Installation Instructions
P/N 962-040-004
Revision C
January 2002
700 Ser ies D ocks
Installation Instructions
P/N 962-040-004 Revision C
*962040004*
700 Series Docks
INSTALLATION
INSTRUCTIONS
""""""""""""""""""""""""""""
PN: 962-040-004
Revision C
January 2002
"
NOTICE
The information contained herein is proprietary and is provided solely for the
purpose of allowing customers to o perate and service Intermec manufactured
equipment and is not to be released, reproduced, or used for any other purpose
without written permission of Intermec.
Disclaimer of Warranties. The sample source code included in this document is
presented for reference only. The code does not necessarily represent complete,
tested programs. The code is provided “AS IS WITH ALL FAULTS.” ALL
WARRANTIES ARE EXPRESSLY DISCLAIMED, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.
We welcome your comments concerning this publication. Although every effort has
been made to keep it free of errors, some may occur. When reporting a specific
problem, please describe it briefly and include the book title and part number, as
well as the paragraph or figure number and the page number.
Send your comments to:
Intermec Technologies Corporation
Publications Department
550 Second Street SE
Cedar Rapids, IA 52401
INTERMEC, NORAND, NOR*WARE, and PEN*KEY are registered trademarks of
Intermec Technologies Corporation.
2000 Intermec Technologies Corporation. All rights reserved.
700 Series Dock Installation Instructions
i
CONTENTS
""""""""""""""""""""""""""""
SECTION 1
General Information
Dock Descriptions 1-2...................................
Single Dock 1-2......................................
Charge Status LED 1-4..................................
Multidock 1-5.......................................
Specifications 1-6.......................................
Single Dock 1-7......................................
Multidock 1-8.......................................
Connector Pin-Outs 1-9..................................
16-Pin Interface Connector 1-9........................
Dock 3-Pin Male Power Connector 1-12.................
SECTION 2
Single and Multidock Installation
Installation Guidelines 2-1...............................
Electrical Requirements 2-2..............................
Dock Installation 2-2....................................
Mounting Structure 2-2..............................
Single Dock Mounting Bracket Installation 2-3.........
Multidock Mounting Bracket Installation 2-4..........
SECTION 3
Vehicle Dock Installation
Introduction 3-1.........................................
Installation Guidelines 3-4...............................
Installation Tools Required 3-5....................
Vehicle Preparation 3-5..................................
CONTENTS
ii
700 Series Dock Installation Instructions
Vehicle Electrical Considerations 3-5..................
700 Series Mobile Computer Power Drain on
Vehicle Battery 3-6...............................
Power Cables for Connecting to Vehicle Battery 3-7.....
Vehicle Fuse Block Kit 3-7............................
Installing the Cables 3-7.................................
Vehicle Battery Power Cable Assembly 3-8................
Assembling the In-line Fuse Holder 3-8................
Terminating Wire Ends 3-10...........................
Connecting the Fuse Holder 3-11.......................
Side Battery Terminal Post Connection 3-13................
Top Battery Terminal Post Connection 3-15.................
Installing Your Vehicle Dock With Other Equipment 3-17....
Installing an Optional Printer 3-18.....................
Vehicle Dock and Printer 3-19.........................
Fastening the Ground Cable 3-19......................
Final Connections 3-21...................................
Vehicle Dock Alone 3-21...............................
Jump Starting Your Vehicle 3-21...........................
FIGURES
Figure 1-1 Single Dock 1-3...............................
Figure 1-2 Inserting Extra Battery Pack for Charging 1-3..
Figure 1-3 Multidock 1-5.................................
Figure 1-4 Single Dock With Cable Connector 1-7..........
Figure 1-5 Multidock With Cable Connector 1-8............
Figure 1-6 Interface Connector 1-9........................
Figure 1-7 Serial Connector 1-11..........................
Figure 1-8 Ethernet Connector 1-12........................
Figure 1-9 Dock 3-Pin Male Power Connector 1-12..........
Figure 2-1 Mounting Brackets For Single Dock 2-3.........
Figure 2-2 Mounting Brackets For Multidock 2-4..........
Figure 3-1 700 Series Vehicle Dock 3-1....................
Figure 3-2 Inserting Mobile Computer into
Vehicle Mount Dock 3-2..............................
Figure 3-3 Removing Mobile Computer from
Vehicle Mount Dock 3-2..............................
Figure 3-4 Installing Dock to an optional Vehicle
Mount Bracket 3-3...................................
Figure 3-5 Assembling the In-line Fuse Holder 3-10.........
Figure 3-6 Terminating Wire Ends 3-11....................
CONTENTS
700 Series Dock Installation Instructions
iii
Figure 3-8 Side Battery Terminal Posts 3-14................
Figure 3-9 Top Battery Terminal Posts 3-16.................
Figure 3-10 Stripping the Power Cable Jacket 3-17..........
Figure 3-11 Wiring Diagram for Installing a Printer 3-18....
Figure 3-12 Installing the Power Cable In-Line
Noise Filter 3-20......................................
Figure 3-13 Ve hicle D ock Connectors 3-21..................
TABLES
Table 1-1 Charging Status 1-4............................
Table 1-2 Conditions Creating a F lashing LED
Occurrance 1-4......................................
Table 1-3 16-Pin Connector Pin-Outs 1-9..................
Table 1-4 Serial 9-Pin Connector Pin-outs for Single and
Vehicle D o c ks 1-11....................................
Table 1-5 Ethernet Connector for Single and Multidocks 1-12
Table 3-1 Typical Values for 700 Series Mobile Computer
Power Drain on 12 Vo lt Vehicle Battery System 3-6.....
Table 3-2 Parts and Accessories for Vehicle Battery Kit
203-344-001/002 3-6..................................
Table 3-3 Cables for Connecting a Vehicle Dock to Vehicle
Battery Kit 203-344-001 3-7..........................
Table 3-4 Vehicle Fuse Block Kit 203-414-001 3-7..........
Table 3-5 Cables for Connecting a Ve hicle Dock and
Printer to Vehicle Battery Kit 203-344-002 3-18.........
INDEX
CONTENTS
iv
700 Series Dock Installation Instructions
700 Series Dock Installation Instructions
1-1
Section 1
General Information
""""""""""""""""""""""""""""
Section 1
covers general information for the single and
multidocks.
Section 2
covers the installation instructions for the single
and multidocks. This section includes guidelines and consid-
erations for mounting shelves and mounting brackets.
Section 3
covers the installation instructions for installing
a vehicle dock into the vehicle mount device. This section
includes guidelines and considerations f or the installation
and c onnecting to a vehicle battery.
SECTION 1
General Information
1-2
700 Series Dock Installation Instructions
Dock Descriptions
Single Dock
The single dock is intended for a fixed location. A single
dock contains:
"
A power connector.
"
The ability f or the mobile computer to receive both
charging and operating power.
"
The capability to connect your mobile computer to a
network.
"
The capability to connect a printer, ActiveSync, or
RS-232 device.
"
A compartment for charging a spare mobile computer
battery pack.
B
CAUTION: The Model 700 Dock with Charger is suitable for use only with
Intermec battery pack part numbers 318-011- 001, 318-011-002,
and 318-011-003. Use of any other battery pack may present risk
of fire or explosion hazard.
French
: Attention: Le station d ’accueil avec chargeur du modèle
700 est destiné à être utilisé seulement avec les blocs--batterie Intermec dont
le numéro de référence est 381--011--001, 318--011--002 ou 318--011--003. L’u-
tilisation d’autres blocs--batterie risquent de présenter un danger d’incendie
ou d’explosion.
German
: Vorsicht: Das Dock, Modell 700, mit Ladegerät, ist nur für
den Gebrauch mit Intermec--Batterien, Artikelnummern 381--011--001,
318--011--002 oder 318--011--003, geeignet. Das Verwenden einer anderen
Batterie stellt möglicherweise ein Feuer-- oder Explosionsrisiko dar.
Spanish
: Precaución: El Cuna con Cargador Modelo 700 es compat-
ible para ser usado sólo con los Paquetes de Batería de Intermec número
381--011--001, 318--011--002 ó 318--011--003. El uso de otro tipo de paquetes
de batería puede presentar riesgo de incendio o explosión.
SECTION 1
General Information
700 Series Dock Installation Instructions
1-3
Figure 1-1
Single Dock
9-pin serial connector
Power connector
Ethernet connector
16-pin connector
Battery pack release latch
Charge status LED
Figure 1-2
Inserting Extra Battery Pack for Charging
Charging status LED
Push down to “click” into place
Battery pack
2
1
Red = Charging
Green = Charged
Flashing Red = Problem
see Table 1-2 for
conditions and
definitions
SECTION 1
General Information
1-4
700 Series Dock Installation Instructions
Charge Status LED
The Charge Status LED on your single dock lets you know
the status of t he spare battery pack inserted in the holder.
The Charge Status LED is not dependent on having a mo-
bile cmputer inserted in the dock. The conditions of the
charge status are indicated in the following table.
"
NOTE:
If there is no battery installed in the extra battery compartment the
LED is Off. If a battery is fully charged and installed into the
compartment the LED shows red for about 10--15 seconds and then
turns green.
Table 1-1
Charging Status
LED
If battery is complete-
ly run down LED is
Off until pack reaches
an initial capacity of
5%
Fast Charge until
battery reaches 95%
capacity
Trickle charge (topping
off battery)
Red On On Off
Green Off Off On
Table 1-2
Conditions Creating a Flashing LED Occurrance
Condition
Definition
Battery Bounce
If you partially install a pack but not enough for the pack to
“click” into place, then remove it and immediately reinstall
this fools the charger into thinking that the battery is bad.
Remove the battery wait until LED stops flashing and then-
reinstall. Condition should go away, if not then it is a bad bat-
tery pack.
Battery Dead
(Bad)
Times out for qualification with initial charge being a trickle
charge until capacity reaches about 5%. LED continues to
flash red this indicates the battery won’t take a charge.
Battery will not
complete a
charge (Pack is
Bad)
After charging five hours and battery has not completed its
charge the LED changes from a solid red to flashing red. This
means the pack is bad.
SECTION 1
General Information
700 Series Dock Installation Instructions
1-5
If you encounter one of the problems described in Table 1-2,
try charging t he pack a second time. If the battery fails
twice then discard the battery. You should also try another
battery, if another battery fails, then the problem could be
with the charger. In that case contact Intermec Customer
Support at 800-755-5506 (US and Canada) or 425-356-1799
elsewhere.
Multidock
The multidock is normally mounted on a countertop or wall.
Features of the multidock include:
"
Holds f our Industrial Mobile Computers
"
The ability f or the computers to receive both charging
and operating power.
"
The capability to connect your computers to a local
area network (LAN).
"
Provide visual indication that your computers are
communicating (Link LEDs).
Figure 1-3
M
u
l
t
i
d
o
c
k
Ethernet
connector
Link LEDs
Computer docking connector(s)
Power
jack
Mounting hole
Mounting hole
SECTION 1
General Information
1-6
700 Series Dock Installation Instructions
Specifications
For building your shelving, keep in mind the dimensions of
the dock. Shelving needs to include room above the dock for
inserting the mobile computer and behind the dock for con-
necting the cables.
SECTION 1
General Information
700 Series Dock Installation Instructions
1-7
Single Dock
"
Weight: .97 kg (2.6 lbs)
"
Dimensions:
"
Side to Side: 15.2 cm (5 7/8 in)
"
Front to Back:
Without cables 11.4 cm (4 1/2 in)
With cables 17.2 cm (6 3/4 in)
"
Top to Bottom:
Dockonly5.7cm(21/4in)
Dock with computer extended
24.1 cm (9 1/2 in)
"
Minimum vertical spacing between shelves: 26.7 cm
(10 1/2 in)
Figure 1-4
Single Dock With Cable Connector
41/2”
21/4”
10 1/2”
21/4”
SECTION 1
General Information
1-8
700 Series Dock Installation Instructions
Multidock
"
Weight: 1.36 kg (3.65 lbs)
"
Dimensions:
"
Side to Side: 53.3 cm (20 7/8 in)
"
Front to Back:
Without cables 12.7 cm (4 7/8 in)
With cables 17.8 cm (7 1/8 in)
"
Top to Bottom:
Dockonly6.3cm(23/8in)
Dock with computer extended
24.1 cm (9 1/2 in)
"
Minimum vertical spacing between shelves: 26.7 cm
(10 1/2 in)
Figure 1-5
Multidock With Cable Connector
47/8”
23/8”
10 1/2”
21/4”
SECTION 1
General Information
700 Series Dock Installation Instructions
1-9
Connector Pin-Outs
16-Pin Interface Connector
Figure 1-6
Interface Connector
Pin 1
Pin 16
Table 1-3
16-Pin Connector Pin-Outs
Pin Signal
Name
Function on Dock Dock
I/O
Pins 1- 3 are Ethernet connections
1 TXD+ Transmit Positive Data
Signal
Input
2TXD-- Transmit Negative Data
Signal
Input
3RXD+ Receive Positive Data
Signal
Output
4RXD-- Receive Negative Data
Signal
Output
5AUXPWR Auxiliary Power (not used)
6GND Ground
7GND Ground
SECTION 1
General Information
1-10
700 Series Dock Installation Instructions
Table 1-3 (continued)
16-Pin Connector Pin-Outs
Pin Dock
I/O
Function on DockSignal
Name
Pins 8-15 are RS-232 connections
8 RX Receive Output
9CTS Clear To Send Output
10 DSR Data Send Ready Output
11 RI Ring Indicator Output
12 DCD Data Carrier Detect Output
13 DTR Data Transmit Ready Input
14 RTS Request To Send Input
15 TX Transmit Input
16 DOCKPWR Dock Power Output
SECTION 1
General Information
700 Series Dock Installation Instructions
1-11
Figure 1-7
Serial Connector
Pin 1
Pin 9
Table 1-4
Serial 9-Pin Connector Pin-outs for Single and
Vehicle Docks
Pin Number Signal
1 DCD
2RxD
3Txd
4DTR
5 Ground
6DSR
7RTS
8CTS
9RI
SECTION 1
General Information
1-12
700 Series Dock Installation Instructions
Figure 1-8
Ethernet Connector
Pin 8 Pin 1
Pin 1 Pin 8
Single dock
Multidock
Table 1-5
Ethernet Connector for Single and Multidocks
Pin Number Signal
1 TPOP
2 TPON
3 TPIP
4 no connection
5 no connection
6 TPIN
7 no connection
8 no connection
Dock 3-Pin Male Power Connector
Figure 1-9
Dock 3-Pin Male Power Connector
Pin 1, chassis ground (green wire)
Pin 3, ground (black wire)
Pin 2, 12 volts
(red wire)
700 Series Dock Installation Instructions
2-1
Section 2
Single and Multidock Installation
""""""""""""""""""""""""""""
Installation Guidelines
Single and multidock units are intended to be installed and
used in environments that remain at about room tempera-
ture (0--50
d
C) as opposed to high and low extremes.
Places to
avoid
when planning your installation include:
"
Outdoor loading dock, or staging area
"
Walk-in coolers or other refrigerated storage areas
"
Overheated areas such as incubation rooms
"
High-humidity environments
"
Confined, unventilated space such as a storage closet
"
Wherever chemical dust, fumes, or c orrosives materi-
als are present
Wall mounting your dock involves a suitable structure to
hold the weight of one or several docking units. Wall mount-
ing kits are available that contain the brackets and hard-
ware necessary for this purpose. This section contains the
instructions for mounting single and multidocks.
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