4.7 Mounting the Spacer in the Case of Compact Arrangement ................... 39

5 Connecting Data and Supply Cables ........................................................ 41

5.1 Notes ....................................................................................................... 41

5.2 Required Accessories .............................................................................. 42

5.3 Connecting the S-BUS Cables ................................................................ 43

5.4 Connecting the Supply Cable .................................................................. 45

5.5 Connect Sensor/Actuator Cable .............................................................. 47

6 Commissioning ........................................................................................... 49

7 Parameterizing ........................................................................................... 50

7.1 Electronic Type Label ............................................................................. 52

7.2 Diagnostic Overview ............................................................................... 53

7.3 Input and Output Parameters ................................................................... 55

7.3.1 Parameters in the DO Mode ............................................................... 56

7.3.2 Parameters in the DI Mode ................................................................. 58

7.3.3 Parameters in the DIO Mode .............................................................. 58

7.3.4 Parameters in the DIO Mode with Counter ........................................ 59

7.4 Global Settings ........................................................................................ 61

7.5 Parameters of Field Supply ..................................................................... 61

7.6 Automatic Storage of System Parameters ............................................... 62

7.7 Updating the Firmware ........................................................................... 62

8 Process Image ............................................................................................. 63

8.1 Image in the DO Mode ............................................................................ 65

8.1.1 Input Data ........................................................................................... 65

8.1.2 Output Data ........................................................................................ 66

8.2 Image in the DI Mode ............................................................................. 67

8.2.1 Input Data ........................................................................................... 67

8.2.2 Output Data ........................................................................................ 68

8.3 Image in the DIO Mode .......................................................................... 69

8.3.1 Input Data ........................................................................................... 69

8.3.2 Output Data ........................................................................................ 70

8.4 Image in the DIO Mode with Counter .................................................... 71

8.4.1 Input Data ........................................................................................... 71

8.4.2 Output Data ........................................................................................ 72

9 Counter function ........................................................................................ 73

9.1 Control of the Counter via Inputs and Outputs ....................................... 74

9.2 Controlling and Monitoring of the Counter via the Process Data ........... 75

9.2.1 Control Byte ....................................................................................... 75

9.2.2 Status Byte .......................................................................................... 76

9.2.3 Example of Controlling the Counter via the Process Data ................. 77

10 Diagnostics .................................................................................................. 78

10.1 LED Signaling ......................................................................................... 78

WAGO-SPEEDWAY 767 Table of Contents 5

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

11 Service ......................................................................................................... 81

11.1 Updating the Firmware ........................................................................... 81

11.2 Replacing the Module ............................................................................. 81

11.2.1 Disconnecting the Cables ................................................................... 81

11.2.2 Removing the Module from Your System ......................................... 82

11.2.3 Removing the Module from the Carrier Rail ..................................... 82

11.2.4 Removing the Module from the Profile Adapter ................................ 83

11.2.5 Connecting the Module ...................................................................... 83

11.3 Disposal ................................................................................................... 83

12 Use in Hazardous Environments .............................................................. 84

12.1 Marking Configuration Examples ........................................................... 85

12.1.1 Marking for Europe According to ATEX and IEC-Ex ...................... 85

12.2 Installation Regulations ........................................................................... 86

12.2.1 Special Conditions for Safe Use

(ATEX Certificate BVS 15 ATEX E098X) ....................................... 87

12.2.2 Special Conditions for Safe Use

(IEC Ex Certificate IECEx BVS 15.0083X) ...................................... 88

13 Appendix ..................................................................................................... 89

13.1 Diagnostic Information ........................................................................... 89

List of Figures ...................................................................................................... 90

List of Tables ........................................................................................................ 91

=== Ende der Lis te f ür T e xtmar ke V erz eic hnis _vor ne == =

6 Notes about this Documentation WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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1 Notes about this Documentation

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The module shall only be installed and operated in conjunction with these

operating instructions and the system description.

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Observe release notes!

Please note that, within the SPEEDWAY system, a function is provided without

restriction only if all system's components have the same system-wide firmware

release. Therefore, always observe the appropriate release notes on products used.

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Supply layout!

In addition to these operating instructions, you will need the “WAGO

SPEEDWAY 767, System Description and Information” manual, which can be

downloaded at www.wago.com. There you will find information regarding supply

layout, etc.

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Always retain this documentation!

This documentation is part of the product. Therefore, retain the documentation

during the entire service life of the product. Pass on the documentation to any

subsequent user. In addition, ensure that any supplement to this documentation is

included, if necessary.

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1.1 Validity of these Operating Instructions

These operating instructions are only applicable to the WAGO SPEEDWAY 767

Series module 4DIO 24V DC 0.2A HS (4xM12), 767-5401.

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1.2 Copyright

This Manual, including all figures and illustrations, is copyright-protected. Any

further use of this Manual by third parties that violate pertinent copyright

provisions is prohibited. Reproduction, translation, electronic and phototechnical

filing/archiving (e.g., photocopying) as well as any amendments require the

written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.

Non-observance will involve the right to assert damage claims.

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WAGO-SPEEDWAY 767 Notes about this Documentation 7

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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1.3 Symbols

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Personal Injury!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

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Personal Injury Caused by Electric Current!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

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Personal Injury!

Indicates a moderate-risk, potentially hazardous situation which, if not avoided,

could result in death or serious injury.

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Personal Injury!

Indicates a low-risk, potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

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Damage to Property!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

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Damage to Property Caused by Electrostatic Discharge (ESD)!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

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Important Note!

Indicates a potential malfunction which, if not avoided, however, will not result in

damage to property.

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8 Notes about this Documentation WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

Additional Information:

Refers to additional information which is not an integral part of this

documentation (e.g., the Internet).

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WAGO-SPEEDWAY 767 Notes about this Documentation 9

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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1.4 Number Notation

Table 1: Number Notation

Number Code

Example

Note

Decimal

100

Normal notation

Hexadecimal

0x64

C notation

Binary

'100'

'0110.0100'

In quotation marks, nibble separated with

dots (.)

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1.5 Font Conventions

Table 2: Font Conventions

Font Type

Indicates

italic

Names of paths and data files are marked in italic-type.

e.g.: C:\Program Files\WAGO Software

Menu

Menu items are marked in bold letters.

e.g.: Save

>

A greater-than sign between two names means the selection of a

menu item from a menu.

e.g.: File > New

Input

Designation of input or optional fields are marked in bold letters,

e.g.: Start of measurement range

“Value”

Input or selective values are marked in inverted commas.

e.g.: Enter the value “4 mA” under Start of measurement range.

[Button]

Pushbuttons in dialog boxes are marked with bold letters in square

brackets.

e.g.: [Input]

[Key]

Keys are marked with bold letters in square brackets.

e.g.: [F5]

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10 Important Notes WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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2 Important Notes

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This section includes an overall summary of the most important safety

requirements and notes that are mentioned in each individual section. To protect

your health and prevent damage to devices as well, it is imperative to read and

carefully follow the safety guidelines.

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2.1 Legal Bases

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2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any

alterations or modifications that serve to increase the efficiency of technical

progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from

the granting of patents or from the legal protection of utility patents. Third-party

products are always mentioned without any reference to patent rights. Thus, the

existence of such rights cannot be excluded.

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2.1.2 Personnel Qualification

All sequences implemented on the module may only be carried out by electrical

specialists with sufficient knowledge in automation. The specialists must be

familiar with the current standards and guidelines for the module and automation

environment.

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WAGO-SPEEDWAY 767 Important Notes 11

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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2.1.3 Use in Compliance with Underlying Provisions

The 767-5401 module is used to output digital signals received from a higher-

level controller (such as a programmable coupler) and/or transmit digital field

signals such as those from sensors.

The module is supported by 767 Series fieldbus couplers with firmware release

indexes listed in the table below. The firmware release index is printed on the side

(see section “Device Description” > “Labeling”). It shows the valid index at the

moment of manufacturing.

Fieldbus coupler Firmware release index Operating mode

767-1101 06 or higher -DO

-DI

-DIO

-DIO and a counter

767-1201 03 or higher

767-1301 04 or higher

767-1401 02 or higher

767-1501 06 or higher

767-2301 04 or higher

767-2501 02 or higher

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The module may not be used to control safety-related functions, i.e. it cannot be a

functional part of a safety function.

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The module may only be operated in combination with components of the WAGO

SPEEDWAY 767 Series.

The module was developed for applications requiring IP 67 (NEMA type 6, 6P)

protection.

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Applications other than those described in this manual are not permitted.

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2.1.4 Technical Condition of Specified Devices

The devices to be supplied ex works are equipped with hardware and software

configurations, which meet the individual application requirements. WAGO

Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of

changes in hardware or software as well as to non-compliant usage of devices.

Please send your request for modified and new hardware or software

configurations directly to WAGO Kontakttechnik GmbH & Co. KG.

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12 Important Notes WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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2.2 Safety Advice (Precautions)

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Electric voltage!

Operate the 767 Series components exclusively with 24 VDC PELV (Protective

Extra Low Voltage) or SELV (Safety Extra Low Voltage) voltage sources. Failure

to comply may result in electric shock.

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Hot connection sockets!

Even when taking into account derating, high surface temperatures on the metallic

connection sockets and on the enclosure can arise during operation. If the 767

Series component has been in operation, allow it to cool off before moving it.

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The highest current carrying capacity of the supply contacts is 4 A!

Always observe the maximum current carrying capacity per supply line (U

LS

, U

A

)

for each 767 Series component and the overall power consumption for all

767 components. Neither of these values shall exceed 4 A since an increase in

current causes the contacts to overheat and damages the 767 Series components.

Information regarding the power demand of each 767 Series component can be

found in the corresponding data sheet, which is available from www.wago.com.

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Exposed connections!

If connections have not been closed with protective caps, liquid or dirt can

penetrate the components of the 767 Series module and ruin it. Therefore, close

all unnecessary connections with protective caps, which must be ordered

separately, in order to maintain the IP67 degree of protection. (See section

“Accessories” of the fieldbus coupler/controller manual.)

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• Disconnect the power supply from the system on which you wish to mount

the 767 Series device.

• Observe the appropriate accident prevention regulations for your system

during assembly, start-up, maintenance, and repairs. For example, BGV A3,

“Electrical systems and equipment”.

• The operating instructions for the 767 Series module and the system

description must be laid out ready on site.

• Observe the exact positioning (coding) between plug and socket.

• The 767 Series device shall not come into contact with substances having

seeping and insulating properties. Otherwise, additional measures shall be

WAGO-SPEEDWAY 767 Important Notes 13

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

taken for the device, such as installation of an enclosure that is resistant to

the above-mentioned substance properties.

• Electronic components fulfilling the ESD requirements according to the IEC

61000-6-2 are integrated in the 767 device. As higher voltages may occur,

under unfavorable circumstances, due to electrical charge in the field,

discharge must be ensured before performing work on the 767 system.

• Ensure that the potential equalization is correctly laid out.

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• Keep all cables a sufficient distance away from electromagnetic sources of

interference in order to maintain a high level of interference resistance of

the 767 system against electromagnetic emissions. Use only shielded cables

at the necessary locations, and always observe the appropriate standards for

EMC-suitable installations.

• For the power supply and for the S-BUS, use only pre-assembled WAGO

system cables, so the specified characteristics of the technical data can be

achieved.

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• Replace defective or damaged modules (e.g., deformed connections), else

function disruptions can occur in the respective fieldbus stations or nodes.

• When laying any cables, make sure that you do not lay them within the

shear range of movable machine parts.

• For each activity, observe the corresponding personnel qualification in the

corresponding section.

• Observe the marking on the front and rear side of the module.

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2.3 Safety Equipment

All 767 Series products are designed to meet the requirements of IP67. This

includes complete protection against accidental contact with electrical voltage and

currents – even when wet.

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14 Important Notes WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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2.4 Notes on Operation

When integrating the 767 module in your machine or system, all the currently

applicable norms, regulations and guidelines shall be observed during all

activities: for example, BGV A3, “Electrical systems and equipment”,

DIN EN 418, EN 60204. The emergency stop equipment shall remain effective in

all operating modes of the system and machine.

For protection from electromagnetic interferences

• Connect your system to protective earth (PE), and

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• Ensure that the cable routing and the installation of the fieldbus cable, S-

BUS cable, supply cable, and sensor or actuator cable are correct.

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The following elements for 24 V supply shall be present:

• Outer lightning protection on buildings

• Inner lightning protection of supply lines and signal lines

• Safe electrical separation of low voltage 24 VDC through PELV (Protective

Extra Low Voltage) or SELV (Safety Extra Low Voltage) voltage sources

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WAGO-SPEEDWAY 767 Device Description 15

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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3 Device Description

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This digital input/output module 4DIO 24V DC 0.2A HS (4xM12), item no. 767-

5401, is used to read binary signals from sensors resp. send to actuators with short

cycle times. Providing high speed inputs/outputs, the module can operate with

ETHERNET based field busses, e.g. sercos.

It can be operated in four modes:

• DI mode

Operation as digital input module (all channels).

This mode is used to evaluate digital sensors.

• DO mode

Operation as a digital output module (all channels).

This mode is used to control actuators.

• DIO mode

Combined operation with digital inputs and outputs (parametrizable per

channel).

This mode combines inputs and outputs on one module.

In this delivery status all channels are set as digital inputs.

• DIO mode + 1 counter

Combined operation with digital inputs and outputs with a counter function.

The counter can be configured as an event counter, gate time counter or pulse

width counter.

The module has many parameterization options for individual channels and for

the entire module that can be carried out via the device description files of a

fieldbus, e.g. GSD, SDDML, or field bus independent via an FDT/DTM

application, e.g. WAGOframe. Detailed information about setting the module

parameters using a fieldbus can be found in the corresponding manual (e.g.

PROFIBUS Fieldbus Coupler 767-1101).

Detailed information regarding the properties of the module is available in

Section "Technical Data".

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16 Device Description WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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3.1 Connectors

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Figure 1: Connectors

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Table 3: Legend for figure "Connectors"

Position

Description

Function

1

S-BUS input

M12 plug, B-coded

For transmitting data from previous 767

Series components.

2

S-BUS output

M12 socket, B-coded

For transmitting S-BUS data to the next

767 Series components or to the S-BUS

terminator.

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3

Digital inputs/outputs

X1 - X4

M12 socket, A-coded

For connecting digital sensors or

actuators, as well as for using counter

functions.

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4

Supply output

M12 socket, A-coded

To use the Logic-/Sensor-

supply and/or actuator supply for the

following I/O modules.

5

Supply input

M12 plug, A-coded

For feeding in both U

LS

(logic and sensor

supply) and U

A

(actuator supply).

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1

2

4

3

5

WAGO-SPEEDWAY 767 Device Description 17

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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3.2 Marking Possibilities and Fastening

Figure 2: Marking possibilities and fastening (exemplary)

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Table 4: Legend for figure "Marking possibilities and fastening"

Position

Description

Function

10

Module marker card

For identifying the module within a

fieldbus node.

11

Mounting holes

With integrated function earth (FE) socket

for fastening and grounding the module.

12

Marker strips

For identifying inputs.

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10

11

12

11

18 Device Description WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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3.3 Display Elements

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Figure 3: Display elements

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Table 5: Legend for figure "Display elements"

Position

LED

Color

Meaning

15

SB

Green/red/orange

S-BUS status

16

F

Red

Diagnostic information

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17

0 … 3

Yellow/red

Yellow: status of the channels

Red: outputs´ diagnostics

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18

U

A

Green

Actuator supply is present.

19

U

LS

Green

Logic supply and sensor supply are

present.

Detailed information

Detailed information can be found in section "Diagnostics" > "LED Signaling".

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15

17

16

19

18

WAGO-SPEEDWAY 767 Device Description 19

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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3.4 Labeling

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Figure 4: Labeling

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Table 6: Legend for figure "Labeling"

Position

Description

30

Manufacturer's mailing address

31

Connection assignment of S-BUS

32

Connection assignment of digital inputs and outputs

33

Connection assignment of supply input and output

34

Information on approvals and CE marks

35

Unambiguous identification of module

36

Item number

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35

31

36

33

34

32

30

20 Device Description WAGO-SPEEDWAY 767

767-5401 4DIO 24V DC 0.2A HS (4xM12)

Manual

Version 1.1.0

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On the side of the module is a label, with information that would prove useful in

the case of a complaint:

• BA: Work order number (40)

• SN: Serial number (40)

• Manufacturing number (41)

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Figure 5: Label on the module

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Table 7: Description of manufacturing number

Abbreviation

Description

WW

Week of production

JJ

Year of production

FW

Firmware release index

When updating the firmware, please note that, the firmware

release index may not be conformed to the printed firmware

release index on the side of the fieldbus coupler. The “Electronic