SICK WI180C-IOA00 / WI180C-IOB01 IO-Link Hub Operating instructions

O P E R A T I N G I N S T R U C T I O N S

WI180C-IOA00

WI180C-IOA00 IO-Link Hub

Described product

WI180C-IOA00

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is only

permissible within the limits of the legal determination of Copyright Law. Any modifica‐

tion, abridgment or translation of this document is prohibited without the express writ‐

ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

2006/42/EC

NO

SAFETY

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Contents

1 About this document........................................................................ 6

1.1 Purpose of this document........................................................................ 6

1.2 Target group.............................................................................................. 6

1.3 Information depth..................................................................................... 6

1.4 Explanation of symbols............................................................................ 6

1.5 Product information.................................................................................. 7

1.6 Further information................................................................................... 7

2 Safety information............................................................................ 8

2.1 General safety notes................................................................................ 8

2.2 Correct use................................................................................................ 8

2.3 Reasonably foreseeable misuse.............................................................. 8

3 Product description........................................................................... 9

3.1 Product characteristics............................................................................ 9

3.2 Construction and function........................................................................ 9

3.3 IO-Link / voltage supply............................................................................ 9

4 Transport and storage....................................................................... 10

4.1 Transport................................................................................................... 10

4.2 Storage...................................................................................................... 10

5 Mounting............................................................................................. 11

5.1 Required materials................................................................................... 11

5.2 Preparing the mounting location............................................................. 11

5.3 Scope of delivery....................................................................................... 11

5.4 Mounting procedure................................................................................. 11

5.5 Connecting the device.............................................................................. 12

6 Commissioning.................................................................................. 13

6.1 Parameterization....................................................................................... 13

6.2 Switching on.............................................................................................. 13

7 Operation............................................................................................ 14

7.1 Safety......................................................................................................... 14

7.2 Daily thorough check................................................................................ 14

7.3 LED status indicators............................................................................... 14

7.4 Device slots............................................................................................... 14

7.5 Operation via SOPAS ET........................................................................... 16

7.5.1 Overview of SOPAS ET and the standard functions on the

individual pages....................................................................... 16

7.5.2 STATUS page............................................................................ 20

7.5.3 IDENTIFICATION page.............................................................. 20

7.5.4 CONFIGURATION page............................................................. 21

7.5.5 DIAGNOSTICS page.................................................................. 23

CONTENTS

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7.5.6 SMART TASK page................................................................... 24

7.5.7 SETTINGS page........................................................................ 26

7.6 Operation via IO-Link................................................................................ 26

7.6.1 Process data............................................................................ 26

7.6.2 Device data.............................................................................. 26

7.7 Device functions....................................................................................... 27

7.8 Smart Task Editor..................................................................................... 27

7.8.1 Edit mode................................................................................. 27

7.8.2 Overview................................................................................... 28

7.8.3 Downloading the Smart Task to the device............................ 31

8 Diagnostics......................................................................................... 32

9 Decommissioning............................................................................. 33

9.1 Disassembly.............................................................................................. 33

9.2 Disposal..................................................................................................... 33

10 Technical data.................................................................................... 34

10.1 Dimensional drawings.............................................................................. 34

10.2 Technical data........................................................................................... 34

10.3 Ordering information, accessories........................................................... 37

11 Annex.................................................................................................. 38

11.1 About this document................................................................................ 38

11.1.1 Purpose of this document....................................................... 38

11.1.2 Intended use............................................................................ 38

11.1.3 Symbols.................................................................................... 38

11.2 Description of IO-Link............................................................................... 38

11.3 Accessories for visualization, configuration, and integration................ 39

11.4 Data repository......................................................................................... 39

11.5 Physical layer............................................................................................. 39

11.6 Process data............................................................................................. 40

11.6.1 Process data structure............................................................ 41

11.6.2 Process data description......................................................... 42

11.6.3 Process data input................................................................... 43

11.6.4 Process data setting................................................................ 43

11.7 Service data.............................................................................................. 44

11.7.1 Device identification................................................................ 44

11.7.2 General device settings........................................................... 46

11.7.3 Teach-in / detection settings.................................................. 48

11.7.4 Installation / Diagnostics........................................................ 49

11.7.5 System-specific ISDUs............................................................. 49

11.7.6 Smart Tasks............................................................................. 55

11.8 Events........................................................................................................ 58

11.8.1 Error.......................................................................................... 59

11.9 List of abbreviations................................................................................. 60

CONTENTS

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11.10 Index.......................................................................................................... 61

CONTENTS

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1 About this document

1.1 Purpose of this document

These operating instructions contain information required during the life cycle of the

device.

These operating instructions must be made available to all those who work with the

device.

Please read these operating instructions carefully and make sure that you understand

the content fully before working with the device.

1.2 Target group

These operating instructions are intended for the following target groups: Project devel‐

opers (planners, developers, designers), installers, electricians, programmers, opera‐

tors and maintenance personnel.

The structure of these operating instructions is based on the life-cycle phases of the

device: Project planning, mounting, electrical installation, commissioning, operation,

maintenance and disposal.

1.3 Information depth

These operating instructions contain information about the following topics relating to

the device:

•

Product description

•

Mounting

•

Electrical installation

•

Commissioning and configuration

Furthermore, when planning and using sensors such as the device, technical expertise

is required, which is not covered in this document.

Official and legal regulations for operating the device volume measurement system

must always be complied with.

You can find further information on the Internet at www.sick.com.

1.4 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The

warnings are introduced by signal words that indicate the extent of the danger. These

warnings must be observed at all times and care must be taken to avoid accidents, per‐

sonal injury, and material damage.

DANGER

… indicates a situation of imminent danger, which will lead to a fatality or serious

injuries if not prevented.

WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or serious

injuries if not prevented.

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CAUTION

… indicates a potentially dangerous situation, which may lead to minor/slight injuries if

not prevented.

NOTICE

… indicates a potentially harmful situation, which may lead to material damage if not

prevented.

NOTE

… highlights useful tips and recommendations as well as information for efficient and

trouble-free operation.

1.5 Product information

Table 1: Product information

Product name WI180C-IOA00

Part number 6071650

Device version IO-Link, Smart Task A00

Manufacturer SICK AG

1.6 Further information

www.sick.com

The following information is available on the Internet:

•

Other language versions

•

Data sheets and application examples

•

CAD data of drawings and dimensional drawings

•

Certificates (e.g. EU declaration of conformity)

•

Current device files

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2 Safety information

2.1 General safety notes

•

The mounting, electrical installation and configuration of the device must be car‐

ried out by professionally qualified personnel only.

•

Before mounting, it is imperative that you familiarize yourself with the operating

instructions for the connected devices.

•

When mounting and electrical installation work is being carried out, always comply

with applicable health and safety and environmental regulations.

•

The device must not be used outdoors or in areas with flammable/explosive

atmospheres!

•

When installing the device, always consider the electrical connected loads.

•

Replace faulty or damaged cables and male connectors immediately.

•

Replace damaged or faulty couplers immediately.

•

When mounting the device, it is imperative that you use suitable mounting equip‐

ment and that you consider their specific requirements.

•

Ensure a constant power supply to the device within the set parameters.

•

Only operate the device within the set operating parameters.

•

Regularly check that the device is functioning properly.

•

Structural modifications to the device are not permitted.

•

The device is not designed as a safety product.

•

This device complies with the Radio Safety Requirements (EMC) for the industrial

sector (Radio Safety Class A). It may cause radio interference if used in a residen‐

tial area.

2.2 Correct use

Correct use requires that the device is used industrially indoors without any specific cli‐

matic and atmospheric requirements. Any use outside of the areas mentioned in each

case will be considered to be incorrect use and void any warranty claims against

SICK AG.

2.3 Reasonably foreseeable misuse

Not taking the pin assignment into account or using an incorrect adapter cable may

damage or destroy the connected IO-Link sensor hub.

Connecting the IO-Link sensor hub to signal or power cables that are too long may lead

to a loss of data and damage to the IO-Link sensor hub.

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3 Product description

3.1 Product characteristics

The device is an IO-Link sensor hub. It can be used as a stand-alone device or as an IO-

Link device to efficiently transmit the data from all connected devices. When the

WI180C-IOA00 is used as an IO-Link device, an IO-Link master is also required. The rel‐

evant devices are connected via a simple plug system on the side of the coupler.

The entire configuration of the WI180C-IOA00 and of the connected devices can be

accessed via the SOPAS ET user interface. The required SOPAS ET software can be

downloaded at www.sick.com.

Normally the entire system is installed on a mounting rail near the application.

The sensor hub supports up to 16 connected devices, which are likewise connected to

one another via the plug system.

NOTE

It is NOT a mandatory requirement to use an IO-Link master. The WI180C-IOA00 can be

used in SIO mode. An IO-Link master is only required if the WI180C-IOA00 is intended

to be used as an IO-Link device.

3.2 Construction and function

1

2

3

6

5

4

1

Bus male connector (system bus)

2

IO-Link / voltage input, M8, 4-pin

3

Status LEDs

3.3 IO-Link / voltage supply

2 4

1

3

Table 2: Pin assignment for voltage supply

Pin Pin assignment

1 +12 ... 24 VDC

2 MF input/output

3 GND

4 IO-Link C/Q interface or standard output

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4 Transport and storage

4.1 Transport

Either transport the device in the original packaging or use a padded transport con‐

tainer. Make sure that you comply with the maximum permitted environmental condi‐

tions (see "Technical data", page 34).

4.2 Storage

If you want to store the devicefor a relatively long time, pack it as you would for trans‐

port. Make sure that the storage location complies with the permitted environmental

conditions (see "Technical data", page 34).

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5 Mounting

5.1 Required materials

You need the following additional materials to mount the device:

•

Grounded mounting rail (pre-assembled)

•

Pre-assembled cable (max. 20 m) with M8 female connector (see "IO-Link / volt‐

age supply", page 9)

•

One or more signal sources (e.g. WLL180T)

•

Small slotted screwdriver

5.2 Preparing the mounting location

1. Mount a grounded mounting rail in the same area as the application.

2. Lay the pre-assembled cable so that it can easily be connected to the connections

of the device. Use cable channels, cable ties or strain-release clamps if necessary.

5.3 Scope of delivery

•

WI180C-IOA00

•

Quick start guide

5.4 Mounting procedure

1. Carefully unpack the device.

1

2

1

2

2. Clamp the device onto the mounting rail, as shown in the illustration.

3. Clamp the series-connected devices onto the mounting rail as shown in their

mounting instructions.

4. Push the series-connected devices onto the 5-pin connection on the left side of

the device. Make sure they are connected in the correct order when doing so

1)

.

5. Mount the connected devices onto the mounting rail and ensure there are no

spaces between them.

1)

refer to the operating instructions for the respective device

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5.5 Connecting the device

NOTE

Switch off the voltage supply before you connect or replace the devices.

1. Connect the M8 female connector to the voltage supply on the bottom of the

device and tighten the corresponding male connector.

2. If applicable, connect the other end of the cable with an IO-Link master.

NOTE

Make sure that the voltage supply is adequate (depending on the type and number of

devices connected to the WI180C-IOA00).

In particular when using an IO-Link master (max. supply allowed is 200 mA), it may be

necessary to supply the system with voltage via a module base unit (WLL180T-M/Lxxx

or KTL180-MM/MLxxx). The basic and extension units of the AOD1 control units must

be separately supplied with voltage.

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6 Commissioning

6.1 Parameterization

The WI180C-IOA00 can be configured on a PC (running Microsoft Windows) via USB,

and on an SiLink2 master 1061790 using the SOPAS Engineering Tool software.

The SOPAS Engineering Tool application can be downloaded at www.sick.com. Make

sure that the version number of the installed application is V2018.4 or higher. After

starting SOPAS ET, install the WI180C-IOA00 device driver (SDD). The SDD can be

downloaded at www.sick.com.

6.2 Switching on

1. Switch on the voltage supply for the device.

2. Wait approximately 2 seconds until the device indicates that it is ready see "LED

status indicators", page 14.

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7 Operation

7.1 Safety

A few guidelines must be followed to ensure the operational safety of the device:

•

Carry out a daily functional check (see "Daily thorough check", page 14).

•

If you want to connect devices to the device or remove devices, switch off the volt‐

age supply first.

•

Only operate the WI180C-IOA00 under the specified operating conditions (see

"Technical data", page 34).

7.2 Daily thorough check

You should carry out the following functional checks once a day:

•

Check the function of the LED indicators.

•

Use appropriate status queries to check communication with each of the con‐

nected devices.

7.3 LED status indicators

Q1

Q2

POWER

12

3

Table 3: LED status indicators

LED Display Meaning

1

POWER Green

O

Voltage supply on, no communication

Ö (green)

IO-Link activity

o

Voltage supply off

2

Q1 Yellow

o

Smart Task QL1 output Low (= 0)

O

Smart Task QL1 output High (= 1)

3

Q2 Yellow

o

Smart Task QL2 output Low (= 0)

O

Smart Task QL2 output High (= 1)

7.4 Device slots

The WI180C-IOA00 allows up to 16 modules to be connected. The following addressing

scheme is used to access the data from the modules (process data, parameters):

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1 2 3 16

The following products are supported:

Table 4: Supported products

Supported products Product description Note

WLL180T-L*

WLL180T-M*

Fiber amplifier basic device

•

The WLL180T basic device

can be installed only as

Module 1 (on the far out‐

side left of the mounting

rail)

•

No additional voltage supply

is required for the WLL180T

device

WLL180T-E*

WLL180T-F*

Fiber amplifier expansion

module

•

The WLL180T basic device

can be installed only as

Module 2 to Module 16

•

No additional voltage supply

is required for the WLL180T

device

OD1 at one input of AOD1-M Displacement sensor

Basic device control unit

•

For each AOD1 unit con‐

nected, the number of plug‐

gable modules decreases

by one (max. 8 AOD1

devices possible)

•

If AOD1 and WLL180T are

used in combination with

WI180C-IOA00, all

WLL180T devices must be

placed on the left of AOD1

•

The AOD1-M basic device

can be installed only as

Module 1/2 (on the far out‐

side left of the mounting

rail)

•

Voltage supply required for

the AOD1-M device

OL1 at one input of AOD1-M Displacement sensor

Basic device control unit

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Supported products Product description Note

OD1 at one input of AOD1-S Displacement sensor

Expansion module control unit

•

For each AOD1 unit con‐

nected, the number of plug‐

gable modules decreases

by one (max. 8 AOD1

devices possible)

•

If AOD1 and WLL180T are

used in combination with

WI180C-IOA00, all

WLL180T devices must be

placed on the left of AOD1

•

The AOD1-S expansion

module can be installed

only as Module 3/4 to Mod‐

ule 15/16

•

Voltage supply required for

the AOD1-S device

OL1 at one input of AOD1-S Displacement sensor

Expansion module control unit

KTL180-ML*

KTL180-MM*

Fiber contrast sensor basic

device

•

The KTL180 basic device

can be installed only as

Module 1 (on the far out‐

side left of the mounting

rail)

•

No additional voltage supply

is required for the KTL180

device

KTL180-ME*

KTL180-MF*

Fiber contrast sensor expan‐

sion module

•

The KTL180 expansion

module can be installed

only as Module 2 to Mod‐

ule 16

•

No additional voltage supply

is required for the KTL180

device

7.5 Operation via SOPAS ET

The WI180C-IOA00 can be configured on a PC (running Microsoft Windows) using the

SOPAS Engineering Tool (SOPAS ET) software.

NOTE

Make sure that the version number of the installed application is V2018.4 or higher.

NOTE

Ensure that you are using the interface oriented search method.

1. Click on Search settings.

2. Select the Interface oriented search and IO-Link options.

7.5.1 Overview of SOPAS ET and the standard functions on the individual pages

The pages for the WI180C-IOA00 have the following general layout:

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1 2 3 4 5

9

6

7

8

ß

1

Update the page contents

2

PROCESS DATUM: Display the process data

3

RESTORE DELIVERY CONDITION: Reset to factory settings

4

HELP: Context-sensitive help for the current page

5

Edit mode

6

Show/hide menu

7

Device information

8

Page selection

9

Page contents

ß

Operating mode

The buttons in the top area of the user interface (1) - (6) can be used to carry out the

general device configuration. These buttons are available on every configuration page.

Table 5: Functions

EDIT Click the Edit button to change the settings on the current configuration

page.

When the Edit button is activated, it is highlighted in light blue. Configurable

pages are displayed in gray until the Edit button is selected.

NOTE

1. Click on the Edit button (top right).

2. Click on the RUN button (bottom left).

3. You can now change the settings.

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PROCESS

DATUM: Display

the process data

Click the PROCESS DATUM button to display the IO-Link process data structure

and the current status of the process data.

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RESTORE DELIV‐

ERY CONDITION:

Reset to factory

settings

When you click on this button, all settings of the WI180C-IOA00 are reset to

their factory values. All connections are configured as digital inputs at the

factory.

After selecting the RESTORE DELIVERY CONDITION option, you need to reconfirm

the selection in the Confirm Action field.

If you click Yes, all settings currently stored in the device are overwritten.

After clicking OK, a Success dialog box is displayed to confirm the successful

reset of the connected WI180C-IOA00 to the factory settings.

NOTE

While these two dialog boxes are active, no other user interface navigation

is possible.

NOTE

The RESTORE DELIVERY CONDITION button is available on every configuration

page.

HELP Click the HELP button to access a help page that is displayed on the right-

hand side of the user interface for every configuration page. Here you will

find additional information about the WI180C-IOA00 relating to the current

page.

NOTE

The HELP screen remains open when you switch between configuration

pages using the configuration page tree view.

Menu Click this button to show/hide the Page selection menu to make it easier to

navigate on smaller screens.

NOTE

The button is highlighted in light blue when the device tree is hidden.

Start Click the Start button at any time to return to the STATUS device page.

Update page After clicking on this button the page contents are updated.

Device informa‐

tion

The product name, the user-defined storage location, the firmware version,

and the serial number are displayed in this area at the top left.

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Page contents The selected page is displayed in this area.

Device notifica‐

tions

Notifications for the WI180C-IOA00 are displayed at the bottom of the start

screen. They are provided for informational purposes when exchanging con‐

figurations or when errors occur.

7.5.2 STATUS page

The STATUS page is the start page for the WI180C-IOA00. It provides an overview of the

output signals of the connected modules.

The measured values over time for the selected modules (AO1 ... AO5 or AO7) are dis‐

played in the top part of the page. The selected modules are the signal sources speci‐

fied on the CONFIGURATION page. The signals in the graph can be displayed or hidden

by clicking on the corresponding entries in the legend.

The time curves of all available switching signals are displayed in the bottom part of the

page.

The tool buttons across the top edge of the page – ZOOM OUT, ZOOM IN, PAUSE, REPLAY,

SHIFT, ZOOM, RESET or DELETE – can be used to adjust the display of the graphs.

The slide control located on the bottom edge of the page controls the refresh rate of the

graphs.

7.5.3 IDENTIFICATION page

The device identification details are displayed on the IDENTIFICATION page of the

WI180C-IOA00.

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