SICK WI180C-IOA00 / WI180C-IOB01 IO-Link Hub Operating instructions

SICK
Brand
SICK
Model
WI180C-IOA00 / WI180C-IOB01 IO-Link Hub
Type
Operating instructions

This manual is also suitable for

O P E R A T I N G I N S T R U C T I O N S
WI180C-IOA00
WI180C-IOA00 IO-Link Hub
Described product
WI180C-IOA00
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
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Contents
1 About this document........................................................................ 6
1.1 Purpose of this document........................................................................ 6
1.2 Target group.............................................................................................. 6
1.3 Information depth..................................................................................... 6
1.4 Explanation of symbols............................................................................ 6
1.5 Product information.................................................................................. 7
1.6 Further information................................................................................... 7
2 Safety information............................................................................ 8
2.1 General safety notes................................................................................ 8
2.2 Correct use................................................................................................ 8
2.3 Reasonably foreseeable misuse.............................................................. 8
3 Product description........................................................................... 9
3.1 Product characteristics............................................................................ 9
3.2 Construction and function........................................................................ 9
3.3 IO-Link / voltage supply............................................................................ 9
4 Transport and storage....................................................................... 10
4.1 Transport................................................................................................... 10
4.2 Storage...................................................................................................... 10
5 Mounting............................................................................................. 11
5.1 Required materials................................................................................... 11
5.2 Preparing the mounting location............................................................. 11
5.3 Scope of delivery....................................................................................... 11
5.4 Mounting procedure................................................................................. 11
5.5 Connecting the device.............................................................................. 12
6 Commissioning.................................................................................. 13
6.1 Parameterization....................................................................................... 13
6.2 Switching on.............................................................................................. 13
7 Operation............................................................................................ 14
7.1 Safety......................................................................................................... 14
7.2 Daily thorough check................................................................................ 14
7.3 LED status indicators............................................................................... 14
7.4 Device slots............................................................................................... 14
7.5 Operation via SOPAS ET........................................................................... 16
7.5.1 Overview of SOPAS ET and the standard functions on the
individual pages....................................................................... 16
7.5.2 STATUS page............................................................................ 20
7.5.3 IDENTIFICATION page.............................................................. 20
7.5.4 CONFIGURATION page............................................................. 21
7.5.5 DIAGNOSTICS page.................................................................. 23
CONTENTS
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7.5.6 SMART TASK page................................................................... 24
7.5.7 SETTINGS page........................................................................ 26
7.6 Operation via IO-Link................................................................................ 26
7.6.1 Process data............................................................................ 26
7.6.2 Device data.............................................................................. 26
7.7 Device functions....................................................................................... 27
7.8 Smart Task Editor..................................................................................... 27
7.8.1 Edit mode................................................................................. 27
7.8.2 Overview................................................................................... 28
7.8.3 Downloading the Smart Task to the device............................ 31
8 Diagnostics......................................................................................... 32
9 Decommissioning............................................................................. 33
9.1 Disassembly.............................................................................................. 33
9.2 Disposal..................................................................................................... 33
10 Technical data.................................................................................... 34
10.1 Dimensional drawings.............................................................................. 34
10.2 Technical data........................................................................................... 34
10.3 Ordering information, accessories........................................................... 37
11 Annex.................................................................................................. 38
11.1 About this document................................................................................ 38
11.1.1 Purpose of this document....................................................... 38
11.1.2 Intended use............................................................................ 38
11.1.3 Symbols.................................................................................... 38
11.2 Description of IO-Link............................................................................... 38
11.3 Accessories for visualization, configuration, and integration................ 39
11.4 Data repository......................................................................................... 39
11.5 Physical layer............................................................................................. 39
11.6 Process data............................................................................................. 40
11.6.1 Process data structure............................................................ 41
11.6.2 Process data description......................................................... 42
11.6.3 Process data input................................................................... 43
11.6.4 Process data setting................................................................ 43
11.7 Service data.............................................................................................. 44
11.7.1 Device identification................................................................ 44
11.7.2 General device settings........................................................... 46
11.7.3 Teach-in / detection settings.................................................. 48
11.7.4 Installation / Diagnostics........................................................ 49
11.7.5 System-specific ISDUs............................................................. 49
11.7.6 Smart Tasks............................................................................. 55
11.8 Events........................................................................................................ 58
11.8.1 Error.......................................................................................... 59
11.9 List of abbreviations................................................................................. 60
CONTENTS
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11.10 Index.......................................................................................................... 61
CONTENTS
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1 About this document
1.1 Purpose of this document
These operating instructions contain information required during the life cycle of the
device.
These operating instructions must be made available to all those who work with the
device.
Please read these operating instructions carefully and make sure that you understand
the content fully before working with the device.
1.2 Target group
These operating instructions are intended for the following target groups: Project devel‐
opers (planners, developers, designers), installers, electricians, programmers, opera‐
tors and maintenance personnel.
The structure of these operating instructions is based on the life-cycle phases of the
device: Project planning, mounting, electrical installation, commissioning, operation,
maintenance and disposal.
1.3 Information depth
These operating instructions contain information about the following topics relating to
the device:
•
Product description
•
Mounting
•
Electrical installation
•
Commissioning and configuration
Furthermore, when planning and using sensors such as the device, technical expertise
is required, which is not covered in this document.
Official and legal regulations for operating the device volume measurement system
must always be complied with.
You can find further information on the Internet at www.sick.com.
1.4 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
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CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.5 Product information
Table 1: Product information
Product name WI180C-IOA00
Part number 6071650
Device version IO-Link, Smart Task A00
Manufacturer SICK AG
1.6 Further information
www.sick.com
The following information is available on the Internet:
•
Other language versions
•
Data sheets and application examples
•
CAD data of drawings and dimensional drawings
•
Certificates (e.g. EU declaration of conformity)
•
Current device files
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2 Safety information
2.1 General safety notes
•
The mounting, electrical installation and configuration of the device must be car‐
ried out by professionally qualified personnel only.
•
Before mounting, it is imperative that you familiarize yourself with the operating
instructions for the connected devices.
•
When mounting and electrical installation work is being carried out, always comply
with applicable health and safety and environmental regulations.
•
The device must not be used outdoors or in areas with flammable/explosive
atmospheres!
•
When installing the device, always consider the electrical connected loads.
•
Replace faulty or damaged cables and male connectors immediately.
•
Replace damaged or faulty couplers immediately.
•
When mounting the device, it is imperative that you use suitable mounting equip‐
ment and that you consider their specific requirements.
•
Ensure a constant power supply to the device within the set parameters.
•
Only operate the device within the set operating parameters.
•
Regularly check that the device is functioning properly.
•
Structural modifications to the device are not permitted.
•
The device is not designed as a safety product.
•
This device complies with the Radio Safety Requirements (EMC) for the industrial
sector (Radio Safety Class A). It may cause radio interference if used in a residen‐
tial area.
2.2 Correct use
Correct use requires that the device is used industrially indoors without any specific cli‐
matic and atmospheric requirements. Any use outside of the areas mentioned in each
case will be considered to be incorrect use and void any warranty claims against
SICK AG.
2.3 Reasonably foreseeable misuse
Not taking the pin assignment into account or using an incorrect adapter cable may
damage or destroy the connected IO-Link sensor hub.
Connecting the IO-Link sensor hub to signal or power cables that are too long may lead
to a loss of data and damage to the IO-Link sensor hub.
2 SAFETY INFORMATION
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3 Product description
3.1 Product characteristics
The device is an IO-Link sensor hub. It can be used as a stand-alone device or as an IO-
Link device to efficiently transmit the data from all connected devices. When the
WI180C-IOA00 is used as an IO-Link device, an IO-Link master is also required. The rel‐
evant devices are connected via a simple plug system on the side of the coupler.
The entire configuration of the WI180C-IOA00 and of the connected devices can be
accessed via the SOPAS ET user interface. The required SOPAS ET software can be
downloaded at www.sick.com.
Normally the entire system is installed on a mounting rail near the application.
The sensor hub supports up to 16 connected devices, which are likewise connected to
one another via the plug system.
NOTE
It is NOT a mandatory requirement to use an IO-Link master. The WI180C-IOA00 can be
used in SIO mode. An IO-Link master is only required if the WI180C-IOA00 is intended
to be used as an IO-Link device.
3.2 Construction and function
1
2
3
6
5
4
1
Bus male connector (system bus)
2
IO-Link / voltage input, M8, 4-pin
3
Status LEDs
3.3 IO-Link / voltage supply
2 4
1
3
Table 2: Pin assignment for voltage supply
Pin Pin assignment
1 +12 ... 24 VDC
2 MF input/output
3 GND
4 IO-Link C/Q interface or standard output
PRODUCT DESCRIPTION 3
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4 Transport and storage
4.1 Transport
Either transport the device in the original packaging or use a padded transport con‐
tainer. Make sure that you comply with the maximum permitted environmental condi‐
tions (see "Technical data", page 34).
4.2 Storage
If you want to store the devicefor a relatively long time, pack it as you would for trans‐
port. Make sure that the storage location complies with the permitted environmental
conditions (see "Technical data", page 34).
4 TRANSPORT AND STORAGE
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5 Mounting
5.1 Required materials
You need the following additional materials to mount the device:
•
Grounded mounting rail (pre-assembled)
•
Pre-assembled cable (max. 20 m) with M8 female connector (see "IO-Link / volt‐
age supply", page 9)
•
One or more signal sources (e.g. WLL180T)
•
Small slotted screwdriver
5.2 Preparing the mounting location
1. Mount a grounded mounting rail in the same area as the application.
2. Lay the pre-assembled cable so that it can easily be connected to the connections
of the device. Use cable channels, cable ties or strain-release clamps if necessary.
5.3 Scope of delivery
•
WI180C-IOA00
•
Quick start guide
5.4 Mounting procedure
1. Carefully unpack the device.
1
2
1
2
2. Clamp the device onto the mounting rail, as shown in the illustration.
3. Clamp the series-connected devices onto the mounting rail as shown in their
mounting instructions.
4. Push the series-connected devices onto the 5-pin connection on the left side of
the device. Make sure they are connected in the correct order when doing so
1)
.
5. Mount the connected devices onto the mounting rail and ensure there are no
spaces between them.
1)
refer to the operating instructions for the respective device
MOUNTING 5
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5.5 Connecting the device
NOTE
Switch off the voltage supply before you connect or replace the devices.
1. Connect the M8 female connector to the voltage supply on the bottom of the
device and tighten the corresponding male connector.
2. If applicable, connect the other end of the cable with an IO-Link master.
NOTE
Make sure that the voltage supply is adequate (depending on the type and number of
devices connected to the WI180C-IOA00).
In particular when using an IO-Link master (max. supply allowed is 200 mA), it may be
necessary to supply the system with voltage via a module base unit (WLL180T-M/Lxxx
or KTL180-MM/MLxxx). The basic and extension units of the AOD1 control units must
be separately supplied with voltage.
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6 Commissioning
6.1 Parameterization
The WI180C-IOA00 can be configured on a PC (running Microsoft Windows) via USB,
and on an SiLink2 master 1061790 using the SOPAS Engineering Tool software.
The SOPAS Engineering Tool application can be downloaded at www.sick.com. Make
sure that the version number of the installed application is V2018.4 or higher. After
starting SOPAS ET, install the WI180C-IOA00 device driver (SDD). The SDD can be
downloaded at www.sick.com.
6.2 Switching on
1. Switch on the voltage supply for the device.
2. Wait approximately 2 seconds until the device indicates that it is ready see "LED
status indicators", page 14.
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7 Operation
7.1 Safety
A few guidelines must be followed to ensure the operational safety of the device:
•
Carry out a daily functional check (see "Daily thorough check", page 14).
•
If you want to connect devices to the device or remove devices, switch off the volt‐
age supply first.
•
Only operate the WI180C-IOA00 under the specified operating conditions (see
"Technical data", page 34).
7.2 Daily thorough check
You should carry out the following functional checks once a day:
•
Check the function of the LED indicators.
•
Use appropriate status queries to check communication with each of the con‐
nected devices.
7.3 LED status indicators
Q1
Q2
POWER
12
3
Table 3: LED status indicators
LED Display Meaning
1
POWER Green
O
Voltage supply on, no communication
Ö (green)
IO-Link activity
o
Voltage supply off
2
Q1 Yellow
o
Smart Task QL1 output Low (= 0)
O
Smart Task QL1 output High (= 1)
3
Q2 Yellow
o
Smart Task QL2 output Low (= 0)
O
Smart Task QL2 output High (= 1)
7.4 Device slots
The WI180C-IOA00 allows up to 16 modules to be connected. The following addressing
scheme is used to access the data from the modules (process data, parameters):
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1 2 3 16
The following products are supported:
Table 4: Supported products
Supported products Product description Note
WLL180T-L*
WLL180T-M*
Fiber amplifier basic device
•
The WLL180T basic device
can be installed only as
Module 1 (on the far out‐
side left of the mounting
rail)
•
No additional voltage supply
is required for the WLL180T
device
WLL180T-E*
WLL180T-F*
Fiber amplifier expansion
module
•
The WLL180T basic device
can be installed only as
Module 2 to Module 16
•
No additional voltage supply
is required for the WLL180T
device
OD1 at one input of AOD1-M Displacement sensor
Basic device control unit
•
For each AOD1 unit con‐
nected, the number of plug‐
gable modules decreases
by one (max. 8 AOD1
devices possible)
•
If AOD1 and WLL180T are
used in combination with
WI180C-IOA00, all
WLL180T devices must be
placed on the left of AOD1
•
The AOD1-M basic device
can be installed only as
Module 1/2 (on the far out‐
side left of the mounting
rail)
•
Voltage supply required for
the AOD1-M device
OL1 at one input of AOD1-M Displacement sensor
Basic device control unit
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Supported products Product description Note
OD1 at one input of AOD1-S Displacement sensor
Expansion module control unit
•
For each AOD1 unit con‐
nected, the number of plug‐
gable modules decreases
by one (max. 8 AOD1
devices possible)
•
If AOD1 and WLL180T are
used in combination with
WI180C-IOA00, all
WLL180T devices must be
placed on the left of AOD1
•
The AOD1-S expansion
module can be installed
only as Module 3/4 to Mod‐
ule 15/16
•
Voltage supply required for
the AOD1-S device
OL1 at one input of AOD1-S Displacement sensor
Expansion module control unit
KTL180-ML*
KTL180-MM*
Fiber contrast sensor basic
device
•
The KTL180 basic device
can be installed only as
Module 1 (on the far out‐
side left of the mounting
rail)
•
No additional voltage supply
is required for the KTL180
device
KTL180-ME*
KTL180-MF*
Fiber contrast sensor expan‐
sion module
•
The KTL180 expansion
module can be installed
only as Module 2 to Mod‐
ule 16
•
No additional voltage supply
is required for the KTL180
device
7.5 Operation via SOPAS ET
The WI180C-IOA00 can be configured on a PC (running Microsoft Windows) using the
SOPAS Engineering Tool (SOPAS ET) software.
NOTE
Make sure that the version number of the installed application is V2018.4 or higher.
NOTE
Ensure that you are using the interface oriented search method.
1. Click on Search settings.
2. Select the Interface oriented search and IO-Link options.
7.5.1 Overview of SOPAS ET and the standard functions on the individual pages
The pages for the WI180C-IOA00 have the following general layout:
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1 2 3 4 5
9
6
7
8
ß
1
Update the page contents
2
PROCESS DATUM: Display the process data
3
RESTORE DELIVERY CONDITION: Reset to factory settings
4
HELP: Context-sensitive help for the current page
5
Edit mode
6
Show/hide menu
7
Device information
8
Page selection
9
Page contents
ß
Operating mode
The buttons in the top area of the user interface (1) - (6) can be used to carry out the
general device configuration. These buttons are available on every configuration page.
Table 5: Functions
EDIT Click the Edit button to change the settings on the current configuration
page.
When the Edit button is activated, it is highlighted in light blue. Configurable
pages are displayed in gray until the Edit button is selected.
NOTE
1. Click on the Edit button (top right).
2. Click on the RUN button (bottom left).
3. You can now change the settings.
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PROCESS
DATUM: Display
the process data
Click the PROCESS DATUM button to display the IO-Link process data structure
and the current status of the process data.
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RESTORE DELIV‐
ERY CONDITION:
Reset to factory
settings
When you click on this button, all settings of the WI180C-IOA00 are reset to
their factory values. All connections are configured as digital inputs at the
factory.
After selecting the RESTORE DELIVERY CONDITION option, you need to reconfirm
the selection in the Confirm Action field.
If you click Yes, all settings currently stored in the device are overwritten.
After clicking OK, a Success dialog box is displayed to confirm the successful
reset of the connected WI180C-IOA00 to the factory settings.
NOTE
While these two dialog boxes are active, no other user interface navigation
is possible.
NOTE
The RESTORE DELIVERY CONDITION button is available on every configuration
page.
HELP Click the HELP button to access a help page that is displayed on the right-
hand side of the user interface for every configuration page. Here you will
find additional information about the WI180C-IOA00 relating to the current
page.
NOTE
The HELP screen remains open when you switch between configuration
pages using the configuration page tree view.
Menu Click this button to show/hide the Page selection menu to make it easier to
navigate on smaller screens.
NOTE
The button is highlighted in light blue when the device tree is hidden.
Start Click the Start button at any time to return to the STATUS device page.
Update page After clicking on this button the page contents are updated.
Device informa‐
tion
The product name, the user-defined storage location, the firmware version,
and the serial number are displayed in this area at the top left.
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Page contents The selected page is displayed in this area.
Device notifica‐
tions
Notifications for the WI180C-IOA00 are displayed at the bottom of the start
screen. They are provided for informational purposes when exchanging con‐
figurations or when errors occur.
7.5.2 STATUS page
The STATUS page is the start page for the WI180C-IOA00. It provides an overview of the
output signals of the connected modules.
The measured values over time for the selected modules (AO1 ... AO5 or AO7) are dis‐
played in the top part of the page. The selected modules are the signal sources speci‐
fied on the CONFIGURATION page. The signals in the graph can be displayed or hidden
by clicking on the corresponding entries in the legend.
The time curves of all available switching signals are displayed in the bottom part of the
page.
The tool buttons across the top edge of the page – ZOOM OUT, ZOOM IN, PAUSE, REPLAY,
SHIFT, ZOOM, RESET or DELETE – can be used to adjust the display of the graphs.
The slide control located on the bottom edge of the page controls the refresh rate of the
graphs.
7.5.3 IDENTIFICATION page
The device identification details are displayed on the IDENTIFICATION page of the
WI180C-IOA00.
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SICK WI180C-IOA00 / WI180C-IOB01 IO-Link Hub Operating instructions

SICK
Brand
SICK
Model
WI180C-IOA00 / WI180C-IOB01 IO-Link Hub
Type
Operating instructions
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