SICK WI180C-PB PROFIBUS coupler Operating instructions

Brand: SICK

Model: WI180C-PB PROFIBUS coupler

Type: Operating instructions

This manual is also suitable for

WI180C-PB PROFIBUS coupler

SICK WI180C-PB PROFIBUS coupler is a specialized communication interface device that allows for seamless data exchange between sensors and PLCs or other industrial control systems over a PROFIBUS network. It acts as a gateway, enabling communication between devices that use different communication protocols.

With its PROFIBUS interface, the WI180C-PB can be easily integrated into existing PROFIBUS networks, providing a reliable and efficient means of data transmission. It supports both read and write access, allowing for real-time data exchange and control.

The WI180C-PB finds applications in various industrial automation scenarios, such as manufacturing, process control, and logistics. It enables remote monitoring and control of sensors and actuators, providing valuable insights into system performance and enabling timely adjustments.

OPERATING INSTRUCTIONS

WI180C-PB

WI180C-PB PROFIBUS coupler

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

Described product WI180C-PB

Manufacturer SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information This document is protected by copyright. The associated rights are reserved by

SICK AG. Reproduction of this document or parts of this document is only permissible

within the limits of the legal provisions of Copyright Law. Any modication, abridgment

or translation of this document is prohibited without the express written permission of

SICK AG.

The trademarks mentioned in this document are the property of their respective owners.

Original document This document is an original document of SICK AG.

WI180C-PB | PROFIBUS COUPLER8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

Contents

1 About this document .......................................................................................5

1.1 Purpose of this document ..........................................................................................5

1.2 Target group ................................................................................................................ 5

1.3 Information depth .......................................................................................................5

1.4 Symbols used .............................................................................................................5

1.5 Symbols and document conventions ........................................................................ 6

1.6 Product information ...................................................................................................7

1.7 Further information ....................................................................................................7

2 Safety information ...........................................................................................8

2.1 General safety notes ..................................................................................................8

2.2 Correct use ..................................................................................................................8

2.3 Foreseeable misuse ...................................................................................................8

3 Product description .......................................................................................... 9

3.1 Product characteristics ..............................................................................................9

3.2 Setup and function .....................................................................................................9

3.3 Interfaces ..................................................................................................................10

3.3.1 PROFIBUS ..................................................................................................10

3.3.2 Power supply .............................................................................................10

3.3.3 Grounding..................................................................................................11

4 Transport and storage .................................................................................. 12

4.1 Transport ...................................................................................................................12

4.2 Storage ......................................................................................................................12

5 Mounting......................................................................................................... 13

5.1 Required materials ...................................................................................................13

5.2 Preparing mounting location ...................................................................................13

5.3 Scope of delivery ......................................................................................................13

5.4 Mounting procedure .................................................................................................13

5.5 Connecting the device ..............................................................................................14

6 Commissioning .............................................................................................. 15

6.1 Conguration ............................................................................................................15

6.2 Switching on .............................................................................................................15

7 Operation ........................................................................................................ 16

7.1 Safety ........................................................................................................................16

7.2 Daily thorough check ................................................................................................16

7.3 LED status indicators ...............................................................................................16

7.4 Addressing the devices ............................................................................................17

7.5 Communication via PROFIBUS ................................................................................18

7.5.1 Read access ..............................................................................................18

7.5.2 Write access ..............................................................................................19

7.6 WI180C-PB index map overview .............................................................................20

7.7 WLL180T index map overview (via WI180C-PB) ....................................................21

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

8 Fault indicators .............................................................................................. 24

8.1 LED fault indicators ..................................................................................................24

8.2 Error codes ................................................................................................................24

8.2.1 Diagnostic faults for the WI180C-PB.......................................................24

8.2.2 Diagnostic faults for the WLL180T ..........................................................25

8.2.3 Communication error ...............................................................................25

9 Decommissioning ......................................................................................... 26

9.1 Dismantling ...............................................................................................................26

9.2 Disposal ....................................................................................................................26

10 Technical data ................................................................................................ 27

10.1 Dimensional drawings ..............................................................................................27

10.2 Technical data ..........................................................................................................28

10.3 Ordering information, accessories ..........................................................................29

WI180C-PB | PROFIBUS COUPLER8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

1ABOUT THIS DOCUMENT

1 About this document

Read these operating instructions carefully before you mount and commission the

WI180C-PB.

1.1 Purpose of this document

These operating instructions contain information required during the life cycle of the

WI180C-PB and its variants WI180C-PB(Sxx).

These operating instructions must be made available to all those who work with the

WI180C-PB(Sxx).

Please read these operating instructions carefully and make sure that you understand

the content fully before working with the WI180C-PB(Sxx).

1.2 Target group

These operating instructions are intended for the following target groups: Project devel-

opers (planners, developers, designers), installers, electricians, programmers, opera-

tors and maintenance personnel.

The structure of these operating instructions is based on the life-cycle phases of the

WI180C-PB: Project planning, mounting, electrical installation, commissioning, opera-

tion, maintenance and disposal.

1.3 Information depth

These operating instructions contain information about the following topics relating to

the WI180C-PB(Sxx):

− Product description

− Mounting

− Electrical installation

− Commissioning and conguration

Furthermore, when planning and using sensors such as the WI180C-PB(Sxx), technical

expertise is required, which is not covered in this document.

Ofcial and legal regulations for operating the WI180C-PB(Sxx) volume measurement

system must always be complied with.

You can nd further information on the Internet at www.sick.com.

1.4 Symbols used

Symbol Meaning

This symbol indicates a hazard where the product may be damaged by

improper handling.

This symbol refers to a hazard due to electrical charge which may

damage the product.

This symbol precedes a note containing important additional informa-

tion.

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

1 ABOUT THIS DOCUMENT

1.5 Symbols and document conventions

WARNING!

A warning indicates a specic or potential danger.

This is intended to protect you against accidents.

Read and follow the warnings carefully!

Symbol Meaning

Danger (general)

Danger of electric shock

Danger in potentially explosive environments

Danger due to explosive substances

Danger due to inammable substances

Danger due to oxidizing agents

Danger due to toxic substances

Danger due to corrosive substances

Danger due to harmful substances

General note with important additional information

WI180C-PB | PROFIBUS COUPLER8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

1ABOUT THIS DOCUMENT

1.6 Product information

Product name

WI180C-PB, WI180C-PB(Sxx)

Device version

PROFIBUS

Manufacturer

SICK AG

1.7 Further information

www.sick.com

The following information is available on the Internet:

− Other language versions

− Data sheets and application examples

− CAD data of drawings and dimensional drawings

− Certicates (e.g. EU declaration of conformity)

− Current device les

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

2 SAFETY INFORMATION

2 Safety information

2.1 General safety notes

• The mounting, electrical installation and conguration of the device must be car-

ried out by professionally qualied personnel only.

• Before mounting, it is imperative that you familiarize yourself with the operating

instructions for the connected devices.

• When mounting and electrical installation work is being carried out, always comply

with applicable health and safety and environmental regulations.

• The WI180C-PB must not be used outdoors or in areas with ammable/explosive

atmospheres!

• When installing the device, always consider the electrical connected loads.

• Replace faulty or damaged cables and male connectors immediately.

• Replace damaged or faulty couplers immediately.

• When mounting the device, it is imperative that you use suitable mounting equip-

ment and that you consider their specic requirements.

• Ensure a constant power supply to the device within the set parameters.

• Only operate the WI180C-PB within the set operating parameters.

• Regularly check that the WI180C-PB is functioning properly.

• Structural modications to the WI180C-PB are not permitted.

• The WI180C-PB is not designed as a safety product.

2.2 Correct use

Correct use requires that the WI180C-PB is used industrially indoors without any spe-

cic climatic and atmospheric requirements.

Any use outside of the areas mentioned in each case will be considered to be incorrect

use and void any warranty claims against SICK AG.

2.3 Foreseeable misuse

Not taking account of the pin assignment or using an incorrect adapter cable may

damage or destroy the connected PROFIBUS coupler.

Connecting the PROFIBUS coupler to signal or power cables that are too long may lead

to a loss of data and damage to the PROFIBUS coupler.

WI180C-PB | PROFIBUS COUPLER8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

3PRODUCT DESCRIPTION

3 Product description

3.1 Product characteristics

The WI180C-PB is an interface coupler, which can be used to connect connected

devices (e.g. WLL180T) to the PROFIBUS DP. The relevant devices are connected via a

simple plug system on the side of the coupler.

Usually, the entire system is mounted on a mounting rail close to the application.

The coupler supports up to 16 connected devices, which are likewise connected to one

another via the plug system.

Further properties:

− Probus DP-V1 Slave

− Option to communicate via function block (e.g. Siemens SFB52 or SFB53).

Pre-congured SICK function blocks are available to download from www.sick.com.

− Transmission rates of 9.6 Kbits/s–12 Mbit/s

Further specications can be found in the technical data (see page 28).

3.2 Setup and function













1 D-sub connection (RS485),

9-pin, PROFIBUS

4 Power supply connection

(M8), 4-pin

2 Switch station no. ×10 5 Bus male connector

(system bus)

3 Switch station no. ×1 6 Status LEDs

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

3 PRODUCT DESCRIPTION

3.3 Interfaces

3.3.1 PROFIBUS

12345

6789

Pin Pin assignment

1 Not assigned

2 Not assigned

3 RxD+/TxD+

4 RTS

5 DGND

6 +5 VDC

7 Not assigned

8 RxD-/TxD-

9 Not assigned

3.3.2 Power supply

1 3

Pin Pin assignment

1 +12–24 VDC

2 Not assigned

3 GND

4 Not assigned

WI180C-PB | PROFIBUS COUPLER8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

3PRODUCT DESCRIPTION

3.3.3 Grounding

The WI180C-PB is grounded via the mounting rail by means of a spring contact:

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

4 TRANSPORT AND STORAGE

4 Transport and storage

4.1 Transport

Either transport the WI180C-PB in the original packaging or use a padded transport

container. Make sure that you comply with the maximum permitted environmental con-

ditions (see page 28).

4.2 Storage

If you want to store the WI180C-PB for a relatively long time, pack it as you would for

transport. Make sure that the storage location complies with the permitted environ-

mental conditions (see page 28).

WI180C-PB | PROFIBUS COUPLER8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

5MOUNTING

5 Mounting

5.1 Required materials

You need the following additional materials to mount the WI180C-PB.

− grounded mounting rail (pre-mounted)

− pre-assembled cable (max. 30 m) with M8 female connector

(pin assignment see page 10)

− pre-assembled cable for PROFIBUS with D-sub male connector

(pin assignment see page 10)

− one or more signal sources (e.g. WLL180T)

− small slotted screwdriver

5.2 Preparing mounting location

1. Mount a grounded mounting rail in the same area as the application.

2. Lay the two pre-assembled cables so that they can easily be connected to the

connections of the WI180C-PB. If necessary, use cable channels, cable ties and

cable grips.

5.3 Scope of delivery

− WI180C-PB

− Quick start instructions

5.4 Mounting procedure

1. Carefully unpack the WI180C-PB.





2. Clamp the WI180C-PB onto the mounting rail, as shown in the image.

3. Clamp the series-connected devices onto the mounting rail as shown in their

mounting instructions.

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

5 MOUNTING

4. Push the series-connected devices onto the 5-pin connection on the left side of the

WI180C-PB. Make sure that the sequence is correct (see the operating instructions

for the relevant device).

5. Fix the connected devices on the mounting rail without any spaces.

5.5 Connecting the device

Note:

Switch the power supply off before you connect or replace the devices.

1. Connect the male D-sub connector for the PROFIBUS connection to the PROFIBUS

connection on the WI180C-PB and secure it using the knurled screws.

2. Connect the female M8 connector on the power supply to the underside of the

WI180C-PB and screw the male connector tight.

WI180C-PB | PROFIBUS COUPLER8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

6COMMISSIONING

6 Commissioning

6.1 Conguration

1. Adjust the PROFIBUS address provided on the two address switches on the front of

the WI180C-PB. Use a small screwdriver to do this.

Note:

The address can be in the range between 01 and 99.

The upper rotary switch "×10" represents a multiple of 10. The lower rotary switch "xy"

represents a value between 0 and 9.

The WI180C-PB must be restarted after every change of address by switching off and

on again, before the new address is transferred.

2. Call up your PLC/PROFIBUS development or conguration environment.

3. Download the current device le "Sick0E99.GSD" from www.sick.com.

4. Install the device le "Sick0E99.GSD" in your project planning software.

6.2 Switching on

1. Switch on the power supply for the WI180C-PB.

2. Wait approximately two seconds until the WI180C-PB indicates that it is ready

(see page 16).

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

7 OPERATION

7 Operation

7.1 Safety

A few guidelines must be followed to ensure the operational safety of the WI180C-PB:

− Carry out a daily functional check (see page 16).

− If you want to connect devices to the WI180C-PB or remove devices, switch off the

power supply rst.

− Only operate the WI180C-PB under the specied operating conditions

(see page 28).

7.2 Daily thorough check

You should carry out the following functional checks once a day:

− Check the function of the LED indicators.

− Use appropriate status queries to check communication with each of the

connected devices.

7.3 LED status indicators

PWR RUN COM ERR Description

– – – – No power supply

X – – – Power supply established, device is

being initialized

X X – – Initialization completed

X X X – Communication with DP master

established, fault-free function

X ashes

acyclically

–/X X/ashes

acyclically

No communication with bus

devices or serious fault

X –(100 ms) –/X X/ashes

acyclically

Fault has occurred

X –/ashes

acyclically

–/X X Incorrect conguration

X –/ashes

cyclically

–/X ashes

acyclically

Conguration not completed

X –/X – ashes

cyclically

No communication with DP master

Table 1:X: on, –: off

WI180C-PB | PROFIBUS COUPLER8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

7OPERATION

7.4 Addressing the devices

The individual devices are addressed in accordance with the following scheme:

Slot number Device Example byte

address

Function

1 Output WI180C-PB 0 Teach-in version

2 b0: Reset fault

Input 0 Channel 1 status

2 Channel 2 status

4 External input status

2 Device #1 6 Light value received

3 Device #2 8

4 Device #3 10

5 Device #4 12

6 Device #5 14

7 Device #6 16

8 Device #7 18

9 Device #8 20

10 Device #9 22

11 Device #10 24

12 Device #11 26

13 Device #12 28

14 Device #13 30

15 Device #14 32

16 Device #15 34

17 Device #16 36

Master

Slave 1

Slave 15

Slave 2

WI180C-PB

Slotnr. 234171

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

7 OPERATION

7.5 Communication via PROFIBUS

Function blocks are used for communicating with the connected devices.

Examples:

Standard function blocks:

− Read SFB52 RDREC dataset

− Write SFB52 WRREC dataset

Device-specic SICK function blocks

− Function block for interpreting the acyclic service data

− Parser function for interpreting the cyclic process data

When read, the device's response returns a 4 byte header and the requested data.

A 3 byte header and a 1 byte value for the written data is returned when writing.

7.5.1 Read access

Command telegram

Access type Probus slot Index Dataset length

0x5E (read) 1 byte 1 byte 1 byte

Response telegram

Access type Probus slot Index Dataset length Data

0x5E (read) 1 byte 1 byte 1 byte max. 32 byte

Example

The dealer name of the rst connected device should be read out.

Access type Probus slot Index Dataset length

0x5E 0x06 (Slot 1) 0x05 (5) 0x10 (16)

The response data packet – consisting of 4+16 bytes – contains the requested values:

Byte address Value

0 0x53 ("S")

1 0x49 ("I")

2 0x43 ("C")

3 0x4B ("K")

4 0x20 (" ")

5 0x41 ("A")

WI180C-PB | PROFIBUS COUPLER8018416.YM10/COMAT/ 2015-03-13 | SICK AG

Subject to change without notice

7OPERATION

6 0x47 ("G")

7 0x00 (0)

Note:

The value "0x00" terminates the byte sequence.

7.5.2 Write access

Command telegram

Access type Probus slot Index Dataset length Data

0x5F (write) 1 byte 1 byte 1 byte max. 32 byte

Response telegram

Access type Probus slot Index Dataset length

0x5F (write) 1 byte 1 byte 1 byte

Example

An 8 byte tag name should be written to the WI180C-PB.

Value

Access type

0x5F

Probus slot

0x00 (Slot 0)

Index

0x08 (8)

Dataset length

0x08 (8)

Byte address: 0

0x54 ("T")

Byte address: 1

0x61 ("a")

Byte address: 2

0x67 ("g")

Byte address: 3

0x20 (" ")

Byte address: 4

0x6E ("n")

Byte address: 5

0x61 ("a")

Byte address: 6

0x6D ("m")

Byte address: 7

0x65 ("e")

The response packet – consisting of 4 bytes – returns the number of bytes written

(0x08).

WI180C-PB | PROFIBUS COUPLER 8018416.YM10/COMAT/ 2015-03-13 | SICK AG

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7 OPERATION

7.6 WI180C-PB index map overview

Index no. Function Details Access Length

(Byte)

Description

0 Product/series b15–12 Manufacturer R 2 1: SICK AG

b11–8 Category 5: Communication unit

b7–0 Family 1: WI180C-PB

1 Product type R 2 1: WI180C-PB

2 Firmware version R 2

3 Protocol version R 2

4 Product revision R 2

5 Vendor name R 2–16 "SICK AG"

6 Product name R 2–32 "WI180C-PB"

7 Product ID R 2–16 "6052566"

8 User ID R/W 2–32 ASCII 32 characters max.

9 Operating status R 2 2: Run

10 Reserved

11 Network prole R 2–32 "Fieldbus PROFIBUS DP adapter

V1"

12...96 Reserved

97 Number of sensors R/W 2 0: no check

1–16: Check number of sensors

98 Error code R/W 2 Clear fault with desired value

99...209 Reserved

210 Warm start W 2 3: execute

211 Reserved

212 Return to factory

settings

W 2 3: execute

213...254 Reserved

255 System, reserved

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SICK WI180C-PB PROFIBUS coupler Operating instructions

Brand: SICK

Model: WI180C-PB PROFIBUS coupler

Type: Operating instructions

This manual is also suitable for

WI180C-PB PROFIBUS coupler

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SICK WI180C-PB PROFIBUS coupler Operating instructions

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