Intermec 741A Installation Instructions Manual

Installation Instructions

P/N 962-040-004

Revision C

January 2002

700 Ser ies D ocks

Installation Instructions

P/N 962-040-004 Revision C

*962040004*

700 Series Docks

INSTALLATION

INSTRUCTIONS

""""""""""""""""""""""""""""

PN: 962-040-004

Revision C

January 2002

"

NOTICE

The information contained herein is proprietary and is provided solely for the

purpose of allowing customers to o perate and service Intermec manufactured

equipment and is not to be released, reproduced, or used for any other purpose

without written permission of Intermec.

Disclaimer of Warranties. The sample source code included in this document is

presented for reference only. The code does not necessarily represent complete,

tested programs. The code is provided “AS IS WITH ALL FAULTS.” ALL

WARRANTIES ARE EXPRESSLY DISCLAIMED, INCLUDING THE

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE.

We welcome your comments concerning this publication. Although every effort has

been made to keep it free of errors, some may occur. When reporting a specific

problem, please describe it briefly and include the book title and part number, as

well as the paragraph or figure number and the page number.

Send your comments to:

Intermec Technologies Corporation

Publications Department

550 Second Street SE

Cedar Rapids, IA 52401

INTERMEC, NORAND, NOR*WARE, and PEN*KEY are registered trademarks of

Intermec Technologies Corporation.



700 Series Dock Installation Instructions

i

CONTENTS

""""""""""""""""""""""""""""

SECTION 1

General Information

Dock Descriptions 1-2...................................

Single Dock 1-2......................................

Charge Status LED 1-4..................................

Multidock 1-5.......................................

Specifications 1-6.......................................

Single Dock 1-7......................................

Multidock 1-8.......................................

Connector Pin-Outs 1-9..................................

16-Pin Interface Connector 1-9........................

Dock 3-Pin Male Power Connector 1-12.................

SECTION 2

Single and Multidock Installation

Installation Guidelines 2-1...............................

Electrical Requirements 2-2..............................

Dock Installation 2-2....................................

Mounting Structure 2-2..............................

Single Dock Mounting Bracket Installation 2-3.........

Multidock Mounting Bracket Installation 2-4..........

SECTION 3

Vehicle Dock Installation

Introduction 3-1.........................................

Installation Guidelines 3-4...............................

Installation Tools Required 3-5....................

Vehicle Preparation 3-5..................................

CONTENTS

ii

700 Series Dock Installation Instructions

Vehicle Electrical Considerations 3-5..................

700 Series Mobile Computer Power Drain on

Vehicle Battery 3-6...............................

Power Cables for Connecting to Vehicle Battery 3-7.....

Vehicle Fuse Block Kit 3-7............................

Installing the Cables 3-7.................................

Vehicle Battery Power Cable Assembly 3-8................

Assembling the In-line Fuse Holder 3-8................

Terminating Wire Ends 3-10...........................

Connecting the Fuse Holder 3-11.......................

Side Battery Terminal Post Connection 3-13................

Top Battery Terminal Post Connection 3-15.................

Installing Your Vehicle Dock With Other Equipment 3-17....

Installing an Optional Printer 3-18.....................

Vehicle Dock and Printer 3-19.........................

Fastening the Ground Cable 3-19......................

Final Connections 3-21...................................

Vehicle Dock Alone 3-21...............................

Jump Starting Your Vehicle 3-21...........................

FIGURES

Figure 1-1 Single Dock 1-3...............................

Figure 1-2 Inserting Extra Battery Pack for Charging 1-3..

Figure 1-3 Multidock 1-5.................................

Figure 1-4 Single Dock With Cable Connector 1-7..........

Figure 1-5 Multidock With Cable Connector 1-8............

Figure 1-6 Interface Connector 1-9........................

Figure 1-7 Serial Connector 1-11..........................

Figure 1-8 Ethernet Connector 1-12........................

Figure 1-9 Dock 3-Pin Male Power Connector 1-12..........

Figure 2-1 Mounting Brackets For Single Dock 2-3.........

Figure 2-2 Mounting Brackets For Multidock 2-4..........

Figure 3-1 700 Series Vehicle Dock 3-1....................

Figure 3-2 Inserting Mobile Computer into

Vehicle Mount Dock 3-2..............................

Figure 3-3 Removing Mobile Computer from

Vehicle Mount Dock 3-2..............................

Figure 3-4 Installing Dock to an optional Vehicle

Mount Bracket 3-3...................................

Figure 3-5 Assembling the In-line Fuse Holder 3-10.........

Figure 3-6 Terminating Wire Ends 3-11....................

CONTENTS

700 Series Dock Installation Instructions

iii

Figure 3-8 Side Battery Terminal Posts 3-14................

Figure 3-9 Top Battery Terminal Posts 3-16.................

Figure 3-10 Stripping the Power Cable Jacket 3-17..........

Figure 3-11 Wiring Diagram for Installing a Printer 3-18....

Figure 3-12 Installing the Power Cable In-Line

Noise Filter 3-20......................................

Figure 3-13 Ve hicle D ock Connectors 3-21..................

TABLES

Table 1-1 Charging Status 1-4............................

Table 1-2 Conditions Creating a F lashing LED

Occurrance 1-4......................................

Table 1-3 16-Pin Connector Pin-Outs 1-9..................

Table 1-4 Serial 9-Pin Connector Pin-outs for Single and

Vehicle D o c ks 1-11....................................

Table 1-5 Ethernet Connector for Single and Multidocks 1-12

Table 3-1 Typical Values for 700 Series Mobile Computer

Power Drain on 12 Vo lt Vehicle Battery System 3-6.....

Table 3-2 Parts and Accessories for Vehicle Battery Kit

203-344-001/002 3-6..................................

Table 3-3 Cables for Connecting a Vehicle Dock to Vehicle

Battery Kit 203-344-001 3-7..........................

Table 3-4 Vehicle Fuse Block Kit 203-414-001 3-7..........

Table 3-5 Cables for Connecting a Ve hicle Dock and

Printer to Vehicle Battery Kit 203-344-002 3-18.........

INDEX

CONTENTS

iv

700 Series Dock Installation Instructions

1-1

Section 1

General Information

""""""""""""""""""""""""""""

Section 1

covers general information for the single and

multidocks.

Section 2

covers the installation instructions for the single

and multidocks. This section includes guidelines and consid-

erations for mounting shelves and mounting brackets.

Section 3

covers the installation instructions for installing

a vehicle dock into the vehicle mount device. This section

includes guidelines and considerations f or the installation

and c onnecting to a vehicle battery.

SECTION 1

General Information

1-2

700 Series Dock Installation Instructions

Dock Descriptions

Single Dock

The single dock is intended for a fixed location. A single

dock contains:

"

A power connector.

"

The ability f or the mobile computer to receive both

charging and operating power.

"

The capability to connect your mobile computer to a

network.

"

The capability to connect a printer, ActiveSync, or

RS-232 device.

"

A compartment for charging a spare mobile computer

battery pack.

B

CAUTION: The Model 700 Dock with Charger is suitable for use only with

Intermec battery pack part numbers 318-011- 001, 318-011-002,

and 318-011-003. Use of any other battery pack may present risk

of fire or explosion hazard.

French

: Attention: Le station d ’accueil avec chargeur du modèle

700 est destiné à être utilisé seulement avec les blocs--batterie Intermec dont

le numéro de référence est 381--011--001, 318--011--002 ou 318--011--003. L’u-

tilisation d’autres blocs--batterie risquent de présenter un danger d’incendie

ou d’explosion.

German

: Vorsicht: Das Dock, Modell 700, mit Ladegerät, ist nur für

den Gebrauch mit Intermec--Batterien, Artikelnummern 381--011--001,

318--011--002 oder 318--011--003, geeignet. Das Verwenden einer anderen

Batterie stellt möglicherweise ein Feuer-- oder Explosionsrisiko dar.

Spanish

: Precaución: El Cuna con Cargador Modelo 700 es compat-

ible para ser usado sólo con los Paquetes de Batería de Intermec número

381--011--001, 318--011--002 ó 318--011--003. El uso de otro tipo de paquetes

de batería puede presentar riesgo de incendio o explosión.

SECTION 1

General Information

700 Series Dock Installation Instructions

1-3

Figure 1-1

Single Dock

9-pin serial connector

Power connector

Ethernet connector

16-pin connector

Battery pack release latch

Charge status LED

Figure 1-2

Inserting Extra Battery Pack for Charging

Charging status LED

Push down to “click” into place

Battery pack

2

1

Red = Charging

Green = Charged

Flashing Red = Problem

see Table 1-2 for

conditions and

definitions

SECTION 1

General Information

1-4

700 Series Dock Installation Instructions

Charge Status LED

The Charge Status LED on your single dock lets you know

the status of t he spare battery pack inserted in the holder.

The Charge Status LED is not dependent on having a mo-

bile cmputer inserted in the dock. The conditions of the

charge status are indicated in the following table.

"

NOTE:

If there is no battery installed in the extra battery compartment the

LED is Off. If a battery is fully charged and installed into the

compartment the LED shows red for about 10--15 seconds and then

turns green.

Table 1-1

Charging Status

LED

If battery is complete-

ly run down LED is

Off until pack reaches

an initial capacity of

5%

Fast Charge until

battery reaches 95%

capacity

Trickle charge (topping

off battery)

Red On On Off

Green Off Off On

Table 1-2

Conditions Creating a Flashing LED Occurrance

Condition

Definition

Battery Bounce

If you partially install a pack but not enough for the pack to

“click” into place, then remove it and immediately reinstall

this fools the charger into thinking that the battery is bad.

Remove the battery wait until LED stops flashing and then-

reinstall. Condition should go away, if not then it is a bad bat-

tery pack.

Battery Dead

(Bad)

Times out for qualification with initial charge being a trickle

charge until capacity reaches about 5%. LED continues to

flash red this indicates the battery won’t take a charge.

Battery will not

complete a

charge (Pack is

Bad)

After charging five hours and battery has not completed its

charge the LED changes from a solid red to flashing red. This

means the pack is bad.

SECTION 1

General Information

700 Series Dock Installation Instructions

1-5

If you encounter one of the problems described in Table 1-2,

try charging t he pack a second time. If the battery fails

twice then discard the battery. You should also try another

battery, if another battery fails, then the problem could be

with the charger. In that case contact Intermec Customer

Support at 800-755-5506 (US and Canada) or 425-356-1799

elsewhere.

Multidock

The multidock is normally mounted on a countertop or wall.

Features of the multidock include:

"

Holds f our Industrial Mobile Computers

"

The ability f or the computers to receive both charging

and operating power.

"

The capability to connect your computers to a local

area network (LAN).

"

Provide visual indication that your computers are

communicating (Link LEDs).

Figure 1-3

M

u

l

t

i

d

o

c

k

Ethernet

connector

Link LEDs

Computer docking connector(s)

Power

jack

Mounting hole

SECTION 1

General Information

1-6

700 Series Dock Installation Instructions

Specifications

For building your shelving, keep in mind the dimensions of

the dock. Shelving needs to include room above the dock for

inserting the mobile computer and behind the dock for con-

necting the cables.

SECTION 1

General Information

700 Series Dock Installation Instructions

1-7

Single Dock

"

Weight: .97 kg (2.6 lbs)

"

Dimensions:

"

Side to Side: 15.2 cm (5 7/8 in)

"

Front to Back:

Without cables 11.4 cm (4 1/2 in)

With cables 17.2 cm (6 3/4 in)

"

Top to Bottom:

Dockonly5.7cm(21/4in)

Dock with computer extended

24.1 cm (9 1/2 in)

"

Minimum vertical spacing between shelves: 26.7 cm

(10 1/2 in)

Figure 1-4

Single Dock With Cable Connector

41/2”

21/4”

10 1/2”

21/4”

SECTION 1

General Information

1-8

700 Series Dock Installation Instructions

Multidock

"

Weight: 1.36 kg (3.65 lbs)

"

Dimensions:

"

Side to Side: 53.3 cm (20 7/8 in)

"

Front to Back:

Without cables 12.7 cm (4 7/8 in)

With cables 17.8 cm (7 1/8 in)

"

Top to Bottom:

Dockonly6.3cm(23/8in)

Dock with computer extended

24.1 cm (9 1/2 in)

"

Minimum vertical spacing between shelves: 26.7 cm

(10 1/2 in)

Figure 1-5

Multidock With Cable Connector

47/8”

23/8”

10 1/2”

21/4”

SECTION 1

General Information

700 Series Dock Installation Instructions

1-9

Connector Pin-Outs

16-Pin Interface Connector

Figure 1-6

Interface Connector

Pin 1

Pin 16

Table 1-3

16-Pin Connector Pin-Outs

Pin Signal

Name

Function on Dock Dock

I/O

Pins 1- 3 are Ethernet connections

1 TXD+ Transmit Positive Data

Signal

Input

2TXD-- Transmit Negative Data

Signal

Input

3RXD+ Receive Positive Data

Signal

Output

4RXD-- Receive Negative Data

Signal

Output

5AUXPWR Auxiliary Power (not used)

6GND Ground

7GND Ground

SECTION 1

General Information

1-10

700 Series Dock Installation Instructions

Table 1-3 (continued)

16-Pin Connector Pin-Outs

Pin Dock

I/O

Function on DockSignal

Name

Pins 8-15 are RS-232 connections

8 RX Receive Output

9CTS Clear To Send Output

10 DSR Data Send Ready Output

11 RI Ring Indicator Output

12 DCD Data Carrier Detect Output

13 DTR Data Transmit Ready Input

14 RTS Request To Send Input

15 TX Transmit Input

16 DOCKPWR Dock Power Output

SECTION 1

General Information

700 Series Dock Installation Instructions

1-11

Figure 1-7

Serial Connector

Pin 1

Pin 9

Table 1-4

Serial 9-Pin Connector Pin-outs for Single and

Vehicle Docks

Pin Number Signal

1 DCD

2RxD

3Txd

4DTR

5 Ground

6DSR

7RTS

8CTS

9RI

SECTION 1

General Information

1-12

700 Series Dock Installation Instructions

Figure 1-8

Ethernet Connector

Pin 8 Pin 1

Pin 1 Pin 8

Single dock

Multidock

Table 1-5

Ethernet Connector for Single and Multidocks

Pin Number Signal

1 TPOP

2 TPON

3 TPIP

4 no connection

5 no connection

6 TPIN

7 no connection

8 no connection

Dock 3-Pin Male Power Connector

Figure 1-9

Dock 3-Pin Male Power Connector

Pin 1, chassis ground (green wire)

Pin 3, ground (black wire)

Pin 2, 12 volts

(red wire)

700 Series Dock Installation Instructions

2-1

Section 2

Single and Multidock Installation

""""""""""""""""""""""""""""

Installation Guidelines

Single and multidock units are intended to be installed and

used in environments that remain at about room tempera-

ture (0--50

d

C) as opposed to high and low extremes.

Places to

avoid

when planning your installation include:

"

Outdoor loading dock, or staging area

"

Walk-in coolers or other refrigerated storage areas

"

Overheated areas such as incubation rooms

"

High-humidity environments

"

Confined, unventilated space such as a storage closet

"

Wherever chemical dust, fumes, or c orrosives materi-

als are present

Wall mounting your dock involves a suitable structure to

hold the weight of one or several docking units. Wall mount-

ing kits are available that contain the brackets and hard-

ware necessary for this purpose. This section contains the

instructions for mounting single and multidocks.

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